Wall formwork for modular building
By adopting a steel cage structure in the modular building wall mold, the problem of difficulty in tying the steel cage on site is solved, and the integration and construction efficiency of the wall mold are improved.
Patent Information
- Application Number
- CN202421994589.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-16
AI Technical Summary
It is difficult to tie the shear walls of existing modular construction at the construction site to stressed steel bars, which have low integration, which affects construction efficiency.
The steel cage structure is adopted, and the steel cage is installed between the first formwork and the second formwork. One side of the steel cage is connected to the first formwork and the other side is connected to the second formwork to form a wall mold structure with high integration, reducing the need for on-site binding of the steel cage.
The integration of modular building wall molds has been improved, the on-site construction process has been reduced, the construction efficiency has been improved, and the construction progress has been accelerated.
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Figure CN223202712U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of assembled buildings, in particular to a modular building wall form. Background Art
[0002] Modular integrated construction involves breaking down individual buildings into modules based on spatial structure, apartment layout, and functional zoning. These modules are then prefabricated in a factory and transported to the construction site for installation. The resulting building entity meets safety, reliability, and relevant functional requirements. Compared to traditional construction methods, modular integrated construction offers advantages such as high efficiency, energy conservation, and environmental friendliness.
[0003] Chinese patent CN218933525U discloses a modular building wall formwork that requires no disassembly. The formwork includes a first formwork and a second formwork, with truss bars installed on the first formwork. This modular wall formwork does not integrate the shear wall reinforcement. Therefore, after the modules are installed at the construction site and before pouring the shear wall concrete, the shear wall reinforcement is tied on-site. However, the presence of the truss bars makes on-site reinforcement tying difficult.
[0004] Therefore, there is an urgent need for a wall formwork that can gather the shear wall stress reinforcement. Utility Model Content
[0005] (1) Technical issues to be resolved
[0006] In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides a modular building wall formwork and a construction method, which solves the technical problems in the prior art of low wall formwork integration and inconvenience in on-site tying of shear wall stress reinforcement bars.
[0007] (2) Technical solution
[0008] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0009] A modular building wall formwork, comprising:
[0010] A first template and a second template arranged in parallel and spaced apart;
[0011] A steel cage is installed in parallel between the first formwork and the second formwork, with one side of the steel cage connected to the first formwork and the other side connected to the second formwork;
[0012] The steel cage includes two edge members extending in a vertical direction. The two edge members are respectively installed at two ends of the second steel bars. The two edge members are both connected to a plurality of the second steel bars.
[0013] Preferably, the first formwork and the second formwork are both wall forms for pouring concrete.
[0014] Preferably, one of the first formwork and the second formwork is a wall formwork for pouring concrete, and the other is a detachable metal formwork.
[0015] Preferably, the edge member comprises a plurality of third steel bars arranged in a vertical direction and a plurality of annular stirrups arranged in a horizontal direction;
[0016] The plurality of third steel bars are arranged in a rectangular parallelepiped shape, and the plurality of stirrups are sleeved on the plurality of third steel bars arranged in the rectangular parallelepiped shape at intervals.
[0017] Preferably, the steel cage further comprises a plurality of first steel bars spaced apart in the vertical direction and a plurality of second steel bars spaced apart in the horizontal direction and parallel to the first formwork;
[0018] The plurality of first steel bars are arranged in two parallel and spaced rows, and the plurality of second steel bars are arranged in two parallel and spaced rows, the two second steel bar rows are respectively installed on opposite sides of the two first steel bar rows, and each second steel bar row includes a plurality of second steel bars arranged in parallel and spaced along a vertical direction;
[0019] The first steel bar is connected to the second steel bar.
[0020] Preferably, the steel cage further comprises a plurality of tie bars, the plurality of tie bars being arranged perpendicular to the first formwork and the second formwork, and the first steel bar, the second steel bar and the edge member are all connected to the tie bars;
[0021] The plurality of tie bars are arranged in a multi-layer tie bar layer along the vertical direction, and each tie bar layer includes a plurality of tie bars arranged at intervals along the horizontal direction.
[0022] Preferably, the tie bar is a first connecting rod, and a plurality of embedded anchor bars extending in a vertical direction are installed inside the wall formwork of the first formwork and the second formwork, and one end of the tie bar is connected to the embedded anchor bar.
[0023] Preferably, the tie rods include two second connecting rods that are parallel and spaced apart from each other, and a U-shaped connecting frame is connected to the same end of the two second connecting rods. The U-shaped connecting frame is arranged parallel to the first template.
[0024] (3) Beneficial effects
[0025] The beneficial effects of the utility model are:
[0026] The utility model increases the integration of the modular building wall formwork by installing the steel cage between the first formwork and the second formwork. When the modular building wall formwork is used to assemble house construction, there is no need to tie the steel cage on site, which solves the problem of difficult on-site tying of the steel cage, reduces on-site construction procedures, speeds up construction progress, and improves construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a cross-sectional view of the overall structure of the modular building wall formwork in Example 1 of the present utility model;
[0028] Figure 2 A structural diagram of a steel cage in the present utility model;
[0029] Figure 3 This is a structural diagram of the reinforcement in the present utility model;
[0030] Figure 4 This is another structural diagram of the tie rod in the present invention;
[0031] Figure 5 This is a cross-sectional view of the overall structure of the modular building wall formwork in Example 1 of the present utility model;
[0032] Figure 6 This is a cross-sectional view of the overall structure of the modular building wall formwork in Example 2 of the present utility model;
[0033] Figure 7 for Figure 6 An enlarged schematic diagram of point A in FIG.
[0034] Figure 8 This is a cross-sectional view of the overall structure of the modular building wall formwork in Example 2 of the present utility model.
[0035] [Description of Reference Numerals]
[0036] 1: First formwork; 2: Second formwork; 5: Second reinforcement; 6: First reinforcement; 7: Embedded anchor bar; 8: Tensioning device; 9: First structural reinforcement; 10: Structural stirrups; 111: Stirrups; 112: Third reinforcement; 12: Tension bar; 121: Second connecting rod; 122: U-shaped connecting frame. DETAILED DESCRIPTION
[0037] In order to better explain the present invention and facilitate understanding, the present invention will be described in detail below with reference to the accompanying drawings and through specific implementation methods. Figure 2 For reference, the axial direction of the first steel bar 6 is defined as the "vertical direction", the axial direction of the tensioning device 8 is defined as the "left-right direction", and the axial direction of the second steel bar 5 is defined as the "front-back direction".
[0038] Example 1
[0039] like Figures 1 to 4 As shown, a modular building wall formwork is shown. In this embodiment, the cross-section of the modular building wall formwork is rectangular, meaning that the modular building wall formwork has no corners. The modular building wall formwork comprises a first formwork 1 and a second formwork 2, arranged in parallel and spaced relation, and a reinforcement cage. Installed between the first and second formworks 1 and 2, the reinforcement cage extends parallel to the first formwork 1, with one side connected to the first formwork 1 and the other to the second formwork 2. The reinforcement cage includes two vertically extending edge members, each mounted at either end of a second reinforcement 5. Both edge members are connected to a plurality of second reinforcements 5.
[0040] The utility model increases the integration of the modular building wall formwork by installing the steel cage between the first formwork 1 and the second formwork 2. When the modular building wall formwork is used to assemble house construction, there is no need to tie the steel cage on site, which solves the problem of difficult on-site tying of the steel cage, reduces on-site construction procedures, speeds up construction progress, and improves construction efficiency.
[0041] The first formwork 1 and the second formwork 2 may be configured such that one is a wall formwork for concrete pouring 3 and the other is a metal formwork, such as an aluminum formwork or a steel formwork. Alternatively, both the first formwork 1 and the second formwork 2 may be wall forms for concrete pouring. In this embodiment, the example of both the first formwork 1 and the second formwork 2 being wall forms for concrete pouring is used.
[0042] In this embodiment, one of the first and second formworks 1 and 2 serves as an exterior wall, and the other serves as an interior wall. If one of the first and second formworks 1 and 2 is a metal formwork, the metal formwork serves as the exterior wall. If both the first and second formworks 1 and 2 are concrete wall forms, either one can serve as the exterior wall. Insulation, exterior wall decoration, wooden wall panels, etc. can be installed on the exterior side of the exterior wall (the side of the exterior wall away from the steel cage is defined as the exterior side). These insulation, exterior wall decoration, wooden wall panels, etc. can be prefabricated directly on the exterior side of the exterior wall as needed, eliminating the need for on-site processing or decoration of the exterior wall during construction. This reduces on-site construction workload and increases production speed. Both the first and second formworks 1 and 2 are prefabricated modules constructed from steel bars and concrete. Specifically, both the first and second formworks 1 and 2 are constructed using ECC (fiber cement composite) concrete with a thickness of 15 mm to 30 mm. Due to the high strength and toughness of ECC concrete, wall forms of the same thickness are stronger than those constructed from conventional concrete. That is to say, in this application, the wall formwork cast using ECC concrete has a smaller thickness than the wall formwork cast using ordinary concrete while maintaining the same strength.
[0043] like Figure 2As shown, the edge member further includes a plurality of third steel bars 112 arranged in a vertical direction and a plurality of stirrups 111 arranged in a horizontal direction. The plurality of third steel bars 112 are arranged in a rectangular parallelepiped shape. The plurality of stirrups 111 are spaced apart and sleeved on the plurality of third steel bars 112 arranged in the rectangular parallelepiped shape. The stirrups 111 are rectangular rings and are welded to the plurality of third steel bars 112. Specifically, the plurality of third steel bars 112 are divided into two columns of third steel bars, and the two columns of third steel bars are arranged in a one-to-one correspondence with the two columns of first steel bars.
[0044] like Figures 1 to 3 As shown, the steel cage includes a plurality of first steel bars 6 spaced apart in a vertical direction, a plurality of tie bars 12, and a plurality of second steel bars 5 spaced apart and arranged parallel to the first formwork 1. The plurality of first steel bars 6 are arranged in two parallel and spaced rows, and the plurality of second steel bars 5 are arranged in two parallel and spaced rows. The two second steel bar rows are installed on opposite sides of the two first steel bar rows. Each second steel bar row includes a plurality of second steel bars 5 spaced apart in a vertical direction. The first steel bars 6 are connected to the second steel bars 5. The first steel bars 6, the second steel bars 5, and the edge members are all connected to the tie bars 12. The plurality of tie bars 12 are arranged in multiple layers in a vertical direction, each layer including multiple tie bars 12. Specifically, the tie bars 12 are arranged in a left-right direction and are welded to the first steel bars 6, the second steel bars 5, and the edge members. One end of the tie bar 12 is connected to the first formwork 1, and the other end is connected to the second formwork 2.
[0045] The tie rod 12 can be a first connecting rod of a straight structure, and the two ends of the first connecting rod are respectively embedded in the first template 1 and the second template 2. It can also be, for example Figure 6 As shown, the tie rod 12 includes two parallel second connecting rods 121 spaced apart in an upper and lower arrangement. A U-shaped connecting frame 122 is perpendicularly connected to the same end of the two second connecting rods 121. The U-shaped connecting frame 122 is arranged parallel to the first template 1. In this embodiment, there are two U-shaped connecting frames 122, which are respectively mounted at both ends of the first connecting rod and embedded in the first template 1 and the second template 2.
[0046] like Figures 1 to 3 As shown, when the tie bar 12 is the first connecting rod, multiple pre-embedded anchor bars 7 extending in the vertical direction are installed in both the first formwork 1 and the second formwork 2. The multiple pre-embedded anchor bars 7 are arranged at intervals in the front-to-back direction, and the multiple pre-embedded anchor bars 7 are arranged one-to-one with the multiple tie bars 12 in each tie bar layer. One end of the tie bar 12 is connected to the pre-embedded anchor bar 7 in the first formwork 1, and the other end of the tie bar 12 is connected to the pre-embedded anchor bar 7 in the second formwork 2.
[0047] When the tie rod 12 includes two second connecting rods 121 and a U-shaped connecting frame 122, the embedded anchor bar 7 is not installed in the template where the U-shaped connecting frame 122 is located, and the embedded anchor bar 7 is provided in the other template, and the second connecting rod 121 is connected to the corresponding embedded anchor bar 7.
[0048] Example 2
[0049] Unlike Example 1, in this embodiment, one of the first formwork 1 and the second formwork 2 is a concrete wall formwork, and the other is a metal formwork, wherein the metal formwork can be an aluminum formwork or a steel formwork. Furthermore, in this embodiment, the first formwork 1 is a concrete wall formwork, and the second formwork 2 is a metal formwork.
[0050] The modular building wall formwork also includes multiple tensioning devices 8, which are used to connect the first formwork 1 and the second formwork 2. The tensioning devices 8 are arranged perpendicular to the extension direction of the first formwork 1. One end of the tensioning device 8 is connected to the first formwork 1, and the other end is connected to the second formwork 2. The tensioning devices 8 are connected to the steel cage. Specifically, the steel cage is used to resist shear forces and increase the integration of the modular building wall formwork. The axial direction of the tensioning device 8 extends in the left-right direction, and the first wall 1 and the second wall 2 both extend in the front-to-back direction. One end of the tensioning device 8 is connected to the corresponding embedded anchor bar 7, and the other end of the tensioning device 8 is detachably connected to the metal formwork.
[0051] Specifically, in this embodiment, one end of the pulling device 8 is embedded in the first template 1, and the other end is detachably connected to the second template 2. Furthermore, the pulling device 8 includes a first pair of pull rods, a first nut, and a second pair of pull rods. One end of the first pair of pull rods is embedded in the first template 1, and the other end is threadedly connected to the first nut. The first nut is placed in the second template 2 away from the end of the first pair of pull rods. One end of the second pair of pull rods is fixedly connected to a connector, and the other end passes through the second template 2 and is threadedly connected to the first nut. The first pair of pull rods and the second pair of pull rods are connected by the first nut, and the connector is placed on the outside of the second template 2. The pulling device 8 connects the first template 1 and the second template 2.
[0052] like Figure 1 As shown, the embedded anchor bars 7 and the steel cage are welded to the tensioning devices 8. The plurality of tensioning devices 8 are divided into a plurality of tensioning layers spaced apart in the vertical direction; each tensioning layer includes a plurality of tensioning devices 8 spaced apart in the horizontal direction.
[0053] In this embodiment, when the tie rod 12 includes two second connecting rods and a U-shaped connecting frame, there is only one U-shaped connecting frame, and the U-shaped connecting frame is embedded in the template of the concrete wall template.
[0054] like Figure 4As shown, when using the present invention, both ends of the modular building wall formwork are connected to the concrete structural column to secure the modular building wall formwork, and then concrete is poured into the modular building wall formwork. The concrete structural column is provided with a plurality of first structural bars 9 extending vertically and a plurality of structural stirrups 10 arranged horizontally. The plurality of first structural bars 9 are arranged in a rectangular parallelepiped structure, and the plurality of structural stirrups 10 are sleeved on the plurality of first structural bars 9. The first structural bars 9 and the plurality of structural stirrups 10 increase the strength of the concrete structural column.
[0055] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0056] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0057] In the present invention, unless otherwise expressly specified or limited, when a first feature is “above” or “below” a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above,” “above,” or “above” a second feature, it may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is “below,” “below,” or “below” a second feature, it may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0058] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0059] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A modular building wall form, characterized in that: include: A first template (1) and a second template (2) are arranged in parallel and spaced apart; A steel cage is installed in parallel between the first formwork (1) and the second formwork (2), one side of the steel cage being connected to the first formwork (1) and the other side being connected to the second formwork (2); The steel cage comprises two edge members extending in a vertical direction, the two edge members are respectively installed at two ends of the second steel bars (5), and the two edge members are both connected to a plurality of the second steel bars (5).
2. The modular building wall formwork according to claim 1, wherein: The first formwork (1) and the second formwork (2) are both wall formworks for pouring concrete.
3. The modular building wall formwork according to claim 1, wherein: One of the first formwork (1) and the second formwork (2) is a wall formwork for pouring concrete, and the other is a detachable metal formwork.
4. The modular building wall formwork according to claim 2 or 3, wherein: The edge member comprises a plurality of third steel bars (112) arranged in a vertical direction and a plurality of annular stirrups (111) arranged in a horizontal direction; The plurality of third steel bars (112) are arranged in a rectangular parallelepiped shape, and the plurality of stirrups (111) are sleeved on the plurality of third steel bars (112) arranged in the rectangular parallelepiped shape at intervals.
5. The modular building wall formwork according to claim 4, wherein: The steel cage further comprises a plurality of first steel bars (6) arranged at intervals in the vertical direction and a plurality of second steel bars (5) arranged at intervals in the horizontal direction and parallel to the first template (1); The plurality of first steel bars (6) are arranged in two parallel and spaced rows of first steel bars, and the plurality of second steel bars (5) are arranged in two parallel and spaced rows of second steel bars, the two rows of second steel bars are respectively installed on opposite sides of the two rows of first steel bars, and each row of the second steel bars includes a plurality of second steel bars (5) arranged in parallel and spaced along a vertical direction; The first steel bar (6) is connected to the second steel bar (5).
6. The modular building wall formwork according to claim 5, wherein: The steel cage further comprises a plurality of tie bars (12), the plurality of tie bars (12) being arranged perpendicular to the first formwork (1) and the second formwork (2), the first steel bar (6), the second steel bar (5) and the edge member being connected to the tie bars (12); The plurality of tie bars (12) are arranged in a multi-layer tie bar layer arranged in a vertical direction, and each tie bar layer includes a plurality of tie bars (12) arranged at intervals in a horizontal direction.
7. The modular building wall formwork according to claim 6, wherein: The tie bar (12) is a first connecting rod, and a plurality of pre-buried anchor bars (7) extending in a vertical direction are installed inside the wall formwork of the first formwork (1) and the second formwork (2), and one end of the tie bar (12) is connected to the pre-buried anchor bar (7).
8. The modular building wall formwork according to claim 6, wherein: The tie bars (12) include two second connecting rods that are parallel and spaced apart from each other, and a U-shaped connecting frame is connected to the same end of the two second connecting rods. The U-shaped connecting frame is arranged parallel to the first template (1).
Citation Information
Patent Citations
Disassembly-free concrete module wall formwork
CN218933525U