Bulk machine device for unloading

By introducing a nesting design of telescopic mechanism and trapezoidal unloading pipe in the bulk machine, combined with the coil spring tensioner to control the tightness of the guide wheel wire, the problems of inaccurate positioning, unloading and dust during the unloading process are solved, and an efficient and accurate unloading process is achieved.

CN223201212UActive Publication Date: 2025-08-08沧州奥纳德环保设备有限公司
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Patent Information

Application Number
CN202422419430.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-08
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

During the unloading process, existing bulk machines have problems such as inaccurate positioning, unsmooth discharge, serious dust and loose guide wires.

Method used

The telescopic mechanism and the telescopic discharge pipe are used to control the lifting and lowering of the discharge port, combined with the nesting design of the trapezoid discharge pipe and the coil spring tensioner to control the tightness and transmission speed of the guide wheel wire to prevent the guide wheel wire from being loose.

Benefits of technology

The precise positioning of unloading and smooth unloading process is achieved, which reduces the generation of dust, prevents the looseness of the guide wheel wire, and improves the unloading efficiency and conveying accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a bulk machine device for unloading, which relates to the technical field of bulk machines and comprises a frame, two guide wheels, a motor and a speed reducer, the guide wheels, the motor and the speed reducer are arranged on the frame, a dust collecting pipe and a feeding pipe are further arranged on the frame, and the two guide wheels are arranged on the frame. The dust collecting pipe and the feeding pipe are sequentially arranged between the two guide wheels from left to right, a discharging device is arranged below the machine frame, a tensioning device is arranged on the motor, a discharging opening is controlled to ascend or descend through a telescopic mechanism and a telescopic discharging pipe, the bulk machine is more accurate in positioning, the material discharging process is smoother, and the bulk machine is more convenient to use. The trapezoid discharging pipes are nested layer by layer, the impact force generated at the moment of discharging materials is buffered, a large amount of flying dust generated by collision of the materials is avoided, the tightness and the conveying speed of the guide wheel wire are controlled through the spiral spring tensioner and the speed reducer, and the situation that the guide wheel wire is loosened due to long-time use is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of bulk loaders, in particular to a bulk loader device for unloading. Background Art

[0002] In the prior art, for example, CN204021974U discloses a bulk loader for bulk cement packaging, comprising a frame, a bulk head and a lifting mechanism provided below the frame, the bulk head comprising a telescopic hose and a discharge head connected below the telescopic hose; the bulk head comprising a telescopic inner cylinder and a telescopic outer cylinder sleeved on the outer periphery of the telescopic inner cylinder; a chute is fixedly connected below the frame, a slider capable of sliding in the chute is connected to the outer periphery of the telescopic outer cylinder, an oil rope is connected to the upper end of the slider, and the other end of the oil rope passes through the chute roller and pulley in turn and is connected to the output shaft of the reducer, thereby improving the problems of the existing bulk loader having a complex structure and inaccurate positioning of the bulk head;

[0003] However, the movement of the slider in the chute is easily obstructed, resulting in uneven lifting of the bulk loader. Its telescopic range is limited by the length of the chute. In addition, the surface of the oil rope easily absorbs dust and impurities, and will become loose after long-term use and unable to bear the load, resulting in the bulk loader being unable to lift normally.

[0004] CN209601690U discloses a telescopic unloading device for a dry ash bulk loader, comprising an outer cylinder of a dry ash bulk head, an inner cylinder of the dry ash bulk head, and an ash outlet of the bulk loader; a steel inner sleeve is fixedly connected to the bottom end of the ash outlet of the bulk loader, and the lower end of the steel inner sleeve is inserted into the inner cylinder of the dry ash bulk head; an outer bag is connected to the outer wall of the dry ash bulk head and the ash outlet of the bulk loader via a clamp; the outer bag is arranged on the outside of the sealing bag and is connected to the bag dust collector via an exhaust pipe, which not only improves the airtightness of the device but also reduces the occurrence of dust problems;

[0005] However, expanding the telescopic range by using the outer and inner tubes of the bulk head cannot effectively buffer the moment the material is unloaded, and the bulk head is prone to getting stuck, resulting in the bulk head being unable to lift normally. In addition, the efficiency of controlling the telescopic range by generating an air pressure difference through vacuuming is not high enough, and the load capacity is poor. Utility Model Content

[0006] The purpose of the utility model is to provide a bulk loader device for unloading, which controls the rise or fall of the discharge port to make the bulk loader positioning more accurate and the material unloading process smoother, avoiding the generation of a large amount of dust due to the impact of the material, and at the same time controls the tightness of the guide wheel line and the transmission speed to prevent the guide wheel line from loosening due to long-term use.

[0007] To achieve the above-mentioned purpose, the utility model provides a bulk loader device for unloading, including a frame and a guide wheel, a motor and a reducer arranged on the frame. The frame is also provided with a dust collecting pipe and a feed pipe. The guide wheels are provided in two, and the dust collecting pipe and the feed pipe are arranged in sequence from left to right between the two guide wheels. A unloading device is provided under the frame, and a tensioning device is provided on the motor.

[0008] Preferably, the unloading device includes a telescopic mechanism, a telescopic unloading pipe and a unloading port, the telescopic unloading pipe is fixed under the frame, the dust collecting pipe and the feed pipe are both connected to the telescopic unloading pipe, and the lower end of the telescopic unloading pipe extends into the interior of the unloading port.

[0009] Preferably, the telescopic discharge pipe includes a plurality of trapezoidal discharge pipes, two adjacent trapezoidal discharge pipes are nested layer by layer, and the two adjacent trapezoidal discharge pipes are connected by a rolling bearing.

[0010] Preferably, the telescopic mechanism includes two guide wheel lines, a plurality of telescopic frames and a telescopic cloth bag, the telescopic frame is arranged on the outside of the telescopic discharge pipe, and the telescopic frame is configured as a metal ring belt.

[0011] Preferably, two adjacent telescopic frames are connected via the telescopic cloth bag, and sliding rings are symmetrically provided on both sides of the telescopic frame, and the sliding rings are fixed on the guide wheel line.

[0012] Preferably, the two guide wheel lines are respectively mounted on the two guide wheels, the lower end of the guide wheel line is movably connected to the discharge port, and the other end of the guide wheel line passes through the tensioning wheel and is connected to the reducer.

[0013] Preferably, the tensioning device is a coil spring tensioner, and the coil spring tensioner is provided with a tensioning wheel, and two tensioning wheels are provided.

[0014] Preferably, the motor and the reducer are connected via a wire, and protective covers are provided on the outsides of the motor and the reducer, and the protective covers are fixed on the frame.

[0015] Therefore, the present invention adopts a bulk loader device for unloading with the above structure, which has the following beneficial effects:

[0016] (1) High unloading efficiency: The telescopic mechanism and the telescopic unloading pipe are used to control the rise or fall of the unloading port, making the positioning of the bulk loader more accurate and the material unloading process smoother;

[0017] (2) Good buffering effect: The trapezoidal discharge pipes are nested layer by layer, which buffers the impact force generated when the material is unloaded, thus preventing the material from generating a large amount of dust due to impact;

[0018] (3) High transmission accuracy: The coil spring tensioner and reducer are used to control the guide wheel line tightness and transmission speed to prevent the guide wheel line from loosening due to long-term use.

[0019] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural diagram of a bulk loader device for unloading according to the utility model.

[0021] Among them: 1. Frame; 2. Dust collection pipe; 3. Feed pipe; 4. Motor; 5. Reducer; 6. Guide wheel; 7. Telescopic discharge pipe; 701. Trapezoidal discharge pipe; 702. Rolling bearing; 8. Telescopic mechanism; 801. Telescopic frame; 802. Telescopic bag; 803. Sliding ring; 804. Guide wheel line; 9. Discharge port; 10. Coil spring tensioner; 11. Tensioning pulley; 12. Protective cover. DETAILED DESCRIPTION

[0022] The technical solution of the present utility model is further described below through the accompanying drawings and embodiments.

[0023] Unless otherwise defined, the technical or scientific terms used in this utility model shall have the usual meanings understood by persons of ordinary skill in the field to which this utility model belongs. The words "first", "second" and similar terms used in this utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0024] like Figure 1 As shown, the utility model provides a bulk loader device for unloading, comprising a frame 1 and a guide wheel 6, a motor 4 and a reducer 5 arranged on the frame 1. A dust collecting pipe 2 and a feed pipe 3 are also provided on the frame 1. Two guide wheels 6 are provided. The dust collecting pipe 2 and the feed pipe 3 are sequentially arranged between the two guide wheels 6 from left to right. A unloading device is provided below the frame 1.

[0025] The unloading device includes a telescopic mechanism 8, a telescopic unloading pipe 7 and a unloading port 9. The telescopic unloading pipe 7 is fixed to the bottom of the frame 1. The dust collecting pipe 2 and the feed pipe 3 are both connected to the telescopic unloading pipe 7. The lower end of the telescopic unloading pipe 7 extends into the unloading port 9. The telescopic unloading pipe 7 includes a plurality of trapezoidal unloading pipes 701. Two adjacent trapezoidal unloading pipes 701 are nested layer by layer. Two adjacent trapezoidal unloading pipes 701 are connected by rolling bearings 702. The telescopic mechanism 8 includes two guide wheel lines 804, a plurality of telescopic frames 801 and a telescopic cloth bag 802. The telescopic frame 801 is arranged on the outside of the telescopic unloading pipe 7. The telescopic frame 801 is arranged as a metal ring belt. Two adjacent telescopic frames 801 are connected by a telescopic cloth bag 802. Sliding rings 803 are symmetrically provided on both sides of the telescopic frame 801. The sliding rings 803 are fixed on the guide wheel line 804.

[0026] The two guide wheel lines 804 are respectively mounted on the two guide wheels 6. The lower end of the guide wheel line 804 is movably connected to the discharge port 9. The motor 4 is provided with a tensioning device, which is a coil spring tensioner 10. The coil spring tensioner 10 is provided with a tensioning wheel 11. There are two tensioning wheels 11. The other end of the guide wheel line 804 passes through the tensioning wheel 11 and is connected to the reducer 5. The motor 4 and the reducer 5 are connected by a wire. A protective cover 12 is provided on the outside of the motor 4 and the reducer 5. The protective cover 12 is fixed on the frame 1.

[0027] Example

[0028] like Figure 1 As shown, when the unloading device needs to be lowered, the motor 4 is started, the guide wheel line 804 slides along the guide wheel 6, the guide wheel line 804 increases, the telescopic frame 801 moves on the guide wheel line 804 through the sliding ring 803, the distance between the two adjacent telescopic frames 801 increases, the telescopic bag 802 is unfolded, and the telescopic unloading pipe 7 inside the telescopic mechanism 8 is extended;

[0029] When the unloading device needs to be lifted, the motor 4 is started, the guide wheel line 804 slides along the guide wheel 6, the guide wheel line 804 is shortened, the telescopic frame 801 moves on the guide wheel line 804 through the sliding ring 803, the distance between the two adjacent telescopic frames 801 is shortened, the telescopic bag 802 is contracted, and at the same time, the telescopic unloading pipe 7 inside the telescopic mechanism 8 is contracted;

[0030] Therefore, the utility model adopts a bulk loader device for unloading with the above structure, and controls the rise or fall of the discharge port through the telescopic mechanism and the telescopic discharge pipe, so that the positioning of the bulk loader is more accurate and the material unloading process is smoother. The trapezoidal discharge pipes are nested layer by layer, which buffers the impact force generated at the moment of material unloading, avoiding the generation of large amounts of dust due to the impact of the material. The coil spring tensioner and the reducer are used to control the tightness of the guide wheel line and the transmission speed to prevent the guide wheel line from loosening due to long-term use.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that they can still modify or replace the technical solution of the present invention with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the present invention.

Claims

1. A bulk loader device for unloading, characterized in that: The machine comprises a frame and a guide wheel, a motor and a reducer arranged on the frame. The frame is also provided with a dust collecting pipe and a feeding pipe. Two guide wheels are provided. The dust collecting pipe and the feeding pipe are sequentially arranged between the two guide wheels from left to right. A discharge device is provided below the frame. A tensioning device is provided on the motor. The unloading device includes a telescopic mechanism, a telescopic unloading pipe and a unloading port, wherein the telescopic unloading pipe is fixed below the frame, the dust collecting pipe and the feed pipe are both connected to the telescopic unloading pipe, and the lower end of the telescopic unloading pipe extends into the interior of the unloading port; The telescopic discharge pipe includes a plurality of trapezoidal discharge pipes, two adjacent trapezoidal discharge pipes are nested layer by layer, and the two adjacent trapezoidal discharge pipes are connected by a rolling bearing.

2. A bulk loader device for unloading materials according to claim 1, characterized in that: The telescopic mechanism includes two guide wheel lines, a plurality of telescopic frames and a telescopic cloth bag. The telescopic frame is arranged outside the telescopic discharge pipe and is configured as a metal ring belt.

3. A bulk loader device for unloading materials according to claim 2, characterized in that: Two adjacent telescopic frames are connected via the telescopic cloth bag. Sliding rings are symmetrically provided on both sides of the telescopic frame, and the sliding rings are fixed on the guide wheel line.

4. A bulk loader device for unloading materials according to claim 3, characterized in that: The tensioning device is a coil spring tensioner, and the coil spring tensioner is provided with a tensioning wheel, and the number of the tensioning wheels is two.

5. A bulk loader device for unloading materials according to claim 4, characterized in that: The two guide wheel lines are respectively mounted on the two guide wheels, the lower end of the guide wheel line is movably connected to the discharge port, and the other end of the guide wheel line passes through the tensioning wheel and is connected to the reducer.

6. A bulk loader device for unloading materials according to claim 1, characterized in that: The motor is connected to the reducer via a wire. Protective covers are provided on the outsides of the motor and the reducer, and the protective covers are fixed on the frame.

Citation Information

Patent Citations

  • Bulk packing machine for packing bulk cement

    CN204021974U

  • Telescopic discharging device of dry ash bulk machine

    CN209601690U