Aluminum coil split charging mechanism
By designing the aluminum coil assembly mechanism, using components such as brackets, bracket rods, bracket blocks, push plates and drive parts, the problem of labor and insecurity of aluminum coil assembly is solved, and efficient, stable assembly and unloading of aluminum coil is achieved, and working efficiency and safety are improved.
Patent Information
- Application Number
- CN202422459590.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-11
AI Technical Summary
In the prior art, aluminum coils need to be packaged manually, which is laborious and unsafe, making it difficult to efficiently package and transport the aluminum coils after slitting.
An aluminum coil assembly mechanism is designed, including components such as brackets, bracket rods, brackets, push plates and drive parts. Through the brackets, the aluminum coils, push plates and drive parts, the automatic assembly and unloading of the aluminum coils is realized, and the arc structure and guide rails are used to improve stability and flexibility.
It realizes efficient and stable assembly and unloading of aluminum coils, reduces manual operation, improves work efficiency, reduces safety risks and equipment wear, and enhances the flexibility and safety of assembly.
Smart Images
Figure CN223200403U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of aluminum coil processing equipment, and in particular to an aluminum coil packaging mechanism. Background Art
[0002] After aluminum sheets are manufactured, they are wound around a straight cylinder to form an aluminum coil. The overall width of the aluminum sheets is often relatively wide. For example, the aluminum sheets used in cans are relatively narrow. Before the aluminum coils are shipped, they need to be slit. For example, a one-meter-wide coil can be slit into ten pieces to reduce the width of the aluminum sheets used to wrap the coils.
[0003] When the slit aluminum coils are transported to the packaging workshop, they need to be manually packaged, usually in batches of two, three, or five coils. The entire aluminum coil is heavy, and manual packaging is laborious when pushing multiple coils simultaneously. Utility Model Content
[0004] In order to save effort when packing aluminum coils, the present application provides an aluminum coil packing mechanism.
[0005] This application provides an aluminum coil packaging mechanism, which adopts the following technical solutions:
[0006] An aluminum coil packaging mechanism includes a bracket and a support rod. The support rod is arranged horizontally, one end of the support rod is a connecting end, and the connecting end is fixedly connected to the bracket. The other end of the support rod is an open end for allowing aluminum coils to slide in or out horizontally. A plurality of support blocks are slidably mounted on the support rod, and the sliding direction of the support blocks is the same as the length direction of the support rod. One support block supports one aluminum coil.
[0007] By adopting the above technical solution, a combination of a bracket and a support rod is used to achieve efficient and stable packaging of aluminum coils. The support rod is arranged horizontally, with one end fixed to the bracket and the other end open, allowing aluminum coils to slide in and out horizontally. This greatly simplifies the loading and unloading process of the aluminum coils and improves work efficiency. Several support blocks are slidably mounted on the support rod, each supporting a specific aluminum coil. This not only ensures stable support for the aluminum coils but also allows for flexible adjustment of the coil position according to needs. If three aluminum coils need to be packaged, they are manually pushed off the support rod, enhancing packaging flexibility and saving manpower.
[0008] Optionally, the upper surface of the support block is provided with a curved surface structure.
[0009] By adopting the above technical solution, a curved surface structure is provided on the upper surface of the support block, which can better fit the inner wall of the straight tube of the aluminum coil, increase the contact area, and thus provide stronger support and stability.
[0010] Optionally, it also includes a push plate for pushing the aluminum coil upward and away from the supporting rod, and a driving member for driving the push plate to move up and down.
[0011] By adopting the above technical solution and introducing the design of the push plate and drive element, the aluminum coil can automatically move upward and away from the support rod through mechanical force when needed, further improving the automation level of aluminum coil packaging. This not only reduces manual operation and improves work efficiency, but also reduces safety risks and the possibility of aluminum coil damage caused by improper manual operation.
[0012] Optionally, the push plate has two contact surfaces for contacting the aluminum coil, and an angle is formed between the two contact surfaces.
[0013] By adopting this technical solution, the push plate's contact surface is designed with an angle, which can better adapt to aluminum coils of different diameters and shapes. This ensures that the push plate receives even force when pushing the aluminum coil, preventing the aluminum coil from tilting or sliding. This design improves the push plate's applicability and pushing effect, further enhancing the stability and safety of aluminum coil packaging.
[0014] Optionally, it further includes a mobile chassis and a rolling member installed on the mobile chassis, and the push plate and the driving member are installed on the mobile chassis.
[0015] By adopting the above technical solution and incorporating a mobile chassis and rolling elements, the push plate and drive element move as a single unit, accompanying the movement of the mobile chassis. This design not only enhances the flexibility of the sub-packaging mechanism, allowing the push plate to easily reach the desired aluminum coil, but also simplifies the equipment's structural layout, making the entire sub-packaging mechanism more compact and efficient. The use of rolling elements reduces friction during movement, making the chassis' movement smoother and more energy-efficient.
[0016] Optionally, a guide rail is further included, and the movable chassis slides along the length direction of the guide rail.
[0017] By adopting this technical solution, the introduction of guide rails provides a stable sliding path for the mobile chassis, ensuring smooth and accurate movement. The guide rail design not only improves the equipment's operational stability and reduces safety hazards caused by chassis sway, but also makes chassis movement more precise and controllable, facilitating accurate unloading of aluminum coils.
[0018] Optionally, the movable chassis is connected to a support rod, and a support member is provided at the upper end of the support rod. When the movable chassis is located below the support rod, the support member contacts the lower surface of the open end of the support rod.
[0019] By adopting the above technical solution, the mobile chassis is connected to the support member through the support rod, which provides a stable support for the mobile chassis under the support rod; when the chassis moves under the support rod, the support member contacts the lower surface of the open end of the support rod to form a stable support structure; this design not only enhances the load-bearing capacity and stability of the mobile chassis, but also avoids the tilting or shaking of the chassis due to uneven weight during unloading, ensuring the safety and reliability of the aluminum coil unloading process; it also enables the support rod to better support the workers during their rest period, thereby extending the service life of the support rod.
[0020] Optionally, the support member is a jack.
[0021] By adopting the above technical solution, the jack has the characteristics of adjustable height and supporting force, and can adjust the supporting force according to actual needs. This design improves the adaptability and flexibility of the equipment, enabling the packaging mechanism to cope with more diverse aluminum coil packaging needs.
[0022] In summary, this application has at least one of the following beneficial effects:
[0023] 1. The aluminum coil packaging mechanism integrates components such as brackets, support rods, support blocks, push plates, and drive parts to achieve efficient packaging and unloading of aluminum coils, saving manpower and improving work efficiency and safety.
[0024] 2. When a certain number of aluminum coils are successfully separated from a pile of aluminum coils due to the support of the support block, the push rod and the drive member cooperate to allow the aluminum coils to leave the support block. The mobile chassis can also carry the aluminum coils off the support rod and can be accurately transported to the next process for packaging. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the overall structure of the support rod installed on the bracket according to the embodiment of the present application;
[0026] Figure 2 yes Figure 1 A magnified schematic diagram of point A;
[0027] Figure 3 This is a cross-sectional view of the embodiment of the present application showing the cooperation between the slider and the guide bar;
[0028] Figure 4 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0029] Figure 5 This is a structural schematic diagram of an embodiment of the present application showing that the guide rail is located in the installation groove.
[0030] Explanation of the accompanying reference numerals: 10, bracket; 11, supporting horizontal bar; 12, supporting vertical bar; 20, supporting rod; 21, connecting end; 22, open end; 30, supporting block; 31, slider; 32, ball bearing; 40, guide bar; 41, guide groove; 50, push plate; 51, contact surface; 60, driving member; 61, telescopic guide rod; 70, limit block; 80, movable chassis; 81, rolling member; 82, supporting rod; 83, supporting member; 90, guide rail; 100, aluminum coil; 200, mounting groove. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-5 This application is described in further detail.
[0032] The embodiment of the present application discloses an aluminum coil packaging mechanism. Figure 1 An aluminum coil packaging mechanism includes a bracket 10 and a support rod 20 installed on the bracket 10. The bracket 10 includes two supporting cross bars 11 and a supporting vertical rod 12 for supporting the supporting cross bars 11. One end of the support rod 20 is fixedly installed on the supporting cross bars 11. One end of the support rod 20 is a connecting end 21, which is fixedly connected to one supporting cross bar 11, and the other supporting cross bar 11 supports the middle position of the connecting end 21. The other end of the support rod 20 is an open end 22. The open end 22 of the support rod 20 is used for aluminum coils 100 to slide in or out. A row of cut aluminum coils 100 is inserted into the support rod 20 from the open end 22 of the support rod 20. A plurality of support blocks 30 are slidably connected to the support rod 20, and the sliding direction of the support blocks 30 is the same as the length direction of the support rod 20.
[0033] Reference Figure 2 Each push block supports one aluminum coil 100. When manually pushing the aluminum coils 100 during packaging, the support block 30 slides along the support rod 20. For example, if three aluminum coils 100 are required, the three aluminum coils 100 are pushed away from the fixed end of the support crossbar 11. The support block 30 saves effort when pushing multiple aluminum coils 100.
[0034] Reference Figure 2 and Figure 3 Specifically, a guide bar 40 is fixedly connected to the support rod 20, a slider 31 is fixedly installed on the support block 30, and a ball 32 is rollingly installed on the inner wall of the slider 31. A guide groove 41 is opened on the side of the guide bar 40, and the guide groove 41 runs through both ends of the guide bar 40 in the length direction. The ball 32 is in contact with the inner wall of the guide groove 41.
[0035] Reference Figure 3The guide bar 40 has an I-shaped cross-section, with two corresponding guide grooves 41 for each guide bar 40. The slider 31 is symmetrically provided with two protrusions, both located within the guide grooves 41, preventing the entire slider 31 from moving upward away from the guide bar 40. Balls 32 are spaced apart on two opposing protrusions of the slider 31. The interaction between the balls 32 and the guide bar 40 significantly reduces the friction of the support block 30 on the balls 32. There are two sliders 31 on each support block 30, and two guide bars 40 are also arranged side by side.
[0036] The upper surface of the support block 30 is a curved structure, so that the inner wall of the straight tube of the aluminum coil 100 fits better on the support block 30 .
[0037] In order to prevent the support block 30 from leaving the support rod 20, the support rod 20 is further fixed with a limit block 70. The limit block 70 is located at both ends of the guide bar 40 in the length direction and is fixed to the support rod 20 by bolts.
[0038] Reference Figure 4 If three aluminum coils 100 are to be packaged at once, the three coils 100 must be pushed to separate them from the other coils 100 on the support rod 20. To allow the coils 100 to leave the support rod 20 with less effort, the coil separation mechanism also includes a push plate 50 for pushing the coils 100 upward and a drive member 60 for moving the coils 100 up and down. The drive member 60 can be a jack, hydraulic rod, or cylinder. The push plate 50 is located below the support rod 20.
[0039] After the three aluminum coils 100 are pushed onto the push plate 50, the push plate 50 is lifted upward, lifting the three aluminum coils 100 off the support rod 20. The push plate 50 can then be removed by a forklift, carrying the push plate 50 and the aluminum coils 100 along the length of the support rod 20. To ensure the aluminum coils 100 are stably mounted on the push plate 50, the push plate 50 has two contact surfaces 51 with the aluminum coils 100, with an angle greater than 90° between them. The two contact surfaces 51 are tangential to the aluminum coils 100, ensuring a stable mounting of the aluminum coils 100 on the push plate 50.
[0040] Reference Figure 4To enable the push plate 50 to better transport the aluminum coils 100, the aluminum coil packaging mechanism also includes a mobile chassis 80 and rolling elements 81 mounted on the mobile chassis 80. The rolling elements 81 are rollers that are rotatably mounted on the four sides of the mobile chassis 80. Two telescopic guide rods 61 are also mounted between the push plate 50 and the mobile chassis 80, with the drive member 60 positioned between the two telescopic guide rods 61. One end of the telescopic guide rod 61 is fixed to the push plate 50, and the other end is fixed to the mobile chassis 80. This allows the push plate 50 to smoothly move toward or away from the mobile chassis 80 under the action of the drive member 60. After the push plate 50 lifts a specified number of aluminum coils 100, it pushes the mobile chassis 80, causing the mobile chassis 80 to move away from the support rod 20 with the aluminum coils 100.
[0041] To ensure that the mobile chassis 80 can carry the aluminum coil 100 away from the support rod 20 along a fixed route and improve the accuracy of the mobile chassis 80's movement, the straight tube of the aluminum coil 100 no longer contacts the support rod 20. The aluminum coil dispensing mechanism also includes guide rails 90, the length of which is aligned with the length of the support rod 20. The guide rails 90 have two parallel guide rail grooves, and the rollers 81 are rotatably mounted within the guide rail grooves, allowing the entire mobile chassis 80 to smoothly carry the aluminum coil 100 away from the support rod 20.
[0042] Reference Figure 5 Furthermore, since the aluminum coil 100 has a diameter of over one meter, in order to allow the operator to easily push the aluminum coil 100 while standing on the ground and ensure the operator's safety during movement, a mounting groove 200 is excavated on the workshop floor to accommodate the guide rail 90. The guide rail 90 and the mobile chassis 80 are located in the mounting groove 200 and are lower than the ground. This reduces the height of the aluminum coil 100 hung on the support rod 20, making it easier to push the aluminum coil 100 while standing on the ground.
[0043] Reference Figure 4 and Figure 5 A support rod 82 is fixedly connected to the side wall of the end of the movable plate away from the bracket 10. A support member 83, such as a small jack, can be fixedly mounted or directly placed on the support member 83. The jack contacts the lower surface of the open end 22 and supports the support rod 20. When the worker is resting, the aluminum coil 100 is still hung on the support rod 20, and both ends of the support rod 20 can be supported, thereby increasing the service life of the support rod 20.
[0044] The implementation principle of an aluminum coil packaging mechanism in the embodiment of the present application is as follows:
[0045] In the initial state, the support rod 20 is horizontally arranged and fixedly connected to the bracket 10. A plurality of support blocks 30 are slidably mounted on the support rod 20. Each support block 30 is in an empty state. The support blocks 30 are adjusted in position according to the width of the aluminum coil 100 so that each support block 30 supports only one aluminum coil 100. The movable chassis 80 is parked below the open end 22 of the support rod 20 or at a preset position. The push plate 50 and the driving member 60 are mounted on the movable chassis 80 and are in a standby state.
[0046] The operator loads multiple aluminum coils 100 horizontally onto the support rod 20, so that one aluminum coil 100 corresponds to one support block 30. Since the upper surface of the support block 30 is designed with a curved surface structure, the aluminum coil 100 can be easily and stably placed on the support block 30;
[0047] When packing the aluminum coils 100 in a specific quantity, the specific number of aluminum coils 100 are manually pushed along the support rod 20. The support block 30 slides on the support rod 20 with a small friction force, so that the specific number of aluminum coils 100 are easily and smoothly separated from the other aluminum coils 100, achieving the effect of labor-saving packing of the aluminum coils 100.
[0048] With the mobile chassis 80 in place, the push plate 50 moves only below a specific number of aluminum coils 100, and the driver 60 activates, driving the push plate 50 upward. The angled design of the contact surface 51 of the push plate 50 allows it to conform to the shape of the aluminum coils 100 and apply a uniform thrust. As the push plate 50 continues to rise, the aluminum coils 100 are gradually lifted and clear of the support block 30. Once the aluminum coils 100 are fully lifted, the operator can coordinate with the handling equipment to remove the aluminum coils 100 from the push plate 50 or push the mobile chassis 80 to a desired location. As the aluminum coils 100 are continuously loaded and unloaded, the support block 30, push plate 50, mobile chassis 80, and other components work together to ensure a smooth process.
[0049] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. An aluminum coil packaging mechanism, characterized by: The invention comprises a bracket (10) and a supporting rod (20), wherein the supporting rod (20) is arranged horizontally, one end of the supporting rod (20) is a connecting end (21), and the connecting end (21) is fixedly connected to the bracket (10), and the other end of the supporting rod (20) is an open end (22) for allowing an aluminum coil (100) to slide in or out horizontally. A plurality of supporting blocks (30) are slidably mounted on the supporting rod (20), and the sliding direction of the supporting blocks (30) is the same as the length direction of the supporting rod (20), and one supporting block (30) supports one aluminum coil (100).
2. The aluminum coil packaging mechanism according to claim 1, characterized in that: The upper surface of the support block (30) is provided with a curved surface structure.
3. The aluminum coil packaging mechanism according to claim 1, characterized in that: It also includes a push plate (50) for pushing the aluminum coil (100) upward away from the supporting rod (20), and a driving member (60) for driving the push plate (50) to move up and down.
4. The aluminum coil packaging mechanism according to claim 3, characterized in that: The push plate (50) has two contact surfaces (51) for contacting the aluminum coil (100), and an angle is formed between the two contact surfaces (51).
5. The aluminum coil packaging mechanism according to claim 4, characterized in that: It also includes a moving chassis (80) and a rolling member (81) mounted on the moving chassis (80), and the push plate (50) and the driving member (60) are mounted on the moving chassis (80).
6. The aluminum coil packaging mechanism according to claim 5, characterized in that: It also includes a guide rail (90), and the movable chassis (80) slides along the length direction of the guide rail (90).
7. The aluminum coil packaging mechanism according to claim 6, characterized in that: The movable chassis (80) is connected to a support rod (82), and a support member (83) is provided at the upper end of the support rod (82). When the movable chassis (80) is located below the support rod (20), the support member (83) contacts the lower surface of the open end (22) of the support rod (20).
8. The aluminum coil packaging mechanism according to claim 7, characterized in that: The support member (83) is a jack.