Lapping machine for producing degradable laminated composite cloth
By adding an electrostatic eliminator and humidification device to the net laying machine, and using an ultrasonic humidifier and spray tube to humidify the cotton net, the wrinkles and uneven problems caused by static electricity are solved, the uniformity and stability of the product are achieved, and the equipment operation is good.
Patent Information
- Application Number
- CN202422489625.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In the process of producing degradable membrane composite cloth, the existing grid laying machines have electrostatic problems, which leads to the easy wrinkles and unevenness when laying the cotton grid, affecting the uniformity and quality stability of the product.
The static eliminator and humidification device are added to the net laying machine, and the cotton mesh is humidified by using an ultrasonic humidifier and a spray tube. The spray holes are evenly distributed, and the spray tube is fixed above the traction roller group and the net outlet curtain. Automatic control is achieved through the humidity sensor and controller to ensure an appropriate humidity environment.
Effectively eliminate static electricity, increase friction, ensure that the cotton mesh is not prone to wrinkles when laying the net, the product end surface is flat, improve the overall uniformity and quality stability of the product, and the equipment operation continuity is good.
Smart Images
Figure CN223202034U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of production equipment for degradable coated composite cloths, in particular to a web laying machine for producing degradable coated composite cloths. Background Art
[0002] In recent years, with the continuous development of spunlace non-woven fabric technology, its quality has also been continuously improving. In order to meet the needs of downstream users, the industry has optimized and adjusted the raw materials and processes of spunlace non-woven fabrics to develop special spunlace non-woven fabrics that meet performance requirements and expand the application areas of spunlace non-woven fabrics.
[0003] Taking degradable laminated fabric as an example, it has broad application prospects and development potential in high-end gift packaging and decoration. Degradable laminated fabric uses a 100% degradable spunlace nonwoven fabric as its base, and then coats the base fabric with a double layer of film, preferably a biodegradable polymer material with excellent compatibility with the base material. From the selection of raw materials to the processing of the production process, degradable laminated fabric is environmentally friendly and recyclable, showing great application prospects.
[0004] In the preparation process of degradable coated composite fabric, the degradable spunlace non-woven fabric needs to be processed twice to form a composite coated fabric. Therefore, certain requirements are placed on the spunlace non-woven fabric. The surface of the spunlace non-woven fabric needs to be uniform and the weight fluctuation is small in order to meet the index requirements after coating.
[0005] In the preparation of spunlace nonwoven fabrics with degradable coated base fabrics, different degradable raw materials need to be used in combination, and generally some raw materials contain static electricity, which has a certain impact on the laying process in the production process. For example, with regard to the characteristics of the semi-intersecting line laying machine, when using different raw materials, due to the influence of static electricity and the mesh curtain, the laying machine is prone to wrinkles when laying the mesh, and the two ends are prone to unevenness, affecting the overall uniformity of the product. After research, it was found that eliminating static electricity and increasing friction can effectively improve this problem. In the prior art, there is a method of adding a humidifying mechanism to humidify the mesh mechanism to achieve the purpose of removing static electricity, but these modified laying machines always have problems when in use, such as inconvenient use, unreasonable structural settings leading to interference during equipment operation, unstable product quality after the laying machine has been running continuously for a certain period of time, or the humidifying mechanism is relatively complicated and inconvenient for operators to operate. Utility Model Content
[0006] The utility model provides a novel net laying machine for producing degradable coated composite fabrics, which improves the existing net laying machine and can effectively solve the problem of static electricity in the production of spunlace non-woven fabrics, thereby ensuring the quality of the products.
[0007] In order to achieve the above-mentioned purpose of the invention, the technical solution of the present utility model is as follows:
[0008] A web laying machine for producing degradable coated composite fabrics includes a first web laying roller group, a traction roller group I, a traction roller group II, a web curtain, and a humidifying device. The humidifying device includes a spray pipe and an ultrasonic humidifier. The spray pipe is connected to the ultrasonic humidifier through a pipeline. The spray pipe is provided with a plurality of spray holes. The water mist after being treated by the ultrasonic humidifier is sent out through the spray holes of the spray pipe.
[0009] An electrostatic eliminator is provided at the feeding end of the first laying roller group, and spray tubes are provided above the traction roller group I and the mesh curtain. The spray holes on the spray tubes face the traction roller group I or the mesh curtain. The cotton web is sent through the traction roller group I by the first laying roller group, and then sent to the mesh curtain under the stretching traction of the traction roller group I and the traction roller group II. After folding, it is sent out of the laying machine through the mesh curtain roller group.
[0010] Furthermore, the ultrasonic humidifier is connected to a water supply pipe, or the ultrasonic humidifier is provided with a water tank.
[0011] Furthermore, the ultrasonic humidifier includes a controller and a start-stop switch, and humidity sensors are provided at the traction roller group I and the mesh curtain outlet. The controller is respectively connected to the start-stop switch and the humidity sensor.
[0012] Furthermore, the spray pipe is fixed above the traction roller group I and the mesh curtain through a support frame.
[0013] Furthermore, the spray pipe is 10 to 50 cm away from the cotton web passing through the traction roller group I and the web curtain.
[0014] Furthermore, the spray holes are evenly distributed on the spray pipe, the diameter of the spray holes is 2-10 mm, and the distance between adjacent spray holes is 10-20 cm.
[0015] Furthermore, the spray pipe is a plastic pipe with a diameter of 150-300 mm.
[0016] Furthermore, the atomizing component of the ultrasonic humidifier adopts an integrated atomizing core with a sealed structure design, and the integrated atomizing core is provided with a water overflow protection mechanism.
[0017] Furthermore, the traction roller group I includes a first traction roller, a first traction roller group, a conveyor belt 1 and several guide rollers 1; the traction roller group II includes a second traction roller, a second traction roller group, a conveyor belt 2 and several guide rollers 2; the traction roller group I and the traction roller group II cooperate in reciprocating motion, and stretch, pull and fold the cotton web.
[0018] Furthermore, the static eliminator is an IZS40 / 41 / 42 series static eliminator.
[0019] Beneficial effects of the utility model:
[0020] 1. In the present invention, the web laying machine for producing degradable coated composite fabric is a further optimization of the traditional web laying machine. It can effectively solve the static electricity problem existing in production without affecting other functions of the web laying machine. At the same time, the modification of the original web laying machine is relatively small, which is convenient for popularization and use. The added mechanism structure also facilitates automatic operation and is easy to operate. In this new web laying machine, an electrostatic eliminator is provided at the feeding end of the first web laying roller group, which can perform the first static elimination treatment on the web entering the web laying machine from the carding machine, thereby minimizing the impact of static electricity on the web. At the same time, spray pipes are provided above the traction roller group I and above the web exit curtain, and a humidification device humidifies the cotton web passing through these two places, ensuring that the entire processing process is carried out in a more suitable humidity environment, further achieving the effect of eliminating static electricity and increasing friction, making the cotton web less likely to wrinkle during web laying, and the end surface of the cotton web smooth, and the overall uniformity of the treated product is good.
[0021] 2. In the present invention, the ultrasonic humidifier can be directly connected to the water supply pipe, or the ultrasonic humidifier can be provided with a water tank (the water tank can be further connected to the water supply pipe) to provide water for the humidifying device.
[0022] 3. In the present invention, the ultrasonic humidifier includes a controller and a start-stop switch. Humidity sensors are provided at the traction roller group I and the mesh curtain. The humidity at the location can be collected online through the humidity sensor. On the one hand, it can monitor whether the equipment is operating within the set humidity environment to ensure product quality; on the other hand, it can also be interlocked with the controller, start-stop switch and other components to achieve automatic operation.
[0023] Fourth, in the present invention, the spray pipe is fixed above the pull roller assembly I and the exit curtain via a support frame, preventing the spray pipe from interfering with other components of the web laying machine. It also effectively sprays water mist evenly onto the let-off web, ensuring that the mist evenly covers the web. Preferably, the spray pipe is 10-50 cm away from the web passing through the pull roller assembly I and the exit curtain for better humidification.
[0024] 5. In the present invention, the spray holes are evenly distributed on the spray tube. The diameter of the spray holes is 2-10 mm, and the distance between adjacent spray holes is preferably 10-20 cm to ensure uniform atomization. The spray tube is preferably a plastic pipe with a diameter of 150-300 mm.
[0025] 6. In the present invention, the atomizing component of the ultrasonic humidifier preferably adopts an integrated atomizing core with a sealed structural design, and the integrated atomizing core has a water overflow protection mechanism.
[0026] 7. The present invention provides a web laying machine with an optimal structure of traction roller group I and traction roller group II, wherein traction roller group I includes a first traction roller, a first traction roller group, a conveyor belt 1 and several guide rollers 1; traction roller group II includes a second traction roller, a second traction roller group, a conveyor belt 2 and several guide rollers 2; traction roller group I and traction roller group II cooperate with each other to move back and forth, and stretch and pull the cotton web to fold it, and the stretching and pulling effect of the cotton web is good. The product after laying is flat and uniform, the probability of wrinkles is extremely small, and the equipment can run continuously for a long time.
[0027] 8. In the present invention, the static eliminator is preferably an IZS40 / 41 / 42 series static eliminator. Tests have shown that this static eliminator is effective in removing static electricity from a cotton net when used in a web laying machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of the net laying machine of the utility model.
[0029] Figure 2 It is a structural schematic diagram of an implementation method of traction roller group I.
[0030] Figure 3 It is a structural schematic diagram of an implementation method of traction roller group II.
[0031] Figure 4 yes Figure 1 Schematic diagram of the structure of the mid-lapping machine in another state.
[0032] Figure 5 This is a partial schematic diagram of the exit of the net curtain.
[0033] Among them, 1. First spreading roller group; 2. Pulling roller group I; 3. Pulling roller group II; 4. Net curtain; 5. Humidification device; 6. Static eliminator; 7. Cotton net; 8. Net curtain roller group; 9. Humidity sensor; 10. Support frame; 21. First pulling roller; 22. First pulling roller group; 23. Conveyor belt 1; 24. Guide roller 1; 31. Second pulling roller; 32. Second pulling roller group; 33. Conveyor belt 2; 34. Guide roller; 51. Spray tube; 52. Ultrasonic humidifier; 53. Pipe I; 54. Spray hole; 55. Water supply pipe; 521. Controller; 522. Start-stop switch. DETAILED DESCRIPTION
[0034] The present invention will be further described in detail below with reference to the embodiments, but the embodiments of the present invention are not limited thereto.
[0035] Example 1
[0036] This embodiment is one of the basic implementation methods, which is a web laying machine for producing degradable coated composite cloth, belonging to the technical field of degradable coated composite cloth production equipment, including a first laying roller group 1, a traction roller group I2, a traction roller group II3, a web curtain 4 and a humidifying device 5, with reference to Figure 1-3 , 5. The humidifying device 5 includes a spray pipe 51 and an ultrasonic humidifier 52. The spray pipe 51 is connected to the ultrasonic humidifier 52 through a pipeline. A plurality of spray holes 54 are opened on the spray pipe 51. The water mist after the water is treated by the ultrasonic humidifier 52 is sent out through the spray holes 54 of the spray pipe 51; the feeding end of the first material laying roller group 1 is provided with an electrostatic eliminator 6, and the top of the traction roller group I2 and the mesh curtain 4 are both provided with a spray pipe 51. The spray holes 54 on the spray pipe 51 are facing the traction roller group I2 or the mesh curtain 4. The cotton web 7 is sent through the traction roller group I2 through the first material laying roller group 1, and then sent to the mesh curtain 4 under the stretching and traction of the traction roller group I2 and the traction roller group II3. After folding, it is sent out of the web laying machine through the mesh curtain roller group 8.
[0037] In this embodiment, the spray pipe 51 provided above the traction roller group I 2 has the same structure as the spray pipe 51 provided above the mesh curtain 4 . The spray pipes 51 at both locations can be connected to the ultrasonic humidifier 52 after being merged into the pipe I 53 through a pipe.
[0038] In this embodiment, reference Figure 1 The following describes a preferred embodiment of a pulling roller group I2 and a pulling roller group II3. The pulling roller group I2 includes a first pulling roller 21, a first pulling roller group 22, a conveyor belt 23, and several guide rollers 24; the pulling roller group II3 includes a second pulling roller 31, a second pulling roller group 32, a conveyor belt 33, and several guide rollers 34. The pulling roller group I2 and the pulling roller group II3 cooperate in a reciprocating motion to stretch and pull the cotton web 7 to fold. Figure 4 , Figure 4 The diagram shows another state where the traction roller group Ⅰ2 and the traction roller group Ⅱ3 of the web laying machine clamp the cotton web 7 (moving to Figure 1 left side).
[0039] In this embodiment, the static eliminator 6 is preferably an IZS40 / 41 / 42 series static eliminator.
[0040] Preferably, the atomizing component of the ultrasonic humidifier 52 adopts an integrated atomizing core with a sealed structure design, and the integrated atomizing core is provided with a water overflow protection mechanism.
[0041] Example 2
[0042] This embodiment is a further optimization of embodiment 1. The difference is that Figure 5The ultrasonic humidifier 52 is connected to the water supply pipe 55, and water is automatically supplied through the water supply pipe 55. In a specific implementation, a water tank can also be set in the ultrasonic humidifier 52, and the water supply pipe 55 can be connected through the water tank to supply clean water to the entire humidification system.
[0043] Example 3
[0044] Compared with Examples 1-2, this embodiment differs in that the ultrasonic humidifier 52 includes a controller 521 and a start-stop switch 522, humidity sensors 9 are provided at the traction roller group I2 and the net curtain 4, and the controller 521 is respectively controlled and connected to the start-stop switch 522 and the humidity sensor 9.
[0045] The humidity sensor 9 can detect the humidity at the traction roller group I2 and the mesh curtain 4 online and upload the collected signal to the controller 521. When the humidity is detected to be lower than the preset value, the controller 521 controls the start-stop switch 522 to automatically turn on, that is, the humidifying device 5 starts working and automatically sprays water mist on the cotton mesh 7 for humidification.
[0046] Of course, in the specific implementation, humidity sensors 9 can also be set at both the traction roller group Ⅰ2 and the mesh curtain 4. The spray pipes 51 at the traction roller group Ⅰ2 and the mesh curtain 4 can also be designed to be connected to the ultrasonic humidifier 52 through different pipes, and valves can be set on the corresponding pipes respectively. By controlling the opening and closing of the corresponding valves, the traction roller group Ⅰ2 and the mesh curtain 4 can be selectively humidified.
[0047] Example 4
[0048] The difference between this embodiment and embodiments 1-3 is that the spray pipe 51 is fixed above the traction roller group I2 and the mesh curtain 4 through the support frame 10. Figure 5 , to avoid affecting the normal operation of the web laying machine. In addition, the support frame 10 can be designed as a telescopic bracket, and the distance between the spray pipe 51 and the cotton net 7 can be adjusted according to demand.
[0049] Example 5
[0050] The difference between this embodiment and embodiments 1-4 is that the distance between the spray tube 51 and the cotton web 7 passing through the traction roller group I 2 and the net curtain 4 is preferably set to 10 to 50 cm.
[0051] Example 6
[0052] Compared with Examples 1-5, this embodiment differs in that the spray holes 54 are evenly distributed on the spray tube 51, the diameter of the spray holes 54 is 2-10 mm, and the distance between adjacent spray holes 54 is 10-20 cm, so the static electricity removal effect is better.
[0053] Example 7
[0054] The difference between this embodiment and embodiments 1-6 is that the spray pipe 51 is a plastic pipe with a diameter of 150-300 mm.
[0055] Example 8
[0056] To facilitate the public's understanding of the present technical solution, this embodiment takes a relatively preferred web laying machine for producing degradable laminated composite fabric as an example to further illustrate the present solution.
[0057] refer to Figure 1-5 The web laying machine includes a first material laying roller group 1, a traction roller group I2, a traction roller group II3, a mesh curtain 4 and a humidifying device 5. The humidifying device 5 includes a spray pipe 51 and an ultrasonic humidifier 52. The spray pipe 51 is connected to the ultrasonic humidifier 52 through a pipe I53. A plurality of spray holes 54 are opened on the spray pipe 51. The water mist after the water is treated by the ultrasonic humidifier 52 is sent out through the spray holes 54 of the spray pipe 51; an electrostatic eliminator 6 is provided at the feeding end of the first material laying roller group 1, and a spray pipe 51 is provided above the traction roller group I2 and the mesh curtain 4. The spray holes 54 on the spray pipe 51 are facing the traction roller group I2 or the mesh curtain 4. The cotton web 7 is sent through the traction roller group I2 through the first material laying roller group 1, and then sent to the mesh curtain 4 under the stretching and traction of the traction roller group I2 and the traction roller group II3. After folding, it is sent out of the web laying machine through the mesh curtain roller group 8. The static eliminator 6 uses the IZS40 / 41 / 42 series static eliminator.
[0058] In this embodiment, the ultrasonic humidifier 52 is connected to a water supply pipe 55 .
[0059] In this embodiment, the ultrasonic humidifier 52 includes a controller 521 and a start-stop switch 522. Humidity sensors 9 are provided at the traction roller group I2 and the net curtain 4. The controller 521 is respectively connected to the start-stop switch 522 and the humidity sensor 9.
[0060] In this embodiment, the humidity sensor 9 can detect the humidity at the traction roller group Ⅰ2 and the mesh curtain 4 online and upload the collected signal to the controller 521. When the humidity is monitored to be lower than 65% RH, the controller 521 controls the start-stop switch 522 of the ultrasonic humidifier 52 to automatically turn on, that is, the humidifying device 5 starts working and automatically sprays water mist on the cotton mesh 7 for humidification; when the temperature sensor 9 monitors that the humidity is ≥85% RH, the controller 521 controls the start-stop switch 522 of the ultrasonic humidifier 52 to automatically turn off and stop humidification.
[0061] In this embodiment, the spray pipe 51 is fixed above the traction roller group I 2 and the mesh curtain 4 through the support frame 10 .
[0062] In this embodiment, the distance between the spray pipe 51 and the cotton web 7 passing through the traction roller group I 2 and the net curtain 4 is 20 cm.
[0063] In this embodiment, the spray holes 54 are evenly distributed on the spray pipe 51 , the diameter of the spray holes 54 is 4 mm, and the distance between adjacent spray holes 54 is 20 cm.
[0064] In this embodiment, the spray pipe 51 is a plastic pipe with a diameter of 200 mm.
[0065] In this embodiment, the atomizing component of the ultrasonic humidifier 52 adopts an integrated atomizing core with a sealed structure design, and the integrated atomizing core is provided with a water overflow protection mechanism.
[0066] In this embodiment, the traction roller group I2 includes a first traction roller 21, a first traction roller group 22, a conveyor belt 23 and several guide rollers 24; the traction roller group II3 includes a second traction roller 31, a second traction roller group 32, a conveyor belt 33 and several guide rollers 34; the traction roller group I2 and the traction roller group II3 cooperate with each other to reciprocate and stretch, pull and fold the cotton web 7.
[0067] In this embodiment, three aspects of the original web laying machine were optimized to address the static electricity issue during spunlace nonwoven production. The resulting structure is rational and effective. This web laying machine produces minimal wrinkles during web laying, and the ends of the stacked web 7 are smooth, resulting in a uniform product.
Claims
1. A web laying machine for producing degradable laminated fabric, characterized by: The invention comprises a first spreading roller group (1), a traction roller group I (2), a traction roller group II (3), a mesh curtain (4) and a humidifying device (5), wherein the humidifying device (5) comprises a spray pipe (51) and an ultrasonic humidifier (52), wherein the spray pipe (51) is connected to the ultrasonic humidifier (52) through a pipeline, and a plurality of spray holes (54) are provided on the spray pipe (51), and water mist after being treated by the ultrasonic humidifier (52) is sent out through the spray holes (54) of the spray pipe (51); An electrostatic eliminator (6) is provided at the feeding end of the first spreading roller group (1), and a spray pipe (51) is provided above the traction roller group I (2) and the outlet curtain (4). The spray hole (54) on the spray pipe (51) faces the traction roller group I (2) or the outlet curtain (4). The cotton web (7) is sent through the first spreading roller group (1) to the traction roller group I (2), and then sent to the outlet curtain (4) under the stretching and traction of the traction roller group I (2) and the traction roller group II (3). After being folded, it is sent out of the laying machine through the outlet curtain roller group (8).
2. The web laying machine for producing degradable coated composite fabric according to claim 1, characterized in that: The ultrasonic humidifier (52) is connected to a water supply pipe (55), or the ultrasonic humidifier (52) is provided with a water tank.
3. The web laying machine for producing degradable coated composite fabric according to claim 1, characterized in that: The ultrasonic humidifier (52) includes a controller (521) and a start / stop switch (522). Humidity sensors (9) are provided at the traction roller group I (2) and the net curtain (4). The controller (521) is respectively connected to the start / stop switch (522) and the humidity sensor (9).
4. The web laying machine for producing a degradable coated composite fabric according to claim 1, characterized in that: The spray pipe (51) is fixed above the traction roller group I (2) and the mesh curtain (4) via a support frame (10).
5. The web laying machine for producing degradable coated composite fabric according to claim 4, characterized in that: The distance between the spray pipe (51) and the cotton web (7) passing through the traction roller group I (2) and the net curtain (4) is 10 to 50 cm.
6. The web laying machine for producing degradable coated composite fabric according to claim 1, characterized in that: The spray holes (54) are evenly distributed on the spray tube (51), the diameter of the spray holes (54) is 2-10 mm, and the distance between adjacent spray holes (54) is 10-20 cm.
7. The web laying machine for producing degradable coated composite fabric according to claim 1, characterized in that: The spray pipe (51) is a plastic pipe with a diameter of 150-300 mm.
8. The web laying machine for producing degradable coated composite fabric according to claim 1, characterized in that: The atomization component of the ultrasonic humidifier (52) adopts an integrated atomization core with a sealed structure design, and the integrated atomization core is provided with a water overflow protection mechanism.
9. The web laying machine for producing degradable coated composite fabric according to claim 1, characterized in that: The traction roller group I (2) includes a first traction roller (21), a first traction roller group (22), a conveyor belt (23) and a plurality of guide rollers (24); the traction roller group II (3) includes a second traction roller (31), a second traction roller group (32), a conveyor belt (33) and a plurality of guide rollers (34); the traction roller group I (2) and the traction roller group II (3) cooperate in a reciprocating motion, and stretch, traction and fold the cotton web (7).
10. The web laying machine for producing degradable coated composite fabric according to claim 1, characterized in that: The static eliminator (6) is an IZS40 / 41 / 42 series static eliminator.