Brake disc dynamic balance detection clamp

By designing a brake disc balance detection fixture, the replacement ring sleeve and telescopic cylinder are used to achieve rapid fixation of brake discs of different sizes, which solves the problem of fixture replacement in the prior art, improves detection efficiency and reduces costs.

CN223205048UActive Publication Date: 2025-08-08LONGKOU XINSHENG MASCH PARTS CO LTD
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Patent Information

Application Number
CN202422579803.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-08
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

During the manufacturing process, existing brake discs are unbalanced due to uneven materials, and different types of fixtures need to be replaced for dynamic balance inspection, which leads to troublesome operation and waste of resources.

Method used

A brake disc dynamic balance detection clamp is designed to quickly fix brake discs of different sizes through replaceable ring sleeves and telescopic cylinders, and stabilize them with fixing bolts and limit ports, and conduct inspections in combination with dynamic balance testing system.

Benefits of technology

It realizes rapid replacement and fixation of brake discs of different sizes, simplifies the clamping process, reduces manufacturing costs, improves detection efficiency, and is convenient for promotion and application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The brake disc dynamic balance detection clamp comprises a base, a replaceable ring sleeve and a brake disc, vertical plates are arranged on two sides of the top of the base, a top plate is arranged on the tops of the two vertical plates, a driving shell is arranged in the center of the top of the base, a rotating shaft is rotated in the driving shell through a driving motor, and a fixing frame is arranged on the top of the rotating shaft. A telescopic rod is arranged at the center of the bottom in the fixing frame, a telescopic rod top plate is arranged at the top of the telescopic rod, a fixing block is arranged at the center of the top of the telescopic rod top plate, a fixing groove is formed in the center of the bottom of the replaceable ring sleeve and connected to the fixing block through threads, and fixing through holes are formed in the center of the top and the center of the bottom of the brake disc in a penetrating mode. A replaceable ring sleeve is arranged at the fixed through hole; brake discs of different sizes are replaced by replaceable ring sleeves of different sizes, and the device is simple in structure, simple and convenient in clamping process, low in manufacturing cost and convenient to popularize and apply, and the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of brake discs, in particular to a brake disc dynamic balance detection fixture. Background Art

[0002] After the brake disc is processed into a finished product, the uneven distribution of the material inside the product will cause unevenness. This may cause accidents during the high-speed rotation of the brake disc after installation. To prevent accidents caused by imbalance during high-speed rotation, dynamic balancing is required. Dynamic balancing requires a special dynamic balancing machine to detect the imbalance.

[0003] Since the sizes of different brake discs are different during the manufacturing process, when the brake disc model changes, it is necessary to replace the different types of fixtures, which is troublesome and wastes time and resources, and has certain limitations. Utility Model Content

[0004] The purpose of the present utility model is to provide a brake disc dynamic balance detection fixture to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A brake disc dynamic balance detection fixture comprises a base, a replaceable ring sleeve, and a brake disc, wherein vertical plates are provided on both sides of the top of the base, a top plate is provided on the top of the two vertical plates, a drive housing is provided at the top center of the base, a drive inner cavity is provided inside the drive housing, a drive motor is provided at the center of the top plate inside the drive inner cavity, a rotating shaft is provided at the top output end of the drive motor, a fixed frame is provided on the top of the rotating shaft, a telescopic cylinder is provided at the bottom center of the top plate, and a fixed plate is provided at the bottom of the telescopic cylinder;

[0007] A telescopic rod is provided at the center of the inner bottom of the fixed frame, a telescopic rod top plate is provided at the top of the telescopic rod, a fixing block is provided at the center of the top of the telescopic rod top plate, a fixing groove is provided at the center of the bottom of the replaceable ring sleeve, an external thread is provided on the surface of the fixing groove, an internal thread is provided on the surface of the fixing block, and the fixing groove is connected to the fixing block through a thread;

[0008] A fixing through hole is provided through the center of the top and bottom of the brake disc, and a replaceable ring sleeve is provided at the fixing through hole.

[0009] Preferably, the fixing frame is in the shape of a truncated cone with an open top, the outer surface of the brake disc contacts the inner surface of the fixing frame, and the bottom of the fixing plate contacts the top of the brake disc.

[0010] Preferably, a fixing extension plate is provided on the top of the fixing through hole, and an outer surface of the fixing extension plate is connected to the surface of the fixing through hole.

[0011] Preferably, the top and bottom of the fixed extension plate are provided with a plurality of fixing openings, and the top and bottom of the replaceable ring sleeve are provided with limiting openings (21) corresponding to the fixing openings, and the fixing openings and the limiting openings are connected by fixing bolts.

[0012] Preferably, a telescopic spring is sleeved on the surface of the telescopic rod, the top end of the telescopic spring is connected to the top plate of the telescopic rod, and the bottom end of the telescopic spring is connected to the inner bottom of the fixed frame.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model provides a brake disc dynamic balance detection fixture, which solves the problem of brake discs of different sizes by replacing replaceable ring sleeves of different sizes. During the detection, the brake disc is fixed to the replaceable ring sleeve by fixing bolts, and then the telescopic cylinder is started to move the brake disc and the replaceable ring sleeve downward through the fixing plate, so that the outer surface of the brake disc is in contact with the inner surface of the fixing frame, thereby fixing the brake disc. During the whole process, it is only necessary to replace replaceable ring sleeves of different sizes for brake discs of different sizes. The utility model has a simple structure, a simple clamping process, and a low manufacturing cost. The fixture can be quickly replaced according to brake discs of different specifications, thereby improving the detection efficiency and facilitating popularization and application. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the brake disc structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the replaceable sleeve structure of the utility model.

[0019] In the figure: 1. Base; 2. Vertical plate; 3. Top plate; 4. Drive housing; 5. Fixed frame; 6. Telescopic cylinder; 7. Fixed plate; 8. Drive inner cavity; 9. Drive motor; 10. Rotating shaft; 11. Telescopic rod; 12. Telescopic spring; 13. Telescopic rod top plate; 14. Fixed block; 15. Replaceable ring sleeve; 16. Brake disc; 17. Fixed through hole; 18. Fixed extension plate; 19. Fixed opening; 20. Fixed slot; 21. Limit opening. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0022] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0023] See also Figure 1-4 , the utility model provides a technical solution:

[0024] A brake disc dynamic balance detection fixture includes a base 1, a replaceable ring sleeve 15, and a brake disc 16. Vertical plates 2 are provided on both sides of the top of the base 1, and a top plate 3 is provided on the top of the two vertical plates 2. A drive housing 4 is provided at the top center of the base 1. A drive inner cavity 8 is provided inside the drive housing 4. A drive motor 9 is provided at the center of the top plate inside the drive inner cavity 8. A rotating shaft 10 is provided at the top output end of the drive motor 9. A fixed frame 5 is provided on the top of the rotating shaft 10. A telescopic cylinder 6 is provided at the bottom center of the top plate 3, and a fixed plate 7 is provided at the bottom of the telescopic cylinder 6.

[0025] A telescopic rod 11 is provided at the center of the inner bottom of the fixed frame 5, a telescopic rod top plate 13 is provided at the top of the telescopic rod 11, a fixing block 14 is provided at the center of the top of the telescopic rod top plate 13, a fixing groove 20 is provided at the center of the bottom of the replaceable ring 15, the surface of the fixing groove 20 is provided with an external thread, the surface of the fixing block 14 is provided with an internal thread, and the fixing groove 20 is connected to the fixing block 14 by a thread;

[0026] A fixing through hole 17 is formed through the center of the top and bottom of the brake disc 16 , and a replaceable ring sleeve 15 is provided at the fixing through hole 17 .

[0027] Furthermore, the shape of the fixing frame 5 is a truncated cone with an open top, the outer surface of the brake disc 16 contacts the inner surface of the fixing frame 5 , and the bottom of the fixing plate 7 contacts the top of the brake disc 16 .

[0028] Specifically, such as Figure 1 As shown, the fixing frame 5 is designed into the shape shown in the figure, and the diameters of the brake disc 16 of various sizes are located at different horizontal planes, which facilitates the upper and lower clamping and fixing of the brake disc 16.

[0029] Furthermore, a fixing extension plate 18 is provided on the top of the fixing through hole 17 , and an outer surface of the fixing extension plate 18 is connected to a surface of the fixing through hole 17 .

[0030] Furthermore, a plurality of fixing openings 19 are provided at the top and bottom of the fixed extension plate 18, and limiting openings 21 are provided at the top and bottom of the replaceable ring sleeve 15 corresponding to the fixing openings 19, and the fixing openings 19 and the limiting openings 21 are connected by fixing bolts.

[0031] Furthermore, a telescopic spring 12 is sleeved on the surface of the telescopic rod 11 , the top end of the telescopic spring 12 is connected to the telescopic rod top plate 13 , and the bottom end of the telescopic spring 12 is connected to the inner bottom of the fixed frame 5 .

[0032] Specifically, when in use, the telescopic cylinder 6 is started. After starting, the telescopic cylinder 6 will move the fixed plate 7 downward. In the process of the fixed plate 7 moving downward, the brake disc 16 and the replaceable ring sleeve 15 combination will be moved downward, thereby compressing the telescopic rod 11 downward and compressing the telescopic spring 12 at the same time. When the detection is completed, the telescopic cylinder 6 is started to move the fixed plate 7 to the highest point. At this time, due to the rebound characteristics of the telescopic spring 12, the brake disc 16 and the replaceable ring sleeve 15 combination will return to their original position.

[0033] Working principle:

[0034] Before use, select a suitable replaceable sleeve 15 according to the size of the brake disc 16 to be tested, align the bottom fixing opening 19 of the replaceable sleeve 15 with the fixing block 14, and then rotate the replaceable sleeve 15 to fix it.

[0035] Then the brake disc 16 is placed on the replaceable ring sleeve 15 , and then the fixing bolts are inserted into the fixing opening 19 and the limiting opening 21 , so as to fix the brake disc 16 to the replaceable ring sleeve 15 .

[0036] Then start the telescopic cylinder 6 to move the fixed plate 7 downward, and the fixed plate 7 will act on the brake disc 16, so that the brake disc 16 and the replaceable ring sleeve 15 assembly will move downward. When the outer surface of the brake disc 16 of the brake disc 16 and the replaceable ring sleeve 15 assembly contacts the inside of the fixed frame 5, the dynamic balancing test system is started to complete the detection of the brake disc 16; after completing the detection of one brake disc 16, the replaceable ring sleeve 15 can be replaced according to the model of the brake disc 16 to be tested.

[0037] Among them, after the dynamic balancing test system is started, the following is an existing mature technology, and its internal specific structure and working principle will not be described in detail here.

[0038] The utility model provides a brake disc dynamic balancing detection fixture, which solves the problem of brake discs 16 of different sizes by replacing replaceable ring sleeves 15 of different sizes. During the detection, the brake disc 16 is fixed to the replaceable ring sleeve 15 by fixing bolts, and then the telescopic cylinder 6 is started to move the brake disc 16 and the replaceable ring sleeve 15 downward through the fixing plate 7, so that the outer surface of the brake disc 16 is in contact with the inner surface of the fixing frame 5, thereby fixing the brake disc 16, and then the dynamic balancing test system is started to complete the detection of the brake disc 16. During the whole process, it is only necessary to replace the replaceable ring sleeves 15 of different sizes for brake discs 16 of different sizes. The utility model has a simple structure, a simple clamping process, and a low manufacturing cost. The fixture can be quickly replaced according to brake discs 16 of different specifications, thereby improving the detection efficiency and facilitating popularization and application.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A brake disc dynamic balance detection fixture, comprising a base (1), a replaceable ring sleeve (15), and a brake disc (16), characterized in that: Vertical plates (2) are provided on both sides of the top of the base (1), a top plate (3) is provided on the top of the two vertical plates (2), a driving housing (4) is provided at the top center of the base (1), a driving inner cavity (8) is provided inside the driving housing (4), a driving motor (9) is provided at the top center of the driving inner cavity (8), a rotating shaft (10) is provided at the top output end of the driving motor (9), a fixing frame (5) is provided on the top of the rotating shaft (10), a telescopic cylinder (6) is provided at the bottom center of the top plate (3), and a fixing plate (7) is provided at the bottom of the telescopic cylinder (6); A telescopic rod (11) is provided at the center of the inner bottom of the fixed frame (5), a telescopic rod top plate (13) is provided at the top of the telescopic rod (11), a fixing block (14) is provided at the center of the top of the telescopic rod top plate (13), a fixing groove (20) is provided at the center of the bottom of the replaceable ring sleeve (15), an external thread is provided on the surface of the fixing groove (20), an internal thread is provided on the surface of the fixing block (14), and the fixing groove (20) is connected to the fixing block (14) through a thread. A fixing through hole (17) is provided through the center of the top and bottom of the brake disc (16), and a replaceable ring sleeve (15) is provided at the fixing through hole (17).

2. A brake disc dynamic balance detection fixture according to claim 1, characterized in that: The fixing frame (5) is in the shape of a truncated cone with an open top, the outer surface of the brake disc (16) contacts the inner surface of the fixing frame (5), and the bottom of the fixing plate (7) contacts the top of the brake disc (16).

3. The brake disc dynamic balance detection fixture according to claim 1, characterized in that: A fixed extension plate (18) is provided on the top of the fixed through hole (17), and the outer surface of the fixed extension plate (18) is connected to the surface of the fixed through hole (17).

4. The brake disc dynamic balance detection fixture according to claim 3, characterized in that: The top and bottom of the fixed extension plate (18) are provided with a plurality of fixing openings (19), and the top and bottom of the replaceable ring sleeve (15) are provided with limiting openings (21) corresponding to the fixing openings (19), and the fixing openings (19) and the limiting openings (21) are connected by fixing bolts.

5. The brake disc dynamic balance detection fixture according to claim 1, characterized in that: A telescopic spring (12) is sleeved on the surface of the telescopic rod (11), the top end of the telescopic spring (12) is connected to the telescopic rod top plate (13), and the bottom end of the telescopic spring (12) is connected to the inner bottom of the fixed frame (5).