Spraying device of dust suppression vehicle

By using electric push rods and camera laser pen systems in the dust suppression vehicle spraying device, adjusting the position of the spray pipe and spray head, the problem of difficulty in precise parking position of the dust suppression vehicle is solved, and the comprehensive spraying and saving of dust suppression agents is achieved.

CN223201206UActive Publication Date: 2025-08-08CLW AUTOMOBILE GRP CO LTD
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Patent Information

Application Number
CN202421799022.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-08-08
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

When existing railway dust suppression vehicles spray dust suppression agents, it is difficult to ensure that the parking position of the dust suppression vehicle is accurate, resulting in incomplete dust suppression or waste of dust suppression agents.

Method used

The electric push rod and camera laser pen system are used in the spray arm. By adjusting the position of the spray pipe and spray head, it ensures that it is aligned with the train cargo box to achieve the best spray effect and avoid waste of dust inhibitors.

Benefits of technology

The comprehensive spray of dust inhibitors is achieved, the waste of dust inhibitors is avoided, the requirements for parking positions and distances of dust inhibitors are reduced, and the convenience of railway dust suppression work is improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a dust suppression vehicle spraying device which comprises a spraying arm, a spraying pipe installed on the spraying arm, a spraying head installed below the spraying pipe and a conveying pipe connected to one end of the spraying pipe, the spraying arm is of a hollow structure, and a linear bearing seat movably connected to the surface of the spraying pipe in a sleeved mode is installed at the bottom of the inner wall of the spraying arm. The top of the inner wall of the spraying arm is fixedly connected with an electric push rod, the surface of the spraying pipe is fixedly connected with a connecting frame located in the spraying arm, and the telescopic end of the electric push rod is fixedly connected with the connecting frame. By arranging the electric push rod capable of driving the spraying pipe and the spraying head to move along the spraying arm to adjust the position, the position of the spraying pipe and the position of the spraying head are adjusted to adapt to the position of a train container, so that the best spraying effect can be achieved, spraying can be comprehensive, dust raising can be prevented, dust suppressant waste can be avoided, and the service life of the train container is prolonged. The requirements for the parking position and distance of the dust suppression vehicle are low, and great convenience is brought to railway dust suppression work.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway dust suppression vehicles, in particular to a spray device for a dust suppression vehicle. Background Art

[0002] Railway dust suppression vehicles are the key to preventing dust from being raised during the transportation of block, granular, and powdery materials such as sand, gravel, and coal. When a train passes by, dust suppressants are sprayed onto the materials in the open cargo box of the train through the spray pipes and nozzles of the dust suppression vehicle. The dust suppressants form a protective film on the surface of the materials, thereby preventing dust from being raised during railway transportation, avoiding dust pollution and material loss caused by dust, and is a boon for railway transportation.

[0003] The dust suppression truck's spray system primarily consists of a spray pipe and a spray head. To apply dust suppressant, the truck needs to park near the train tracks. The spray arm rotates, moving the spray pipe and nozzle above the tracks. As the train passes, the dust suppressant is sprayed downward. However, in practice, this is not a simple operation. To prevent waste of dust suppressant, the length of the spray pipe and the spray head's spray range are designed based on the width of the train's cargo box. The lateral distance between the two spray heads on either side of the spray pipe and the tracks is determined by the truck's distance from the tracks when it is parked. If the truck stops too close, materials in the cargo box closer to the spray arm won't be sprayed, causing dust to rise, while the spray heads farther from the spray arm will extend outside the cargo box, wasting dust suppressant. If the truck stops too far, the spray heads closer to the spray arm will remain outside the cargo box, wasting dust suppressant while materials farther from the spray arm won't be sprayed, causing dust to rise. Therefore, only when the parking position and distance of the dust suppression vehicle are just right can the optimal spraying of the dust suppressant be completed, which will neither cause dust nor waste of dust suppressant. However, the dust suppression vehicle is large in size, and it is undoubtedly difficult to ensure the accurate parking position. Therefore, there is a widespread phenomenon of incomplete dust suppression and waste of dust suppressant, which is insufficient. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the utility model provides a dust suppression vehicle spraying device for solving the problem that the existing railway dust suppression vehicle needs to ensure the accurate parking position of the dust suppression vehicle to achieve the best spraying of dust suppressant, which makes the operation difficult.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] A dust suppression vehicle spraying device includes a spraying arm, a spraying pipe installed on the spraying arm, a spraying head installed below the spraying pipe, and a conveying pipe connected to one end of the spraying pipe. The spraying arm is of a hollow structure. At the bottom of the inner wall of the spraying arm, a linear bearing seat is movably sleeved on the surface of the spraying pipe. At the top of the inner wall of the spraying arm, an electric push rod is fixedly connected. On the surface of the spraying pipe, a connecting frame located inside the spraying arm is fixedly connected. The telescopic end of the electric push rod is fixedly connected to the connecting frame.

[0007] Preferably, at one end of the spraying arm away from the spraying head, a "C"-shaped movable frame is movably connected. The upper half and the lower half of the movable frame are respectively located outside and inside the spraying arm. One end of the movable frame located inside the spraying arm is fixedly connected to the connecting frame. Connecting ears are fixedly connected to the top of the movable frame and the top of the spraying pipe away from one end of the spraying arm. A tensioned traction cable is tied between the two connecting ears.

[0008] Preferably, at the top of the inner wall of the movable frame, a support roller is fixedly connected. The support roller is in rolling connection with the upper surface of the spraying arm.

[0009] Preferably, a guide groove parallel to the spraying pipe is provided on the movable frame. A positioning guide roller is vertically installed on the upper surface of the spraying arm and is movably inserted into the guide groove.

[0010] Preferably, on the surface of the spraying pipe away from one end of the spraying arm, a mounting frame is fixedly connected. A camera and a laser pen are fixedly installed at the bottom of the mounting frame.

[0011] Compared with the prior art, the present utility model has the following beneficial effects:

[0012] By setting an electric push rod that can drive the spraying pipe and the spraying head to move along the spraying arm to adjust the position, under the guiding action of the movable frame and the linear bearing seat, the positions of the spraying pipe and the spraying head are adjusted to adapt to the position of the train freight car, so as to achieve the best spraying effect, which can not only spray comprehensively to prevent dust, but also avoid waste of dust suppressant, has low requirements for the parking position and distance of the dust suppression vehicle, brings great convenience to the railway dust suppression work, and solves the problem that the existing railway dust suppression vehicle needs to ensure the accurate parking position of the dust suppression vehicle to complete the best spraying of the dust suppressant, resulting in great operation difficulty. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is the front view of the overall structure of the present utility model;

[0014] Figure 2 is the front view of the partial structure at the corresponding position of the spraying arm of the present utility model;

[0015] Figure 3 is the front view of the partial structure at the corresponding position of the mounting frame of the present utility model;

[0016] Figure 4 This is a front view of the internal structure of the spray arm of the utility model;

[0017] Figure 5 This is a bottom view of the movable frame of the utility model.

[0018] In the figure: 1. Spray arm; 2. Spray pipe; 3. Spray head; 4. Delivery pipe; 5. Linear bearing seat; 6. Electric push rod; 7. Connecting frame; 8. Movable frame; 9. Connecting ear; 10. Traction cable; 11. Support roller; 12. Guide groove; 13. Positioning guide roller; 14. Mounting frame; 15. Camera; 16. Laser pen. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] like Figure 1-5 As shown, the utility model provides a technical solution: a dust suppression vehicle spray device, comprising a spray arm 1, a spray pipe 2 installed on the spray arm 1, a spray head 3 installed below the spray pipe 2, and a delivery pipe 4 connected to one end of the spray pipe 2, the surface of the spray pipe 2 away from the end of the spray arm 1 is fixedly connected to a mounting bracket 14, a camera 15 and a laser pen 16 are fixedly mounted on the bottom of the mounting bracket 14, when the lateral position of the spray pipe 2 is adjusted, a light beam is emitted downward by the laser pen 16, the camera 15 is used to acquire an image, and is connected to the controller and display of the spray device, the operator can observe the positional relationship between the spray pipe 2 and the spray head 3 and the train cargo box through the display in the cab of the dust suppression vehicle, which is convenient for adjustment and control;

[0021] The spray arm 1 is a hollow structure. A linear bearing seat 5 is installed at the bottom of the inner wall of the spray arm 1 and is movably connected to the surface of the spray pipe 2. An electric push rod 6 is fixedly connected to the top of the inner wall of the spray arm 1. The surface of the spray pipe 2 is fixedly connected to a connecting frame 7 located inside the spray arm 1. The telescopic end of the electric push rod 6 is fixedly connected to the connecting frame 7.

[0022] One end of the spray arm 1 far from the spray head 3 is movably connected with a "C"-shaped movable frame 8. The upper and lower parts of the movable frame 8 are respectively located outside and inside the spray arm 1. One end of the movable frame 8 located inside the spray arm 1 is fixedly connected with the connecting frame 7. A support roller 11 is fixedly connected to the top of the inner wall of the movable frame 8. The support roller 11 is in rolling connection with the upper surface of the spray arm 1, reducing the friction force when the movable frame 8 moves horizontally.

[0023] A guide groove 12 parallel to the spray pipe 2 is provided on the movable frame 8. A positioning and guiding roller 13 movably inserted vertically into the guide groove 12 is installed on the upper surface of the spray arm 1, improving the stability of the movement of the movable frame 8. Connecting ears 9 are fixedly connected to the top of the movable frame 8 and the top of one end of the spray pipe 2 far from the spray arm 1. A tensioned traction cable 10 is tied between the two connecting ears 9.

[0024] Working principle: Before formal spraying, adjust the horizontal position of the spray pipe 2 to adapt to the horizontal position of the train freight car. The laser pen 16 emits a light beam downward, and the camera 15 acquires an image, which is connected to the controller and display of the dust suppression vehicle spraying device. The operator observes the positional relationship between the spray pipe 2 and the spray head 3 and the train freight car through the display in the cab of the dust suppression vehicle. By telescoping the electric push rod 6, the spray pipe 2 and the spray head 3 are driven to move left and right to adapt to the horizontal position of the train freight car. After adjusting the position, formal spraying work can be carried out, ensuring that all the dust suppressant sprayed by the spray head 3 is sprayed into the train freight car, avoiding waste of the dust suppressant caused by spraying to the outside and incomplete dust suppression caused by incomplete spraying.

[0025] It should be noted that in this article, terms such as "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to this process, method, article or device.

[0026] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust suppression vehicle spraying device, comprising a spray arm (1), a spray pipe (2) mounted on the spray arm (1), a spray head (3) mounted below the spray pipe (2), and a delivery pipe (4) connected to one end of the spray pipe (2), characterized in that: The spray arm (1) has a hollow structure. At the bottom of the inner wall of the spray arm (1), a linear bearing seat (5) that is movably sleeved on the surface of the spray pipe (2) is installed. At the top of the inner wall of the spray arm (1), an electric push rod (6) is fixedly connected. On the surface of the spray pipe (2), a connection frame (7) located inside the spray arm (1) is fixedly connected. The telescopic end of the electric push rod (6) is fixedly connected to the connection frame (7).

2. A dust suppression vehicle spraying device according to claim 1, characterized in that: At one end of the spray arm (1) away from the spray head (3), a "C"-shaped movable frame (8) is movably connected. The upper half and the lower half of the movable frame (8) are respectively located outside and inside the spray arm (1). One end of the movable frame (8) located inside the spray arm (1) is fixedly connected to the connection frame (7). At the top of the movable frame (8) and at the top of one end of the spray pipe (2) away from the spray arm (1), connection ears (9) are fixedly connected. A tensioned traction cable (10) is tied between the two connection ears (9).

3. A dust suppression vehicle spraying device according to claim 2, characterized in that: At the top of the inner wall of the movable frame (8), a support roller (11) is fixedly connected. The support roller (11) is in rolling connection with the upper surface of the spray arm (1).

4. A dust suppression vehicle spraying device according to claim 3, characterized in that: On the movable frame (8), a guide groove (12) parallel to the spray pipe (2) is provided. On the upper surface of the spray arm (1), a positioning guide roller (13) that is movably inserted into the guide groove (12) is vertically installed.

5. The dust suppression vehicle spraying device according to claim 1, characterized in that: On the surface of one end of the spray pipe (2) away from the spray arm (1), a mounting frame (14) is fixedly connected. At the bottom of the mounting frame (14), a camera (15) and a laser pen (16) are fixedly installed.