High-precision quantitative filling machine

By using magnetic flip plate design in the filling machine, high-precision filling control of liquid materials is achieved, the problem of high energy consumption of existing filling machines is solved, and the cost of use of filling machines is reduced.

CN223201583UActive Publication Date: 2025-08-08CHANGZHOU FANGLUE ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202422560057.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-08
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

When the existing filling machines perform large-scale high-precision filling of liquid materials, the material measuring mechanism needs to be used in conjunction with the pumping device, resulting in the pumping device being in a working state for a long time, which increases the working energy consumption and usage cost of the filling machine.

Method used

The design of magnetic feed flip plate and magnetic discharge flip plate is adopted to enable high-precision control when liquid materials are suctioned and discharged from the quantitative pumping cylinder, and the amount of movement of the piston plate is proportional to the rotation stroke of the drive screw when they are suctioned and discharged, thereby achieving high-precision control, reducing dependence on the material measurement mechanism and reducing energy consumption.

Benefits of technology

High-precision liquid material filling control is realized, reducing the working energy consumption and usage cost of the filling machine, and enhancing the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-precision quantitative filling machine, which relates to the technical field of quantitative filling machines and comprises a top support fixedly mounted at the upper end of a conveying assembly line support through screws. A liquid material can push the magnetic feeding turnover plate to turn over, so that the liquid material can be sucked into the quantitative pumping cylinder, and the suction amount of the liquid material is in direct proportion to the longitudinal movement amount of the piston plate driven by the driving lead screw through the longitudinal moving circular plate and the lifting connecting shaft, so that the working personnel can feed the liquid material into the quantitative pumping cylinder according to the production requirements. By adjusting the stroke amount of rotation of the driving lead screw driven by the driving motor, the amount of liquid materials sucked into the quantitative pumping cylinder can be controlled in a high-precision mode, high precision of the device is guaranteed, the device does not need to be additionally provided with some material measuring mechanisms, the purpose of reducing work energy consumption of the filling machine is achieved, and therefore the use cost of the filling machine is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of quantitative filling machines, in particular to a high-precision quantitative filling machine. Background Art

[0002] A filling machine is a device that can be used to fill food, beverages or other liquid products into a specific packaging container. It can also be called a filling machine. It is widely used. When using the filling machine, it can quantitatively fill the packaging container according to the capacity of the packaging container. The filling machine usually needs to be equipped with a material measuring mechanism and a pumping device. The material measuring mechanism is used to detect the amount of material pumped by the pumping device to ensure that the amount of material filled by the filling machine meets the requirements.

[0003] However, when the existing filling machine performs high-precision filling of liquid materials in large quantities, the material measuring mechanism needs to be used in conjunction with a pumping device. When the pumping device is in use, the material measuring mechanism needs to be in a working state for a long time, which increases the energy consumption of the filling machine and leads to a high cost of using the filling machine. Therefore, it does not meet the existing needs. In this regard, we propose a high-precision quantitative filling machine. Utility Model Content

[0004] The purpose of the present utility model is to provide a high-precision quantitative filling machine to solve the problem that when the filling machine proposed in the above background technology performs high-precision filling of liquid materials in large quantities, the material measuring mechanism needs to be used in conjunction with a pumping device. When the pumping device is in use, the material measuring mechanism needs to be in a working state for a long time, resulting in increased energy consumption of the filling machine and high cost of using the filling machine.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision quantitative filling machine, including a conveying line support:

[0006] A top bracket is fixedly mounted on the upper end of the conveying line bracket by screws, a quantitative pumping cylinder is welded to the interior of the upper end of the top bracket, and a support bracket is welded to the upper end of the quantitative pumping cylinder, a driving screw is rotatably mounted on the upper end of the support bracket through a bearing, a fixed circular plate is fixedly mounted on the lower end of the outer portion of the support bracket, a lifting connecting shaft is slidably mounted up and down on the fixed circular plate and the interior of the quantitative pumping cylinder through a slot, and a piston plate is fixedly mounted on the lower end of the lifting connecting shaft;

[0007] The longitudinally movable circular plate is arranged on the outside of the driving screw, and the driving screw is connected to the longitudinally movable circular plate by a ball screw nut pair. The lower end of the longitudinally movable circular plate is welded to the lifting connecting shaft. The upper end of the top bracket is fixedly installed with a liquid material storage box, and both sides of the quantitative pumping cylinder are fixedly installed with a material delivery pipe, and the material delivery pipe passes through the interior of the quantitative pumping cylinder and the liquid material storage box. The interior of the material delivery pipe is rotatably installed with a magnetic feed flip plate through a hinge, and the two sides of the lower end surface of the quantitative pumping cylinder are fixedly installed with a filling pipe, and the interior of the filling pipe is rotatably installed with a magnetic discharge flip plate through a hinge.

[0008] Preferably, conveying rollers are rotatably mounted on both sides of the conveying line bracket via bearings, a material transfer belt is provided on the outside of the conveying rollers, and a container bottle is placed on the upper end of the material transfer belt.

[0009] Preferably, support legs are installed on both sides of the lower end of the conveying line bracket, and the support legs are welded to the conveying line bracket.

[0010] Preferably, a feeding motor is fixedly mounted on one side of the front end surface of the conveying line bracket by screws, and the feeding motor is connected to the conveying roller by a coupling.

[0011] Preferably, a drive motor is fixedly mounted on the upper end of the support bracket, and the drive motor is connected to the drive screw via a coupling.

[0012] Preferably, a silicone pad is installed at the lower end of the piston plate, and the silicone pad is fixedly connected to the piston plate.

[0013] Preferably, connecting injection pipes are installed on both sides of the upper end surface of the liquid material storage box, and the connecting injection pipes are welded to the liquid material storage box.

[0014] Preferably, the lower end of the driving screw is rotationally connected to the fixed circular plate via a bearing, and three lifting connecting shafts are provided.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The utility model installs a magnetic feed flip plate so that when the piston plate moves upward, the liquid material can push the magnetic feed flip plate to flip, so that the liquid material can be sucked into the quantitative pumping cylinder, and the suction amount of the liquid material is proportional to the longitudinal movement amount of the piston plate driven by the driving screw through the longitudinal moving circular plate and the lifting connecting shaft. The staff can adjust the stroke amount of the driving motor to drive the driving screw to rotate according to production needs, so as to achieve high-precision control of the amount of liquid material sucked into the quantitative pumping cylinder, thereby ensuring high precision of the device, thereby making it unnecessary to install some additional material measuring mechanisms for the device, thereby achieving the purpose of reducing the working energy consumption of the filling machine, thereby reducing the use cost of the filling machine, and installing the magnetic discharge flip plate so that the magnetic discharge flip plate can be in a closed state under the action of air pressure during the pumping process of the device, thereby ensuring that the liquid material can stably enter the quantitative pumping cylinder, and when the device is in the pumping state, the magnetic discharge flip plate is in an open state, and at this time the magnetic feed flip plate is in a closed state under the action of the pressure of the liquid material, thereby ensuring that the liquid material can be stably discharged from the device;

[0017] 2. The utility model installs a piston plate to cooperate with the driving screw and the quantitative pumping barrel, so that when the driving screw rotates, the driving screw can drive the longitudinally movable circular plate and the lifting connecting shaft to move longitudinally, thereby causing the piston plate to move longitudinally, thereby changing the air pressure inside the quantitative pumping barrel, thereby ensuring that the liquid material can be sucked into the quantitative pumping barrel, thereby realizing the pumping of the liquid material and enhancing the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional main view of a high-precision quantitative filling machine of the utility model;

[0019] Figure 2 This is a schematic diagram of the three-dimensional internal structure of a high-precision quantitative filling machine of the utility model;

[0020] Figure 3 This is a three-dimensional image of the present invention when viewed from above;

[0021] Figure 4 for Figure 2 Enlarged view of part A.

[0022] In the figure: 1. Conveyor line bracket; 2. Conveyor roller; 3. Material transfer belt; 4. Container bottle; 5. Top bracket; 6. Dosing pump barrel; 7. Connecting injection pipe; 8. Support bracket; 9. Fixed circular plate; 10. Driving screw; 11. Driving motor; 12. Longitudinal movable circular plate; 13. Lifting connecting shaft; 14. Liquid material storage box; 15. Filling pipe; 16. Feeding motor; 17. Support leg; 18. Piston plate; 19. Silicone pad; 20. Conveyor pipe; 21. Magnetic feed flip plate; 22. Magnetic discharge flip plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0024] See also Figure 1-4 The present invention provides an embodiment of a high-precision quantitative filling machine, comprising a conveying line bracket 1:

[0025] The top bracket 5 is fixedly installed on the upper end of the conveying line bracket 1 by screws. The internal part of the upper end of the top bracket 5 is welded with a quantitative pumping cylinder 6, and the upper end of the quantitative pumping cylinder 6 is welded with a support bracket 8. The upper end of the inner part of the support bracket 8 is rotatably installed with a driving screw 10 through a bearing. The lower end of the outer part of the support bracket 8 is fixedly installed with a fixed circular plate 9. The interior of the fixed circular plate 9 and the quantitative pumping cylinder 6 are both installed with a lifting connecting shaft 13 that slides up and down through a slot. The installation of the lifting connecting shaft 13 can limit the fixed circular plate 9. At the same time, when the fixed circular plate 9 moves longitudinally, the fixed circular plate 9 The piston plate 18 can be driven to move longitudinally by the lifting connecting shaft 13 to ensure the pumping capacity of the device. The piston plate 18 is fixedly installed at the lower end of the lifting connecting shaft 13. The piston plate 18 is installed to cooperate with the driving screw 10 and the quantitative pumping cylinder 6. When the driving screw 10 rotates, the driving screw 10 can drive the longitudinal moving circular plate 12 and the lifting connecting shaft 13 to move longitudinally, thereby causing the piston plate 18 to move longitudinally, thereby changing the air pressure inside the quantitative pumping cylinder 6, thereby ensuring that the liquid material can be sucked into the quantitative pumping cylinder 6, thereby realizing the pumping of the liquid material and enhancing the practicality of the device;

[0026] The longitudinally movable circular plate 12 is arranged on the outside of the driving screw 10, and the driving screw 10 is connected to the longitudinally movable circular plate 12 by a ball screw nut pair. The lower end of the longitudinally movable circular plate 12 is welded to the lifting connecting shaft 13. The upper end of the top bracket 5 is fixedly installed with a liquid material storage box 14, and both sides of the quantitative pumping cylinder 6 are fixedly installed with a feeding pipe 20. The feeding pipe 20 penetrates into the interior of the quantitative pumping cylinder 6 and the liquid material storage box 14. The interior of the feeding pipe 20 is rotatably installed with a magnetic feed flip plate 21. The installation of the magnetic feed flip plate 21 can make the piston plate 18 move upward. The liquid material can push the magnetic feed flip plate 21 to flip, so that the liquid material can be sucked into the quantitative pumping cylinder 6, and the amount of liquid material sucked is proportional to the longitudinal movement of the piston plate 18 driven by the driving screw 10 through the longitudinal movable circular plate 12 and the lifting connecting shaft 13. The staff can adjust the amount of liquid material according to production needs. By adjusting the stroke of the driving motor 11 to drive the driving screw 10 to rotate, the amount of liquid material sucked into the quantitative pumping barrel 6 can be controlled with high precision, ensuring the high precision of the device, and thus the device does not need to be additionally installed with some material measuring mechanisms, thereby achieving the purpose of reducing the working energy consumption of the filling machine, thereby reducing the use cost of the filling machine. Filling pipes 15 are fixedly installed on both sides of the lower end surface of the quantitative pumping barrel 6, and a magnetic discharge flip plate 22 is installed inside the filling pipe 15 through a hinge rotation. The installation of the magnetic discharge flip plate 22 can make the device in the pumping process. Under the action of air pressure, the magnetic discharge flip plate 22 is in a closed state, ensuring that the liquid material can stably enter the interior of the quantitative pumping barrel 6. When the device is in the pumping state, the magnetic discharge flip plate 22 is in an open state, and at this time, the magnetic feed flip plate 21 is in a closed state under the action of the pressure of the liquid material, ensuring that the liquid material can be stably discharged from the device.

[0027] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4, conveying rollers 2 are rotatably mounted on both sides of the conveying line bracket 1 through bearings, a material transfer belt 3 is provided on the outside of the conveying roller 2, and a container bottle 4 is placed on the upper end of the material transfer belt 3. Support legs 17 are installed on both sides of the lower end of the conveying line bracket 1, and the support legs 17 are welded to the conveying line bracket 1. A feeding motor 16 is fixedly installed on one side of the front end surface of the conveying line bracket 1 by screws, and the feeding motor 16 is connected to the conveying roller 2 through a coupling. A drive motor 11 is fixedly mounted on the upper end of the support bracket 8, and the drive motor 11 is connected to the drive screw 10 The lower end of the piston plate 18 is connected by a coupling, and a silicone pad 19 is installed. The silicone pad 19 is fixedly connected to the piston plate 18. The installation of the silicone pad 19 can ensure the stability of the device during operation, fill the gap between the piston plate 18 and the quantitative pumping cylinder 6, and ensure the stable suction and discharge of liquid materials. Connecting injection pipes 7 are installed on both sides of the upper end surface of the liquid material storage box 14. The connecting injection pipe 7 is welded to the liquid material storage box 14. The lower end of the driving screw 10 is rotatably connected to the fixed circular plate 9 through a bearing, and three lifting connecting shafts 13 are provided.

[0028] Working principle: When in use, the staff installs the device in a dust-free constant temperature workshop, and then the staff adds the liquid material into the liquid material storage box 14 through the connecting injection pipe 7, and then drives the motor 11 to drive the driving screw 10 to rotate, thereby making the fixed circular plate 9 cooperate with the lifting connecting shaft 13 to move longitudinally, so that the piston plate 18 at the lower end of the lifting connecting shaft 13 moves upward. At this time, when the piston plate 18 moves upward, the pressure inside the quantitative pumping cylinder 6 decreases, and the external air pressure pushes the magnetic discharge flip plate 22, so that the magnetic discharge flip plate 22 is in a closed state. At the same time, the magnetic feed flip plate 21 is opened, and the liquid material inside the liquid material storage box 14 enters the quantitative pumping cylinder 6. In this process, the conveying line bracket 1 drives the conveying roller 2 Rotate, so that the material conveying belt 3 drives the container bottle 4 to move to the bottom of the filling pipe 15, and then the driving motor 11 drives the driving screw 10 to rotate in the opposite direction, thereby making the fixed circular plate 9 cooperate with the lifting connecting shaft 13 to move longitudinally, so that the piston plate 18 at the lower end of the lifting connecting shaft 13 moves downward, so that the piston plate 18 squeezes the liquid material. At this time, the magnetic feed flip plate 21 is closed, and the magnetic discharge flip plate 22 is opened, and the liquid material is squeezed out of the filling pipe 15 and discharged into the container bottle 4. The installation of the lifting connecting shaft 13 in this device can limit the fixed circular plate 9. At the same time, when the fixed circular plate 9 moves longitudinally, the fixed circular plate 9 can drive the piston plate 18 to move longitudinally through the lifting connecting shaft 13 to ensure the pumping capacity of the device. The piston plate 18 is installed to cooperate with the driving The movable screw 10 and the quantitative pumping cylinder 6 can make the driving screw 10 drive the longitudinal moving circular plate 12 and the lifting connecting shaft 13 to move longitudinally when the driving screw 10 rotates, thereby making the piston plate 18 move longitudinally, thereby changing the air pressure inside the quantitative pumping cylinder 6, thereby ensuring that the liquid material can be sucked into the quantitative pumping cylinder 6, thereby realizing the pumping of the liquid material and enhancing the practicality of the device. The installation of the magnetic feed flip plate 21 can make the liquid material push the magnetic feed flip plate 21 to flip when the piston plate 18 moves upward, so that the liquid material can be sucked into the quantitative pumping cylinder 6, and the amount of liquid material sucked is proportional to the longitudinal movement of the piston plate 18 driven by the driving screw 10 through the longitudinal moving circular plate 12 and the lifting connecting shaft 13. The operator can adjust the stroke of the driving motor 11 to drive the driving screw 10 to rotate according to production needs, so as to realize high-precision control of the amount of liquid material sucked into the quantitative pumping barrel 6, ensure the high precision of the device, and thus make the device do not need to install some additional material measuring mechanisms, thereby achieving the purpose of reducing the working energy consumption of the filling machine, thereby reducing the use cost of the filling machine. The installation of the magnetic discharge flip plate 22 can make the device in the pumping process. Under the action of air pressure, the magnetic discharge flip plate 22 is in a closed state, ensuring that the liquid material can stably enter the quantitative pumping barrel 6. When the device is in the pumping state, the magnetic discharge flip plate 22 is in an open state, and at this time, the magnetic feed flip plate 21 is in a closed state under the action of the pressure of the liquid material.Ensure that liquid materials can be discharged from the device stably.

[0029] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A high-precision quantitative filling machine, comprising a conveying line support (1), characterized in that: A top bracket (5) is fixedly mounted on the upper end of the conveying line bracket (1) by screws, the interior of the upper end of the top bracket (5) is welded with a quantitative pumping cylinder (6), the upper end of the quantitative pumping cylinder (6) is welded with a support bracket (8), the upper end of the interior of the support bracket (8) is rotatably mounted with a driving screw (10) through a bearing, the lower end of the exterior of the support bracket (8) is fixedly mounted with a fixed circular plate (9), the interiors of the fixed circular plate (9) and the quantitative pumping cylinder (6) are both slidably mounted with a lifting connecting shaft (13) through a slot, and the lower end of the lifting connecting shaft (13) is fixedly mounted with a piston plate (18); A longitudinal movable circular plate (12) is arranged outside the driving screw (10), and the driving screw (10) and the longitudinal movable circular plate (12) are connected by a ball screw nut pair. The lower end of the longitudinal movable circular plate (12) is welded to the lifting connecting shaft (13). A liquid material storage box (14) is fixedly installed on the upper end of the top bracket (5). A material delivery pipe (20) is fixedly installed on both sides of the quantitative pumping cylinder (6). The material delivery pipe (20) penetrates into the interior of the quantitative pumping cylinder (6) and the liquid material storage box (14). A magnetic feed flip plate (21) is rotatably installed in the interior of the material delivery pipe (20) through a hinge. A filling pipe (15) is fixedly installed on both sides of the lower end surface of the quantitative pumping cylinder (6), and a magnetic discharge flip plate (22) is rotatably installed in the interior of the filling pipe (15) through a hinge.

2. A high-precision quantitative filling machine according to claim 1, characterized in that: Conveying rollers (2) are rotatably mounted on both sides of the conveying line bracket (1) via bearings, a material transfer belt (3) is provided outside the conveying roller (2), and a container bottle (4) is placed on the upper end of the material transfer belt (3).

3. The high-precision quantitative filling machine according to claim 1, characterized in that: Support legs (17) are installed on both sides of the lower end of the conveying line bracket (1), and the support legs (17) are welded to the conveying line bracket (1).

4. The high-precision quantitative filling machine according to claim 1, characterized in that: A feeding motor (16) is fixedly mounted on one side of the front end surface of the conveying line bracket (1) by means of screws, and the feeding motor (16) is connected to the conveying roller (2) via a coupling.

5. The high-precision quantitative filling machine according to claim 1, characterized in that: A driving motor (11) is fixedly mounted on the upper end of the support bracket (8), and the driving motor (11) is connected to the driving screw (10) via a coupling.

6. The high-precision quantitative filling machine according to claim 1, characterized in that: A silica gel pad (19) is installed at the lower end of the piston plate (18), and the silica gel pad (19) is fixedly connected to the piston plate (18).

7. The high-precision quantitative filling machine according to claim 1, characterized in that: Connecting injection pipes (7) are installed on both sides of the upper end surface of the liquid material storage box (14), and the connecting injection pipes (7) are welded to the liquid material storage box (14).

8. The high-precision quantitative filling machine according to claim 1, characterized in that: The lower end of the driving screw (10) is rotatably connected to the fixed circular plate (9) via a bearing, and three lifting connection shafts (13) are provided.

Citation Information

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