Split mounting type highway toll station concrete panel

Through the assembly design and the application of steel structure connecting rods, the problem of long maintenance time when concrete panels at highway toll stations is damaged is solved, and rapid replacement and traffic impact are achieved.

CN223202157UActive Publication Date: 2025-08-08ZHEJIANG JINZHU TRANSPORTATION CONSTR
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Patent Information

Application Number
CN202422311555.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-08
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

When the concrete pavement of the existing highway toll station is damaged, the maintenance time will be long, which will affect traffic.

Method used

The assembly design is adopted, and the concrete prefabricated plate is fixed with the cast-in-place leveling layer by using steel structure connecting rods, and the locking nuts are used to achieve rapid disassembly and replacement, combining metal protective angles and limit rods to improve connection reliability.

Benefits of technology

It realizes rapid replacement of concrete panels, shortens maintenance time and reduces the impact on traffic.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an assembly type highway toll station concrete panel which comprises a cast-in-place leveling layer and a prefabricated layer which is assembled on the cast-in-place leveling layer and composed of concrete prefabricated slabs, a connecting rod is embedded in the cast-in-place leveling layer, the upper end of the connecting rod is detachably connected with the concrete prefabricated slab layer, the connecting rod is of a steel structure, and the upper end of the connecting rod is fixedly connected with the cast-in-place leveling layer. And the concrete precast slabs are fixed together with the cast-in-place leveling layer only through the connecting rods. The utility model aims to provide the assembled concrete panel for the highway toll station, which can shorten the maintenance time of the ground of the highway toll station, and solves the problem that the maintenance time is long as the inside of an existing high-speed highway needs to be re-cast when the inside of the existing high-speed highway is damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of highway construction, in particular to an assembled highway toll station concrete panel. Background Art

[0002] During highway construction, toll booths are often built at the entrances. Cement concrete pavements are often used for highway toll booths due to their high stiffness, strong load-spreading capacity, strong resistance to bending, tension, and wear, and excellent stability. However, vehicle braking and starting can impose dynamic loads on cement concrete pavements, potentially damaging them. Repairs to these damaged surfaces can hinder traffic flow. To minimize the impact of repairs on traffic, it's crucial to find ways to shorten repair times. Utility Model Content

[0003] The utility model aims to provide an assembled highway toll station concrete panel that can shorten the maintenance time of the highway toll station ground, solving the problem that when the existing highway road surface is damaged, the road surface needs to be chiseled off and cement concrete needs to be re-poured, resulting in a long maintenance time and hindering traffic travel.

[0004] To achieve the above objectives, the present invention utilizes the following technology: an assembled highway toll station concrete panel, characterized by comprising a cast-in-place leveling layer and a precast layer consisting of precast concrete panels assembled on the cast-in-place leveling layer. The cast-in-place leveling layer is pre-embedded with connecting rods, the upper ends of which are detachably connected to the precast concrete panels. The connecting rods are made of steel, and the precast concrete panels are secured to the cast-in-place leveling layer solely by the connecting rods. This technical solution allows the highway toll station concrete panel to be easily repaired by simply removing the precast concrete panels if they become damaged, facilitating maintenance.

[0005] Preferably, the precast concrete slab is provided with a connecting hole, the upper end of which is provided with a large-diameter section, forming a step between the large-diameter end and the connecting hole. The connecting rods are respectively inserted into the connecting holes, and the upper end of the connecting rods is provided with a threaded section, on which a locking nut is threadedly connected. The locking nut is located within the large-diameter section and presses against the step to secure the precast concrete slab to the cast-in-place leveling layer. During use, a locking nut machine secures the precast concrete slab to the cast-in-place leveling layer. By removing the locking nut, the precast concrete slab can be lifted and removed, making replacement convenient.

[0006] Preferably, a plug is removably connected to the upper end of the connecting through hole to protect the locking nut and prevent the locking nut from being damaged over time, which makes it difficult to remove.

[0007] Preferably, the precast concrete panel is rectangular, and triangular metal corner guards are cast on the four corners of the precast concrete panel to protect the corners of the precast concrete panel and prevent the precast concrete panel from being damaged and becoming incomplete and unusable.

[0008] Preferably, the metal protective corner is provided with connecting feet cast in the concrete precast slab, which can improve the connection reliability between the metal protective corner and the concrete precast slab.

[0009] Preferably, the connecting legs extend along the diagonal direction of the precast concrete slab, so that the metal protective corner is not easily dislodged when subjected to a force along the edge direction of the precast concrete slab.

[0010] Preferably, one corner of each of the four precast concrete panels is aligned together, and a hook hole is provided on the upper surface of the metal corner guard. The hook hole is an elongated hole, and the angle between the hook hole and two adjacent sides of the precast concrete panel is an acute angle. The adjacent metal corner guards of two adjacent precast concrete panels are connected together by a limit rod with both ends inserted into the hook hole. This allows the precast concrete panels to interact as a whole after being laid, thereby being securely fixed together and not easily moving.

[0011] Preferably, the limiting rod is provided with a hook head, the limiting rod is inserted into the hook hole through the hook head, and the hook head abuts against the end wall of the hook hole, so that the connection and positioning effect is more reliable and accurate.

[0012] Preferably, the hooking hole is perpendicular to the diagonal line of the precast concrete panel.

[0013] Preferably, a widened portion is provided in the middle of the hook hole, and concrete is poured into the hook hole to prevent the limiting rod from falling off.

[0014] Beneficial effect: When damaged, the surface layer can be replaced quickly and easily without the need to destroy the old one and then re-pour it, which shortens the maintenance time and reduces the impact on vehicle traffic. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of the present utility model;

[0016] Figure 2 for Figure 1 A partial enlarged schematic diagram of the position A with the limit rod removed;

[0017] Figure 3 for Figure 1 A local enlarged schematic diagram of the A;

[0018] Figure 4It is a cross-sectional schematic diagram of the utility model;

[0019] Figure 5 for Figure 4 A local enlarged schematic diagram of point B.

[0020] In the figure: cast-in-place leveling layer 1, precast concrete slab 2, connecting rod 3, connecting through hole 4, large diameter section 5, step 6, locking nut 7, plug 8, metal protective angle 9, connecting foot 10, hooking hole 11, limiting rod 12, hook head 13, widened part 14. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figures 1 to 5 A prefabricated concrete panel for a highway toll station includes a cast-in-place leveling layer 1 and a prefabricated layer consisting of a concrete precast panel 2 assembled on the cast-in-place leveling layer. The cast-in-place leveling layer is pre-buried with a connecting rod 3 whose upper end is detachably connected to the concrete precast panel layer. The connecting rod is a metal structure. The concrete precast panel is fixed to the cast-in-place leveling layer only by the connecting rod. A connecting through-hole 4 is provided on the concrete precast panel, and a large-diameter section 5 is provided at the upper end of the connecting through-hole. A step 6 is formed between the large-diameter end and the connecting through-hole. The connecting rods are passed through the connecting through-holes in a one-to-one correspondence. A threaded section is provided at the upper end of the connecting rod, and a locking nut 7 is threadedly connected to the threaded section. The locking nut is located in the large-diameter section. The locking nut is pressed on the step to fix the concrete precast panel to the cast-in-place leveling layer. When in use, the locking nut machine firmly fixes the concrete precast panel to the cast-in-place leveling layer. By removing the locking nut, the concrete precast panel can be lifted up for removal. It is convenient for replacement.

[0023] A plug 8 is removably connected to the upper end of the connecting hole. The precast concrete slab is rectangular, with triangular metal corner guards 9 cast at its four corners. These corner guards have connecting legs 10 cast into the slab. These legs extend diagonally along the slab. One corner of each of the four precast concrete slabs is aligned, and a long, narrow hooking hole 11 is provided on the upper surface of the metal corner guards. The hooking holes extend at an acute angle to two adjacent edges of the slab, specifically perpendicular to the slab's diagonal. The adjacent metal corner guards in two adjacent precast concrete slabs are connected by a stopper rod 12, whose ends are inserted into the hooking holes. The stopper rod has a hook head 13, which engages the hole and abuts against the end wall of the hole. A widened portion 14 is provided in the middle of the hole, and concrete is poured into the hole.

[0024] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An assembled highway toll station concrete panel, characterized in that: The prefabricated layer includes a cast-in-place leveling layer and prefabricated concrete panels assembled on the cast-in-place leveling layer. The cast-in-place leveling layer is pre-buried with a connecting rod whose upper end is detachably connected to the prefabricated concrete panel layer. The connecting rod is a steel structure. The prefabricated concrete panel is fixed to the cast-in-place leveling layer only by the connecting rod.

2. The assembled highway toll station concrete panel according to claim 1, characterized in that: The concrete precast slab is provided with a connecting through hole, the upper end of the connecting through hole is provided with a large diameter section, and a step is formed between the large diameter end and the connecting through hole. The connecting rods are passed through the connecting through holes in a one-to-one correspondence, and the upper end of the connecting rod is provided with a threaded section, and a locking nut is threadedly connected to the threaded section. The locking nut is located in the large diameter section, and the locking nut is pressed on the step to fix the concrete precast slab on the cast-in-place leveling layer.

3. The assembled highway toll station concrete panel according to claim 2, characterized in that: The upper end of the connecting through hole is connected with a plug in a removable manner.

4. The assembled highway toll station concrete panel according to claim 1, 2 or 3, characterized in that: The concrete precast panel is rectangular, and triangular metal protective corners are cast on the four corners of the concrete precast panel.

5. The assembled highway toll station concrete panel according to claim 4, characterized in that: The metal protective corner is provided with a connecting foot cast in the concrete precast slab.

6. The assembled highway toll station concrete panel according to claim 5, characterized in that: The connecting legs extend along the diagonal direction of the precast concrete panel.

7. The assembled highway toll station concrete panel according to claim 4, characterized in that: One corner of each of the four precast concrete panels is aligned together, and a hook hole is provided on the upper surface of the metal protective corner. The hook hole is a long hole, and the angle between the extension direction of the long hole and the two adjacent sides of the precast concrete panel is an acute angle. The adjacent metal protective corners in the two adjacent precast concrete panels are connected together by limiting rods with both ends inserted in the long holes.

8. The assembled highway toll station concrete panel according to claim 7, characterized in that: The limiting rod is provided with a hook head, and the limiting rod is inserted into the long hole through the hook head, and the hook head is in contact with the end wall of the hook hole.

9. The assembled highway toll station concrete panel according to claim 7, characterized in that: The hooking hole is perpendicular to the diagonal line of the precast concrete panel.

10. The assembled highway toll station concrete panel according to claim 7, characterized in that: A widened portion is provided in the middle of the hook hole, and concrete is poured into the hook hole.