Adhesive tape joint pressurizing pipeline and adhesive tape joint pressurizing device

Through the design of fire water pipes and pressure regulating components, combined with electric pressurization pumps and manual pressurization pumps, the problem of unstable pressurization of tape joints is solved, ensuring the stability and pressure uniformity of the hydraulic plate, and improving the quality of the vulcanized joints.

CN223204140UActive Publication Date: 2025-08-08SUNCUN COAL MINE OF XINWEN MINING GRP CO LTD
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Patent Information

Application Number
CN202422605975.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-08
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

In the prior art, the pressure-pressure process of the tape joint is prone to failure, resulting in unstable pressurization, and unstable fixation of the hydraulic plate, which affects the quality of the vulcanized joint.

Method used

Fire water pipes and pressure regulating components are adopted to ensure stable pressurization through fire water pressure, combined with electric pressurization pumps, manual pressurization pumps and manual valves; the hydraulic plate is designed as a base and upper cover structure, and the water pressure bag is set to stable between them to ensure uniform pressure application.

Benefits of technology

The stability and uniformity of the tape joint pressing are achieved, and the quality of the vulcanized joint is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber belt joints of mine belt conveyors, and particularly discloses a rubber belt joint pressurizing pipeline and a rubber belt joint pressurizing device.The rubber belt joint pressurizing pipeline comprises a plurality of water adding pipes, the water adding pipes are connected to a main pipeline in the radial direction, and the main pipeline is connected with two pressurizing pipelines; the two pressurizing pipelines are arranged at intervals and are parallel to each other, the two pressurizing pipelines are respectively connected with an electric pressurizing pump and a manual pressurizing pump, and the main pipeline is also connected with a fire-fighting water pipeline; manual valves are arranged on the two pressurizing pipelines and the fire-fighting water pipeline; and the other end of the main pipeline is connected with a pressure regulating assembly. Compared with the prior art, fire fighting water can be used for pressurization, and pressurization stability is guaranteed. The rubber belt joint pressurizing device uses the rubber belt joint pressurizing pipeline, and through reasonable arrangement of the water pressure plate, it is guaranteed that the water pressure bag is stably arranged between the upper cover and the base, pressure of the water pressure bag is evenly applied, and the quality of a vulcanized joint is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of belt joints for mine belt conveyors, and particularly discloses a belt joint pressurizing pipeline and a belt joint pressurizing device. Background Art

[0002] Coal mine production systems primarily utilize belt conveyors for long-distance material transportation, effectively improving production and transportation efficiency. Mining belt conveyors, in particular, undergo a series of processes: belt frame installation, belt laying, and belt vulcanization. The quality of mining belt vulcanization joints directly impacts the overall quality of the production and transportation system, playing a crucial role in ensuring efficient operation of the raw coal conveying system.

[0003] The strength of the belt conveyor belt joint is determined by the quality of the vulcanization at the joint, that is, the adhesion at the joint must reach 80% to 90% of the breaking force to meet the requirements, so the quality of the joint vulcanization is crucial. The joint connection between each adjacent group of heating plates also has a significant impact on the quality of the vulcanized joint. In addition, if the iron block is placed at an incorrect angle or is not firmly fixed, the vulcanized belt joint is prone to burrs, which has a greater impact on the quality of the vulcanized joint. To solve the above problems, the patent with announcement number CN217752309U discloses a vulcanization molding mold for a strong belt joint for mining, including a lower mold and an upper mold, two side plates are provided on both sides of the upper surface of the lower mold, the two side plates are an integral structure with the lower mold, and a groove is formed between the two side plates. The lower surface of the upper mold is provided with a convex plate that engages with the groove, and the lower mold is provided with a quick fixing structure on both sides. The quick fixing structure includes a protrusion, a vertical rod, a top plate and a screw.

[0004] The above solution, suitable for hydraulic pressurization devices, requires an additional hydraulic circulation system, which is relatively costly. Prior art uses water as the pressurizing medium to apply pressure to the hydraulic platen, which in turn applies pressure to the joint. In practice, two conventional pressurization methods are commonly used: electric and manual pumps. These methods carry the risk of unstable pressurization due to failure during the pressurization process. Furthermore, the unstable fixation of the hydraulic bag within the existing hydraulic platen can easily lead to uneven pressure application from the hydraulic platen to the center platen, compromising the quality of the vulcanized joint. Utility Model Content

[0005] In response to the above-mentioned shortcomings of the prior art, the utility model provides a tape joint pressurizing pipeline and a tape joint pressurizing device to solve the hidden danger of unstable pressurization caused by failure in the pressurization process; furthermore, the water pressure bag in the existing water pressure plate is not fixed stably, which easily leads to uneven pressurization of the water pressure plate on the middle pressure plate, affecting the quality of the vulcanized joint.

[0006] In order to achieve the above purpose, the technical solution of the utility model is:

[0007] A tape joint pressurized pipeline includes several water supply pipes radially connected to a main pipeline. The main pipeline is connected to two pressurized pipelines, which are spaced apart and parallel to each other. The two pressurized pipelines are connected to an electric pressurized pump and a manual pressurized pump, respectively. The main pipeline is also connected to a fire water pipeline. Both the pressurized pipelines and the fire water pipeline are equipped with manual valves. One end of the main pipeline is closed, and the other end is connected to a pressure regulating assembly. The fire water pipeline arrangement enables pressurization using fire water to ensure stable pressure. The pressure regulating assembly allows timely adjustment of the pressure in the main pipeline, further ensuring stable pressure.

[0008] Preferably, the pressure regulating assembly includes a manual pressure reducing valve and a pressure gauge, which facilitates timely monitoring of the main line pressure and adjustment of the manual pressure reducing valve to ensure stable pressurization.

[0009] Preferably, both the pressurized pipes and the fire water pipe are equipped with a one-way valve between the manual valve and the main pipe. This valve reduces the impact of other branch pipes on the water pressure in the main pipe when using the electric booster pump, manual booster pump, and fire water for pressurization, ensuring stable pressurization.

[0010] A tape joint pressurizing device comprises several tape joint pressurizing dies. Each pressurizing die comprises an upper and lower pressurizing plate connected by a screw. The screws are threaded at both ends and have a smooth rod in the middle. A middle pressurizing plate is slidably mounted in the middle of the screws. A water pressure plate is positioned between the middle and upper pressurizing plates. A water pressure bag is located within the water pressure plate. The water inlet of the water pressure bag is connected to the water supply pipe of the tape joint pressurizing pipeline. This tape joint pressurizing pipeline ensures stable pressurization of the water pressure plate and the quality of the vulcanized joint.

[0011] Preferably, a plurality of sleeve rods are provided at the edge of the upper pressure plate, and sleeves are provided on the upper surface of the intermediate pressure plate to cooperate with the sleeve rods, so as to ensure the stability of the movement of the intermediate pressure plate and the stability of the pressurization.

[0012] Preferably, the hydraulic plate comprises a base and an upper cover; the outer peripheral wall of the upper cover is provided with an annular platform that mates with the base; the annular platform is buckled onto the outside of the base; both the base and the upper cover are provided with grooves; a hydraulic bag is placed in the groove; and the water inlet of the hydraulic bag is provided through the outer wall of the upper cover. This ensures that the hydraulic bag is stably positioned between the upper cover and the base, that the pressure of the hydraulic bag is evenly applied, and that the quality of the vulcanized joint is guaranteed.

[0013] Preferably, a plurality of guide rods are provided on the upper end surface of the base, and a plurality of recesses are provided on the bottom surface of the upper cover to match the guide rods, thereby ensuring the stability of the upper cover in moving on the base.

[0014] The beneficial effects of the utility model are:

[0015] 1. By setting up the fire water pipeline, the fire water can be used to pressurize the water pressure plate to ensure the stability of the pressurization. By setting up the pressure regulating component, the pressure in the main pipeline can be adjusted in time to further ensure the stability of the pressurization.

[0016] 2. Through the reasonable setting of the water pressure plate, the stability of the water pressure bag between the upper cover and the base is ensured, the pressure of the water pressure bag is evenly applied, and the quality of the vulcanized joint is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0018] Figure 1 This is a schematic structural diagram of Example 1 of the present utility model;

[0019] Figure 2 This is a schematic structural diagram of a tape joint pressurizing die according to Example 2 of the present utility model;

[0020] Figure 3 Schematic diagram of the explosion structure of the hydraulic plate of the tape joint pressurizing mold of Example 2 of the present utility model Figure 1 ;

[0021] Figure 4 Schematic diagram of the explosion structure of the hydraulic plate of the tape joint pressurizing mold of Example 2 of the present utility model Figure 2 ;

[0022] Description of reference numerals:

[0023] 1-water supply pipe, 2-main line, 3-pressurization line, 4-fire water line, 5-manual valve, 6-pressure gauge, 7-check valve, 8-screw, 9-upper pressure plate, 10-lower pressure plate, 11-intermediate pressure plate, 12-water pressure plate, 13-water pressure bag, 14-manual pressure reducing valve, 15-pump, 16-motor, 17-manual pressure pump;

[0024] 901-rod; 1101-tube; 1201-base, 1202-upper cover, 1203-annular platform, 1204-guide rod, 1205-gap groove; 1301-water inlet. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the following will be combined with the drawings of the embodiments of the present invention to clearly and completely describe the technical solutions of the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0026] Example 1

[0027] like Figure 1 As shown, a tape joint pressurized pipeline includes four water supply pipes 1, and the four water supply pipes 1 are radially connected to the main pipeline 2. The main pipeline 2 is connected to two pressurized pipelines 3, and the two pressurized pipelines 3 are arranged at intervals and parallel to each other. The two pressurized pipelines 3 are respectively connected to an electric pressurized pump and a manual pressurized pump 17. The electric pressurized pump includes a pump 15 and a motor 16. The main pipeline 2 is also connected to a fire water pipeline 4; the two pressurized pipelines 3 and the fire water pipeline 4 are both provided with a manual valve 5; one end of the main pipeline 2 is closed, and the other end is connected to a pressure regulating component. By setting the fire water pipeline 4, fire water can be used for pressurization to ensure stable pressurization. By setting the pressure regulating component, the pressure in the main pipeline 2 can be adjusted in time to further ensure stable pressurization. The pressure regulating component includes a manual pressure reducing valve 14 and a pressure gauge 6, which is convenient for timely monitoring the pressure of the main pipeline 2 and adjusting the manual pressure reducing valve 14 to ensure stable pressurization. Both pressurized pipes 3 and the fire water pipe 4 are equipped with check valves 7, which are located between the manual valve 5 and the main pipe 2. The check valves reduce the impact of other branch pipes on the water pressure in the main pipe when the electric booster pump, manual booster pump, and fire water are used independently for pressurization, ensuring stable pressure.

[0028] Example 2

[0029] like Figure 2-4 As shown, a tape joint pressurizing device utilizes the tape joint pressurizing pipeline of Example 1, comprising four tape joint pressurizing molds. Each tape joint pressurizing mold comprises an upper pressure plate 9 and a lower pressure plate 10 connected by a screw 8. The screw 8 has threads at both ends and a plain rod in the middle. An intermediate pressure plate 11 is slidably mounted in the middle of the screw 8. A water pressure plate 12 is positioned between the intermediate pressure plate 11 and the upper pressure plate 9. A water pressure bag 13 is positioned within the water pressure plate 12. The water inlet of the water pressure bag 13 is connected to the water supply pipe 1 of the tape joint pressurizing pipeline. This tape joint pressurizing pipeline ensures stable pressurization by the water pressure plate 12, thereby guaranteeing the quality of the vulcanized joint.

[0030] In the above arrangement, a plurality of sleeve rods 901 are provided at the edge of the upper pressure plate 9; sleeves 1101 are provided on the upper surface of the intermediate pressure plate 11 to cooperate with the sleeve rods 901, and the sleeves 1101 are respectively plugged into the corresponding sleeve rods 901 to ensure the stable movement of the intermediate pressure plate 11 and the stable pressurization.

[0031] The hydraulic plate 12 comprises a base 1201 and a cover 1202. The outer wall of the cover 1202 is fitted with an annular platform 1203 that mates with the base 1201. The platform 1203 snaps onto the outside of the base 1201. Both the base 1201 and the cover 1202 are provided with grooves, within which a hydraulic bag 13 is placed. The water inlet 1301 of the hydraulic bag 13 extends through the outer wall of the cover 1202. This ensures the hydraulic bag 13 is stably positioned between the cover 1202 and the base 1201, ensuring uniform pressure application and ensuring the quality of the vulcanized joint. The upper surface of the base 1201 is provided with several guide rods 1204. The bottom surface of the cover 1202 is provided with clearance grooves 1205 that mate with the guide rods 1204. This ensures the stable movement of the cover 1202 on the base 1201.

[0032] Although the present invention has been described in detail with reference to the accompanying drawings and in conjunction with preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, persons of ordinary skill in the art may make various equivalent modifications or substitutions to the embodiments of the present invention, and such modifications or substitutions shall be within the scope of the present invention. Any changes or substitutions that can be easily conceived by persons skilled in the art within the technical scope disclosed in the present invention shall be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope of protection of the claims.

Claims

1. A tape joint pressurized pipeline, comprising a plurality of water supply pipes (1), wherein the plurality of water supply pipes (1) are radially connected to a main pipeline (2), and the main pipeline (2) is connected to two pressurized pipelines (3), the two pressurized pipelines (3) are spaced apart and parallel to each other, and the two pressurized pipelines (3) are respectively connected to an electric pressurized pump and a manual pressurized pump, characterized in that: The main line (2) is also connected to a fire water line (4); manual valves (5) are provided on the two pressurized lines (3) and the fire water line (4); one end of the main line (2) is closed, and the other end is connected to a pressure regulating assembly.

2. The tape joint pressurized pipeline according to claim 1, characterized in that: The pressure regulating assembly includes a manual pressure reducing valve (14) and a pressure gauge (6).

3. The tape joint pressurized pipeline according to claim 2, characterized in that: Both the two pressurized pipelines (3) and the fire water pipeline (4) are provided with a one-way valve (7); the one-way valve (7) is provided between the manual valve (5) and the main pipeline (2).

4. A tape joint pressurizing device, characterized in that: A tape joint pressurizing pipeline according to any one of claims 1 to 3 is used; it comprises a plurality of tape joint pressurizing molds; each tape joint pressurizing mold comprises an upper pressure plate (9) and a lower pressure plate (10) connected by a screw (8); threads are provided at both ends of the screw (8), and a plain rod is provided in the middle; an intermediate pressure plate (11) is provided in the middle of the screw (8) for sliding; a water pressure plate (12) is placed between the intermediate pressure plate (11) and the upper pressure plate (9); a water pressure bag (13) is provided in the water pressure plate (12); and the water inlet of the water pressure bag (13) is connected to the water supply pipe (1).

5. The tape joint pressurizing device according to claim 4, characterized in that: A plurality of sleeve rods (901) are provided at the edge of the upper pressure plate (9); and a sleeve (1101) is provided on the upper surface of the middle pressure plate (11) in coordination with the sleeve rods (901).

6. The tape joint pressurizing device according to claim 4, characterized in that: The water pressure plate (12) comprises a base (1201) and an upper cover (1202); an annular platform (1203) is provided on the outer peripheral wall of the upper cover (1202) in coordination with the base (1201); the annular platform (1203) is buckled onto the outside of the base (1201); both the base (1201) and the upper cover (1202) are provided with grooves; a water pressure bag (13) is placed in the groove; and a water inlet (1301) of the water pressure bag (13) is provided through the outer wall of the upper cover (1202).

7. The tape joint pressurizing device according to claim 6, characterized in that: A plurality of guide rods (1204) are provided on the upper end surface of the base (1201); and a clearance groove (1205) is provided on the bottom surface of the upper cover (1202) to cooperate with the guide rods (1204).