Novel dry-type wheel flange anti-attrition lubricating device

By setting up a sand discharge structure and air holes in the lubrication device and combining with the coil spring to provide thrust, the problem of lubrication rod and cylinder is solved, the continuity of the lubrication effect and the stability of the device are achieved, and the service life is extended.

CN223200068UActive Publication Date: 2025-08-08LIAONING HONGDE ELECTRICAL CARBON PROD CO LTD +1
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Patent Information

Application Number
CN202422794252.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-08-08
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

In the existing dry-edge lubrication device, sand particles and other debris cannot be discharged in time after entering, resulting in easy stagnation between the lubricating rod and the cylinder, affecting the lubricating effect and service life.

Method used

A sand discharge structure is set up between the lubricating rod and the cylinder, and the sand particles are cleaned using the wind speed during the train operation, and the internal situation is observed through the air hole. The coil spring is used to provide constant thrust, and the fixing method of the elastic element is improved to be a butterfly screw to improve stability.

Benefits of technology

Effectively prevent the lubrication between the lubricating rod and the cylinder, ensure the lubrication effect, extend the service life, and improve the stability and convenience of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel dry-type wheel flange anti-attrition lubricating device which is provided with a cylinder body, the cylinder body is of a square hollow structure, a connecting plate is arranged above the cylinder body, the width of the connecting plate is larger than that of the cylinder body, and the connecting plate is provided with a long-strip-shaped hole in each of the two sides of the cylinder body. An elastic element is arranged, and the elastic element is fixedly connected with one end of the cylinder body; a lubricating rod is arranged in the barrel, one end of the lubricating rod abuts against the elastic element, the lubricating rod and the locomotive rim are in real-time tight contact through the elastic element, a sand discharging structure is arranged between the lubricating rod and the barrel, clamping stagnation between the lubricating rod and the barrel caused by sand grains in the barrel is prevented, and the lubricating effect is guaranteed.
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Description

Technical Field

[0001] The utility model relates to a vehicle-mounted wheel rim lubrication system, in particular to a novel dry wheel rim wear-reducing lubrication device. Background Art

[0002] With the rapid development of my country's railways, the problem of load wear on locomotive wheel flanges when entering curved tracks during train operation has become increasingly prominent. Reducing wheel flange wear and extending the service life of locomotive wheel flanges has become a necessity for locomotives to install wheel flange lubrication devices.

[0003] Dry lubrication is a new approach to wheel flange lubrication and represents the future development of wheel flange lubrication materials. Compared to liquid grease, dry lubrication is not restricted by harsh climates such as wind, sand, and low temperatures. It offers numerous advantages, including high compressive strength, strong adhesion, outstanding long-term performance, a low coefficient of friction, good wear resistance, and no accelerated rail shedding or pollution to the locomotive or the environment.

[0004] However, due to the harsh operating environment of trains and the unreasonable structural setting of existing dry lubrication devices, sand and other debris cannot be discharged in time after entering the lubrication device, causing the lubricating rod to get stuck. Utility Model Content

[0005] The purpose of this utility model is to address the defects in the above-mentioned technology and provide a new dry wheel rim friction reduction lubrication device. A sand discharge structure is provided between the lubricating rod and the cylinder to prevent sand particles from getting stuck between the lubricating rod and the cylinder.

[0006] The purpose of this utility model is achieved by: comprising:

[0007] The cylinder is a square hollow structure, a connecting plate is provided on the top of the cylinder, the width of the connecting plate is greater than the width of the cylinder, and a long hole is provided on each side of the cylinder on the connecting plate;

[0008] an elastic element, the elastic element being fixedly connected to one end of the cylinder;

[0009] A lubricating rod is installed inside the cylinder, with one end of the lubricating rod resting against the elastic element. The elastic element allows the lubricating rod to maintain real-time close contact with the locomotive wheel rim. A sand removal structure is provided between the lubricating rod and the cylinder to prevent sand particles from getting stuck between the lubricating rod and the cylinder.

[0010] In the above structure, the lubricating rod has a square cross-section, and the sand removal structure includes inclined surfaces at the four corner points of the lubricating rod; air holes are provided on both sides of the cylinder, and the gap between the inner wall of the cylinder and the lubricating rod is ensured to be no less than 3mm.

[0011] In the above structure, the elastic element includes a blocking portion, and the blocking portion includes an end plate. A connecting portion is provided on one side of the end plate and a hand-holding portion is provided on the other side. A horizontal plate is provided on the top of the end plate, and the connecting portion and the horizontal plate are inserted into the interior of the cylinder; a coil spring is also provided, and the coil spring and the end plate are respectively fixed at both ends of the horizontal plate. During installation, the spring coil formed by the coil spring plate is pushed by the lubricating rod, so that the spring coil moves toward the end plate, and at the same time, the spring coil forms a thrust on the lubricating rod.

[0012] In the above structure, the connecting part of the elastic element is provided with a first connecting hole, and a second connecting hole is provided on the cylinder corresponding to the first connecting hole. The second connecting hole passes through the cylinder, and a nut is fixed coaxially with the second connecting hole on one side of the cylinder. The butterfly screw passes through the second connecting hole and the first connecting hole and is connected to the nut to fix the connecting part.

[0013] In the above structure, one end of the butterfly screw is provided with a disc ear, and the other end is provided with a circular hole, and a cotter pin is provided in the circular hole.

[0014] In the above structure, the dimensions of the inclined surfaces of the four corner points of the lubricating rod are 2.5 mm×63.4°.

[0015] The beneficial effects of the present invention are as follows: a sand removal structure is provided between the lubricating rod and the cylinder to prevent sand particles from getting stuck between the lubricating rod and the cylinder. Air holes are provided on both sides of the cylinder to accelerate the cleaning of sand particles inside the lubricating device by means of the wind speed generated during the train operation. The use of the internal lubricating rod can also be observed through the air holes, facilitating timely addition. A coil spring is used to apply force to the lubricating rod, thereby avoiding the problem of sticking of ordinary springs, increasing the service life, and being able to continuously provide sufficient constant thrust to the lubricating rod in a narrow space and working stroke. The fixing method of the elastic element is changed to a butterfly screw, and a cotter pin is provided at the end of the screw. The butterfly screw can be tightened by hand, which is convenient to use and more stable than the structure of a pin shaft plus a cotter pin. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the lubrication device of the utility model Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the structure of the lubrication device of the utility model Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the structure of the lubrication device of the utility model Figure 3

[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of the lubrication device of the utility model;

[0020] Figure 5It is a structural diagram of the elastic element of the utility model. DETAILED DESCRIPTION

[0021] This application provides a novel dry-type wheel rim anti-friction lubrication device. A sand removal structure is provided between the lubricating rod and the barrel to prevent sand particles from becoming stuck between the lubricating rod and the barrel. Air holes are provided on both sides of the barrel to accelerate the removal of sand particles from the lubricating device by utilizing the wind speed generated by train operation, ensuring smooth operation and lubrication of the lubricating rod. This device solves the problem of sand particles easily becoming stuck between the lubricating rod and the barrel in the prior art. A coil spring is used to apply force to the lubricating rod, avoiding the sticking problem of conventional springs and increasing its service life. The device can also continuously provide sufficient and constant thrust to the lubricating rod within a confined space and working range, solving the sticking problem of conventional springs in the prior art. The elastic element is fixed in a butterfly screw with a cotter pin at the end. The butterfly screw can be tightened manually, making it easier to use and more stable. This solves the problem of conventional fixing methods using a pin shaft and a cotter pin, which lacks safety assurance and can cause the elastic element to fall off and become inoperable if the cotter pin falls due to aging or external impact.

[0022] The following further describes this implementation case with reference to the accompanying drawings:

[0023] Depend on Figure 1 — Figure 5 It can be seen that the present application includes a cylinder 1, which is a square hollow structure. A connecting plate 2 is provided above the cylinder 1. The width of the connecting plate 2 is greater than the width of the cylinder 1. The connecting plate 2 is provided with a long hole 210 on each side of the cylinder 1. An elastic element 3 is provided, and the elastic element 3 is fixedly connected to one end of the cylinder 1. A lubricating rod 4 is provided, and the lubricating rod 4 is installed inside the cylinder 1, and one end thereof abuts against the elastic element 3. The elastic element 3 keeps the lubricating rod 4 in real-time close contact with the locomotive wheel rim. A sand removal structure is provided between the lubricating rod 4 and the cylinder 1 to prevent sand particles from getting stuck between the lubricating rod 4 and the cylinder 1. In this embodiment, a sand removal structure is provided between the lubricating rod 4 and the cylinder 1 to prevent sand particles from getting stuck between the lubricating rod 4 and the cylinder 1.

[0024] Based on the above embodiments, this embodiment preferably discloses a specific embodiment of a sand removal structure. The lubricating rod 4 has a square cross-section and includes inclined surfaces 410 at each of the four corners of the lubricating rod 4. Air holes 110 are provided on both sides of the cylinder 1, and a gap of at least 3 mm is ensured between the inner wall of the cylinder 1 and the lubricating rod 4. On the one hand, the inclined surfaces 410 at the four corners of the lubricating rod 4 allow sand to enter the cylinder 1 more easily, as the space at the inclined surfaces 410 is large and less prone to blockage. On the other hand, the air holes 110 allow air generated during train operation to enter the cylinder 1 through the air holes 110, blowing the sand away and accelerating its removal. In this embodiment, the dimensions of the inclined surfaces 410 at the four corners of the lubricating rod 4 are preferably 2.5 mm x 63.4°.

[0025] On the basis of the above embodiment, preferably, the elastic element 3 includes a blocking portion, and the blocking portion includes an end plate 310. A connecting portion 320 is provided on one side of the end plate 310, and a hand-held portion 330 is provided on the other side. The hand-held portion 330 is provided to facilitate operation by the staff. A horizontal plate 340 is provided on the top of the end plate 310, and the connecting portion 320 and the horizontal plate 340 are inserted into the cylinder 1. The elastic element is also provided with a coil spring 5, and the coil spring 5 and the end plate 310 are respectively fixed at both ends of the horizontal plate 340. During installation, the spring coil 501 formed by the spring plate of the coil spring 5 is pushed by the lubricating rod 4, so that the spring coil 501 moves toward the end plate 310, and at the same time, the spring coil 501 forms a thrust on the lubricating rod 4. The use of the coil spring 5 instead of the ordinary spring in the prior art solves the problem of ordinary spring jamming and continuously provides sufficient constant thrust for the lubricating rod 4.

[0026] Based on the above embodiment, preferably, the connection portion 320 of the elastic element 3 is provided with a first connection hole 321, and a second connection hole is provided on the barrel 1 corresponding to the first connection hole 321. The second connection hole passes through the barrel 1, and a nut 6 is fixed coaxially with the second connection hole on one side of the barrel 1. A butterfly screw 7 passes through the second connection hole and the first connection hole 321 and is connected to the nut 6 to fix the connection portion 320. The butterfly screw 7 is provided with a disc ear 701 at one end and a circular hole at the other end, and a cotter pin 8 is provided in the circular hole. A cotter pin 8 is provided at the end of the butterfly screw 7. The butterfly screw 7 can be tightened by hand, which is convenient to use and makes the structure more stable. This solves the problem in the prior art of using a pin shaft and a cotter pin 8 for fixation, which cannot ensure safety. When the cotter pin 8 falls off due to aging or external impact, the elastic element 3 will fall off and become ineffective.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

Claims

1. A new dry wheel rim anti-friction lubrication device, characterized in that: include: The cylinder is a square hollow structure, a connecting plate is provided on the top of the cylinder, the width of the connecting plate is greater than the width of the cylinder, and a long hole is provided on each side of the cylinder on the connecting plate; an elastic element, the elastic element being fixedly connected to one end of the cylinder; A lubricating rod is installed inside the cylinder, with one end of the lubricating rod resting against the elastic element. The elastic element allows the lubricating rod to maintain real-time close contact with the locomotive wheel rim. A sand removal structure is provided between the lubricating rod and the cylinder to prevent sand particles from getting stuck between the lubricating rod and the cylinder.

2. A novel dry wheel rim anti-friction lubrication device according to claim 1, characterized in that: The lubricating rod has a square cross-section, and the sand removal structure includes inclined surfaces at the four corner points of the lubricating rod; air holes are provided on both sides of the cylinder, and the gap between the inner wall of the cylinder and the lubricating rod is ensured to be no less than 3mm.

3. A novel dry wheel rim anti-friction lubrication device according to claim 1, characterized in that: The elastic element comprises: The blocking part includes an end plate, a connecting part is provided on one side of the end plate, a hand-held part is provided on the other side, a horizontal plate is provided on the top of the end plate, and the connecting part and the horizontal plate are inserted into the interior of the cylinder; The coil spring and the end plate are respectively fixed at both ends of the transverse plate. During installation, the spring coil formed by the coil spring plate is pushed by the lubricating rod, so that the spring coil moves toward the end plate, and at the same time, the spring coil forms a thrust on the lubricating rod.

4. A novel dry wheel rim anti-friction lubrication device according to claim 3, characterized in that: The connecting part of the elastic element is provided with a first connecting hole, and a second connecting hole is provided on the cylinder corresponding to the first connecting hole. The second connecting hole passes through the cylinder, and a nut is fixed coaxially with the second connecting hole on one side of the cylinder. The butterfly screw passes through the second connecting hole and the first connecting hole and is connected to the nut to fix the connecting part.

5. A novel dry wheel rim anti-friction lubrication device according to claim 4, characterized in that: One end of the butterfly screw is provided with a dish ear, and the other end is provided with a circular hole, and a cotter pin is provided in the circular hole.

6. A novel dry wheel rim anti-friction lubrication device according to claim 5, characterized in that: The inclined surface dimensions of the four corner points of the lubricating rod are 2.5 mm×63.4°.