Bogie frame and engineering inspection van
By designing the bogie frame of the straight structure side beam and the tic-tac cross beam, the problem of insufficient space of the bogie side beam is solved, and the integrated installation of large-scale equipment is realized to meet the needs of engineering inspection vehicles.
Patent Information
- Application Number
- CN202422402685.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The bogie side beams of existing engineering inspection vehicles do not have the conditions for installing large-scale maintenance and inspection equipment vertically, resulting in insufficient space.
The steering frame is designed, the side beams adopt a straight structure and a forged empty spring mount, and the cross beam adopts a tic-tac structure, combining box and I-tac beams to optimize the vertical size of the traction device and reduce the vertical size of the bogie.
On the premise of ensuring strength, the vertical size of the steering frame is significantly reduced, leaving enough space for the equipment installed below, and realizing integrated installation of the equipment.
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Figure CN223200063U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bogies, and relates to a bogie frame and an engineering inspection vehicle, and is particularly suitable for an integrated bogie of an engineering inspection vehicle. Background Art
[0002] At present, some large-scale urban public rail transit systems are opening more and more lines, the operating mileage is getting longer and longer, and the number of lines that need to be inspected and inspected is also increasing sharply.
[0003] When designing an engineering inspection vehicle, the bogie not only needs to provide sufficient support and stability, but also needs to consider the space below the bogie for arranging a lot of large maintenance and inspection equipment. However, the side beams of the bogies of existing engineering inspection vehicles do not have the conditions for installing the above-mentioned inspection equipment in the vertical direction.
[0004] Therefore, how to overcome the above technical defects is a problem that needs to be solved urgently by those skilled in the art. Utility Model Content
[0005] The purpose of the utility model is to provide a bogie frame and an engineering inspection vehicle, which greatly compresses the vertical size of the bogie frame while ensuring the strength of the bogie frame itself, thereby providing space for installing large equipment under the bogie frame.
[0006] In order to solve the above technical problems, the utility model provides a bogie frame, comprising two side beams and a cross beam connected between the two side beams, each of the side beams having an overall straight structure, the side beam comprising an empty spring mounting seat and a first half beam and a second half beam respectively connected to both sides of the empty spring mounting seat, the empty spring mounting seat being an integrally formed forging, the cross beam comprising two transverse beams and two longitudinal beams, the two ends of each transverse beam being respectively connected to the two side beams, the two ends of each longitudinal beam being respectively connected to the two transverse beams, the two transverse beams and the two longitudinal beams forming a well shape, the transverse beam being a box-type structure, a longitudinal stop seat being provided on the inner side of each transverse beam, a brake hanger for installing a braking device being provided on the outer side of each transverse beam, the longitudinal beam being an I-shaped structure, a transverse stop rib being provided on the outer side of each longitudinal beam.
[0007] Optionally, in the above-mentioned bogie frame, the first half beam and the second half beam are straight box-type half beams.
[0008] Optionally, in the above-mentioned bogie frame, a mounting groove is provided above the empty spring mounting seat and a reinforcing rib is provided below the empty spring mounting seat.
[0009] Optionally, in the above-mentioned bogie frame, the empty spring mounting seat is welded to the first half beam and the second half beam.
[0010] Optionally, in the above-mentioned bogie frame, a vertical shock absorber mounting seat, a swing arm positioning seat and an anti-snaking shock absorber seat are provided on the side of the side beam.
[0011] Optionally, in the above-mentioned bogie frame, the two side beams are symmetrically arranged.
[0012] Optionally, in the above bogie frame, the upper surface of the first half beam and / or the second half beam is provided with a lateral damper seat and a lifting lug;
[0013] Optionally, in the above-mentioned bogie frame, equipment safety lifting lugs are provided on the side surfaces of the first half beam and / or the second half beam.
[0014] Optionally, in the above-mentioned bogie frame, a height valve mounting seat is provided on the outer side of the crossbeam.
[0015] The utility model also provides an engineering inspection vehicle, comprising the bogie frame as described above.
[0016] The utility model provides a bogie frame, which has the following beneficial effects:
[0017] The side beams are designed as a straight structure, and the hollow spring mountings on the side beams are forged. This significantly reduces the vertical dimensions of the side beams while maintaining strength, leaving space for flaw detection equipment. A crossbeam is installed between the two side beams, forming a crisscross pattern with two transverse beams and two longitudinal beams. The transverse beams are box-shaped, with longitudinal stops installed on the inside and brake hangers installed on the outside. The longitudinal beams are I-shaped, with transverse stop ribs installed on the outside. The crossbeams combine box and I beams to form a crisscross pattern. The center of the crisscross pattern is used to accommodate the traction device. By optimizing the traction device's structure and reducing its vertical dimensions, sufficient space is reserved for the bogie's lower section. By optimizing the vertical structure of the side and cross beams of the bogie frame to facilitate the installation of equipment below, the vertical dimensions and overall weight of the entire bogie frame are significantly reduced, leaving sufficient space for equipment installation below.
[0018] The utility model also provides an engineering inspection vehicle having the above-mentioned bogie frame, which has the same beneficial effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0020] Figure 1 A schematic structural diagram of a bogie frame provided in an embodiment of the present utility model;
[0021] Figure 2 A schematic structural diagram of a side beam provided in an embodiment of the present utility model;
[0022] Figure 3 A front view of a side beam provided in an embodiment of the present utility model;
[0023] Figure 4 A schematic structural diagram of a crossbeam provided in an embodiment of the present utility model;
[0024] Figure 5 A schematic structural diagram of a bogie equipped with a flaw detection device provided in an embodiment of the present utility model;
[0025] Figure 6 A schematic structural diagram of a bogie without a flaw detection device installed provided in an embodiment of the present utility model.
[0026] In the above picture:
[0027] 100-side beam; 110-first half beam; 120-second half beam; 130-empty spring mounting seat; 140-primary vertical shock absorber mounting seat; 150-rotating arm positioning seat; 160-anti-snaking shock absorber seat;
[0028] 200- crossbeam; 210- longitudinal stop seat; 220- brake hanger; 230- transverse stop rib;
[0029] 300-lateral shock absorber seat;
[0030] 400-lifting lug;
[0031] 500-height valve mounting seat;
[0032] 600-Equipment safety lifting lugs;
[0033] A-bogie frame; B-flaw detection equipment. DETAILED DESCRIPTION
[0034] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0035] The core of the utility model is to provide a bogie frame and an engineering inspection vehicle, which greatly compresses the vertical size of the bogie frame while ensuring the strength of the bogie frame itself, providing space for installing large equipment under the bogie frame.
[0036] In order to enable those skilled in the art to better understand the technical solution provided by the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0037] Specifically, please refer to Figures 1-6 The present invention provides a bogie frame A, comprising two side beams 100 and a cross beam 200 connected between the two side beams 100. The two side beams 100 and the cross beam 200 are welded together to form an H-shaped structure as a whole.
[0038] like Figure 3 As shown, each side member 100 is a flat structure, comprising a hollow spring mounting base 130, and a first half-beam 110 and a second half-beam 120 connected to either side of the hollow spring mounting base 130. The hollow spring mounting base 130 is a one-piece forging. It should be noted that, unlike conventional side members that feature a recessed center for mounting hollow springs, the center section of the side member has the largest cross-section, designed to carry vertical loads.
[0039] The overall shape of the side beam in the present application is changed to a flat structure, and the middle load-bearing position (i.e., the empty spring mounting seat 130) is made of forgings. Under the premise of ensuring strength, the vertical size of the side beam is greatly reduced, and space for installing equipment is reserved. NDT equipment can be installed in the reserved installation space to realize the NDT function. It can also make the entire integrated bogie a complete module, which can be interchanged with ordinary bogies as a whole, facilitating vehicle design.
[0040] The crossbeam 200 comprises two transverse beams and two longitudinal beams. Each transverse beam is connected to two side beams 100 at both ends, and each longitudinal beam is connected to two transverse beams at both ends. The two transverse beams and two longitudinal beams form a crisscross pattern. The crisscross pattern has a through-groove running vertically through the center, which can be used to accommodate a traction device. By optimizing the traction device's structure and compressing its vertical dimensions, sufficient space is reserved for the lower portion of the bogie. A longitudinal stop seat 210 is provided on the inner side of each transverse beam, specifically within the through-groove of the crisscross pattern. A brake hanger 220 for mounting a brake device is provided on the outer side of each transverse beam. The transverse beams are box-shaped, and each longitudinal beam is provided with a transverse stop rib 230 on the outer side. The longitudinal beams are I-shaped. The primary function of the transverse stop rib 230 on the bogie is to prevent excessive lateral displacement between the bogie and the vehicle body when negotiating curves.
[0041] Specifically, the crossbeam 200 can be welded together from an upper cover plate, a lower cover plate, and vertical plates, forming a crisscross pattern. Specifically, the transverse beam primarily comprises the upper and lower cover plates, with vertical plates positioned on either side of the upper and lower cover plates, forming a box-shaped structure that enhances structural strength. The longitudinal beam primarily comprises the upper and lower cover plates, with vertical plates positioned on the inner sides of the upper and lower cover plates, forming an I-shaped structure that reduces weight at the longitudinal beam.
[0042] Compared with the cross beam 200, the structural change of the side beam 100 is more obvious in the vertical dimension compression, such as Figure 3 As shown, by optimizing the structures of the side beams 100 and cross beams 200 of the bogie frame A, and adaptively selecting and optimizing the corresponding empty springs and traction devices, it is possible to meet the requirements of vertically installing inspection equipment such as flaw detection equipment B on the bogie frame A (e.g. Figure 5 and Figure 6 shown).
[0043] The bogie frame A provided by the present invention features a straight overall design for the side beams 100. The empty spring mounting seats 130 on the side beams 100 are forged. This significantly reduces the vertical dimensions of the side beams 100 while ensuring strength, leaving space for the installation of flaw detection equipment. A crossbeam 200 is positioned between the two side beams 100. The crossbeam 200 comprises two transverse beams and two longitudinal beams in a crisscross configuration. The transverse beams are box-shaped, each with a longitudinal stop seat 210 positioned on its inner side. Each transverse beam has a brake hanger 220 positioned on its outer side for mounting a brake device. The longitudinal beams are I-shaped, each with a transverse stop rib 230 positioned on its outer side. The crossbeam 200 utilizes a combination of box and I beams to create a crisscross configuration. The center of the crisscross configuration can be used to accommodate a traction device. By optimizing the traction device's structure and reducing its vertical dimensions, sufficient space is reserved for the lower portion of the bogie. By optimizing the structures of the side beams 100 and cross beams 200 of the bogie frame A, the vertical dimensions and overall weight of the entire bogie frame A are greatly reduced, leaving sufficient space for installing equipment below the bogie frame A.
[0044] In a specific embodiment, the first half beam 110 and the second half beam 120 are straight box-shaped half beams. The side beam 100 has a three-section structure, with the ends of the hollow spring mounting base 130 welded to the two straight box-shaped half beams, further reducing the vertical size of the side beam 100.
[0045] The empty spring mounting seat 130 can be designed as an integrally formed forging. Simultaneously, a mounting groove can be provided above the empty spring mounting seat 130 and a reinforcing rib can be provided below the empty spring mounting seat 130.
[0046] The above arrangement allows forgings to meet strength requirements with smaller structural dimensions than welded steel plates, making flatter designs possible. The addition of ribs further reduces forging weight while still meeting strength requirements, achieving the goal of lightweight design.
[0047] In order to achieve the stability of the connection, the hollow spring mounting seat 130 is welded to the first half beam 110 and the second half beam 120. The ends of the hollow spring mounting seat 130 are welded to the straight half beams of the box structure on both sides, further reducing the vertical size of the side beam.
[0048] In a specific implementation, a first-order vertical shock absorber mounting seat 140, a swing arm positioning seat 150, and an anti-snaking shock absorber seat 160 are provided on the side of the side beam 100. The first-order vertical shock absorber mounting seat 140 and the anti-snaking shock absorber seat 160 are connected to the first half beam 110 / second half beam 120 via a rib plate. In particular, when the first half beam 110 / second half beam 120 is a box-type half beam consisting of an upper cover plate and a lower cover plate, the upper cover plate and the lower cover plate are connected via a rib plate, and a mounting position is provided for the first-order vertical shock absorber mounting seat 140 / anti-snaking shock absorber seat 160. Figure 2 It can be seen that there are two anti-snaking damper seats 160 and four primary vertical damper mounting seats 140 on a bogie frame A, and the first half beam 110 and the second half beam 120 are both provided with a primary vertical damper mounting seat 140.
[0049] In a specific embodiment, the two side beams 100 are symmetrically arranged, and the two side beams 100 are mirror images of each other.
[0050] The upper surfaces of the first half beam 110 and / or the second half beam 120 are provided with transverse vibration damper mounts 300 and lifting lugs 400. Equipment safety lifting lugs 600 are provided on the sides of the first half beam 110 and / or the second half beam 120. A height valve mounting seat 500 is provided on the outer side of the crossbeam 200. Mounting holes or mounting locations can be provided on the transverse vibration damper mounts 300, lifting lugs 400, equipment safety lifting lugs 600, and height valve mounting seat 500.
[0051] In summary, by redesigning the structure of bogie frame A, the present invention significantly reduces the vertical dimensions of bogie frame A while maintaining strength, providing space for installing large equipment underneath. The design of bogie frame A facilitates the integration of the bogie and testing equipment, saving installation space for under-vehicle equipment. Subsequent vehicle development can also utilize the bogie frame designed in this invention as the bogie body, enabling modular replacement without requiring a complete bogie redesign.
[0052] The present invention also provides an engineering inspection vehicle, including the bogie frame A described in the above-mentioned embodiment. Specifically, the bogie frame A can be a Type B bogie frame. This engineering inspection vehicle is not an ordinary passenger rail vehicle, but rather an engineering inspection vehicle for inspecting and repairing rail lines. Of course, the bogie frame A can also be applied to other types of engineering inspection vehicles, which will not be discussed here.
[0053] Obviously, the engineering inspection vehicle including the above-mentioned bogie frame has the same beneficial effects, which will not be described in detail here.
[0054] In the description of this application, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on this application.
[0055] In the description of this application, the meaning of "plurality" is more than two. If there is a description of "first" or "second", it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0056] As used in this application and the claims, unless the context clearly indicates an exception, the terms "a," "an," "an," and / or "the" are not intended to refer to the singular and may include the plural, unless the context clearly indicates otherwise. Generally speaking, the terms "comprises" and "include" only indicate the inclusion of the steps and elements specifically identified, and these steps and elements do not constitute an exclusive list. A method or apparatus may also include other steps or elements. The phrase "comprises a..." does not preclude the presence of additional identical elements in the process, method, product, or apparatus that includes the elements.
[0057] In the description of the embodiments of this application, unless otherwise specified, " / " represents or. For example, A / B can represent A or B. "And / or" in this article is simply a description of the association relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, in the description of the embodiments of this application, "plurality" means two or more than two.
[0058] In the description of this application, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in this application based on the specific content of the technical solution.
[0059] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0060] This document uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. It should be noted that those skilled in the art can make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A bogie frame, comprising two side beams (100) and a cross beam (200) connected between the two side beams (100), characterized in that: Each of the side beams (100) is a straight structure as a whole. The side beam (100) includes an empty spring mounting seat (130) and a first half beam (110) and a second half beam (120) respectively connected to both sides of the empty spring mounting seat (130). The empty spring mounting seat (130) is an integrally formed forging. The cross beam (200) includes two transverse beams and two longitudinal beams. The two ends of each transverse beam are respectively connected to the two side beams (100). The two ends of each longitudinal beam are respectively connected to the two transverse beams. The two transverse beams and the two longitudinal beams form a well shape. The transverse beams are box-shaped structures. A longitudinal stop seat (210) is provided on the inner side of each transverse beam. A brake hanger (220) for installing a brake device is provided on the outer side of each transverse beam. The longitudinal beams are I-shaped structures. A transverse stop rib (230) is provided on the outer side of each longitudinal beam.
2. The bogie frame according to claim 1, characterized in that: The first half beam (110) and the second half beam (120) are straight box-shaped half beams.
3. The bogie frame according to claim 1, characterized in that: The upper portion of the empty spring mounting seat (130) is provided with a mounting groove, and the lower portion is provided with a reinforcing rib.
4. The bogie frame according to claim 1, characterized in that: The empty spring mounting seat (130) is welded to the first half beam (110) and the second half beam (120).
5. The bogie frame according to claim 1, characterized in that: A vertical shock absorber mounting seat (140), a rotating arm positioning seat (150) and an anti-snaking shock absorber seat (160) are provided on the side surface of the side beam (100).
6. The bogie frame according to claim 1, characterized in that The two side beams (100) are symmetrically arranged.
7. The bogie frame according to claim 1, characterized in that The upper surface of the first half beam (110) and / or the second half beam (120) is provided with a lateral vibration damper seat (300) and a lifting lug (400).
8. The bogie frame according to claim 1, characterized in that: Equipment safety lifting lugs (600) are provided on the side surfaces of the first half beam (110) and / or the second half beam (120).
9. The bogie frame according to claim 1, characterized in that: A height valve mounting seat (500) is provided on the outer side of the crossbeam (200).
10. An engineering inspection vehicle, characterized in that: Comprising a bogie frame as described in any one of claims 1-9.
Citation Information
Cited By
Bogie for flaw detection operation and rail vehicle
CN119018191A