Tensile testing device for steel wire rope production
Through the wire positioning mechanism and the retracting groove wheel device driven by the reducer motor, the problem of the wire rope slipping out due to the hook during the tensile test is solved, and the stable positioning and accurate tensile test of the wire rope are achieved.
Patent Information
- Application Number
- CN202422317602.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the existing wire rope stretching test, the wire rope is prone to slide out due to the hook notch, which affects the normal progress of the test.
The wire positioning mechanism is used to position the wire rope, the end of the wire rope is fixed through the positioning cylinder and the rope guide plate, and the retracting groove wheel is driven by a reducer motor for tensile testing to avoid shaking the wire rope.
Effectively fix the end of the wire rope to avoid decoupling and ensure the stability and accuracy of the tensile test.
Smart Images
Figure CN223205266U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tensile testing devices, in particular to a tensile testing device for steel wire rope production. Background Art
[0002] Wire rope is a spiral bundle of steel wires twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. During the production and manufacturing process of wire rope, when the wire rope is completed, the tension of the wire rope needs to be tested. Only wire ropes that pass the test can be put on the market.
[0003] Generally, when performing a tensile test on a steel wire, the steel wire rope is fixed by a hook. There is a gap above the hook. When the tension is too large during the pulling process, the steel wire rope may slip out of the gap, affecting the normal progress of the steel wire rope test. Therefore, to address the above problem, we propose a tensile testing device for steel wire rope production. Utility Model Content
[0004] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background art, the present invention provides a tensile testing device for steel wire rope production.
[0005] The technical solution adopted by the present invention to solve the technical problem is as follows: a tensile testing device for steel wire rope production according to the present invention comprises a test base, a slide groove is provided above the test base, a drive seat is provided in the slide groove, and a set of steel wire positioning mechanisms are respectively provided above one side of the test base and on the drive seat;
[0006] The two steel wire positioning mechanisms are symmetrically arranged, a support is provided above the other side of the test base, a reduction motor is provided on the support, a winding groove wheel is provided on the output end of the reduction motor, a bracket is provided on the test base, the bracket is located between the slide groove and the support, and an auxiliary groove wheel is provided on the bracket.
[0007] Preferably, the wire positioning mechanism includes a mounting seat, a support is provided above the mounting seat, a positioning cylinder is fixedly provided on the support, a positioning column is provided in the middle of the positioning cylinder, a column groove is provided on the positioning column, a rope groove is provided on the side of the positioning cylinder, a cylinder cover is detachably provided above the positioning cylinder, an insertion column is provided below the cylinder cover, and the insertion column is inserted in the column groove.
[0008] Preferably, a rope groove is provided on the side surface of the positioning cylinder, a lower rope guide plate is fixedly provided on the rope groove, and an upper rope guide plate is detachably provided on the lower rope guide plate.
[0009] Preferably, reinforcement plates are provided on the mounting seat and the support.
[0010] Preferably, a tension sensor is provided on the support on the driving seat, and a pull rope is provided on one side of the tension sensor. The pull rope passes through the auxiliary sheave and is wound on the winding sheave.
[0011] Preferably, the middle parts of the tension sensor, the auxiliary sheave and the reeling sheave are on the same plane.
[0012] The utility model is beneficial in that:
[0013] 1. The utility model positions the stretched steel wire rope to be tested through the structural setting of the steel wire positioning mechanism, avoiding the traditional method of fixing the steel wire rope by hooking. When the tension is too large, the steel wire rope may be unhooked, affecting the normal progress of the steel wire rope test. The end of the steel wire rope to be tested is fixed into a ring shape, the end of the steel wire rope is sleeved on the positioning column in the corresponding positioning cylinder, and then the steel wire rope is passed through the rope groove. The cylinder cover is installed on the positioning cylinder by screws, and the plug column is inserted into the corresponding column groove, so that the end of the steel wire rope to be tested is effectively positioned.
[0014] 2. Place the wire rope on the lower rope guide plate, and then position the lower rope guide plate and the upper rope guide plate with screws. This structure can limit the position of the wire rope to avoid shaking of the end of the wire rope during the tensile test.
[0015] 3. The reduction motor is operated to rotate the take-up sheave, so that the pull rope is reeled onto the take-up sheave through the auxiliary sheave, thereby pulling the wire positioning mechanism on the drive seat. The tension sensor controls the pulling force of the reduction motor on the pull rope, thereby performing a tensile test on the wire rope between the two wire positioning mechanisms. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a structural diagram of the utility model;
[0018] Figure 2 Schematic diagram of the structure of the wire positioning mechanism;
[0019] Figure 3 It is a partial structural diagram of the utility model;
[0020] Figure 4 It is a structural diagram of the tension sensor and the pull rope;
[0021] Figure 5 It is a structural diagram of the cylinder cover.
[0022] In the figure: 1. Test base; 2. Slide; 3. Drive seat; 4. Support platform; 5. Reducer motor; 6. Winding sheave; 7. Bracket; 8. Auxiliary sheave; 9. Mounting seat; 10. Support; 11. Positioning cylinder; 12. Positioning column; 13. Column groove; 14. Rope groove; 15. Cylinder cover; 16. Insert column; 17. Lower rope guide plate; 18. Upper rope guide plate; 19. Reinforcement plate; 20. Tension sensor; 21. Pull rope. DETAILED DESCRIPTION
[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Specific examples are given below.
[0025] See also Figure 1-5 As shown, a tensile testing device for wire rope production includes a test base 1, a rubber pad is provided at the bottom of the test base 1, a slide groove 2 is provided above the test base 1, a drive seat 3 is provided in the slide groove 2, and a group of wire positioning mechanisms are respectively provided on the upper side of the test base 1 and on the drive seat 3; the wire positioning mechanism is used to position the wire rope to be tested for tensile strength, avoiding the traditional method of fixing the wire rope by hooking. Due to the notch above the hook, when the tension is too large during the pulling process of the wire rope, the wire rope may slip out of the notch, affecting the normal progress of the wire rope test.
[0026] The two wire positioning mechanisms are symmetrically arranged. A support platform 4 is arranged above the other side of the test base 1. A reduction motor 5 is arranged on the support platform 4. The torque of the reduction motor 5 is large, so that the pull rope 21 is pulled stably, and then the wire rope is tensile tested. A winding groove wheel 6 is arranged on the output end of the reduction motor 5, and a bracket 7 is arranged on the test base 1. The bracket 7 is located between the slide 2 and the support platform 4. An auxiliary groove wheel 8 is arranged on the bracket 7. When working, the winding groove wheel 6 is rotated by the operation of the reduction motor 5, so that the pull rope 21 is wound on the winding groove wheel 6 through the auxiliary groove wheel 8, and then the wire positioning mechanism on the drive seat 3 is pulled, so that the wire rope between the two wire positioning mechanisms is tensile tested.
[0027] Further, such as Figure 1 、 2 As shown, the wire positioning mechanism includes a mounting seat 9, a support 10 is provided above the mounting seat 9, a positioning cylinder 11 is fixedly provided on the support 10, a positioning column 12 is provided in the middle of the positioning cylinder 11, a column groove 13 is provided on the positioning column 12, a rope groove 14 is provided on the side of the positioning cylinder 11, a cylinder cover 15 is detachably provided above the positioning cylinder 11, and a plug column 16 is provided below the cylinder cover 15, and the plug column 16 is inserted in the column groove 13. When working, the end of the wire rope to be tested is fixed into a ring shape, the end of the wire rope is sleeved on the positioning column 12 in the corresponding positioning cylinder 11, and then the wire rope is passed through the rope groove 14, the cylinder cover 15 is installed on the positioning cylinder 11 by screws, and the plug column 16 is inserted in the corresponding column groove 13, so that the end of the wire rope to be tested can be effectively positioned.
[0028] Further, such as Figure 1 As shown, a rope groove 14 is provided on the side of the positioning cylinder 11, and a lower rope guide plate 17 is fixedly provided on the rope groove 14. An upper rope guide plate 18 is detachably provided on the lower rope guide plate 17. The wire rope is placed on the lower rope guide plate 17, and then the lower rope guide plate 17 and the upper rope guide plate 18 are positioned by screws. Through this structural setting, the wire rope can be limited to avoid shaking of the end of the wire rope when the wire rope is subjected to a tensile test.
[0029] Further, such as Figure 1 、 2 As shown, a reinforcing plate 19 is provided on the mounting seat 9 and the support 10 , and the reinforcing plate 19 improves the structural integrity of the mounting seat 9 and the support 10 .
[0030] Further, such as Figure 1 、 4 As shown, a tension sensor 20 is provided on the support 10 on the drive seat 3, and a pull rope 21 is provided on one side of the tension sensor 20. The pull rope 21 passes through the auxiliary groove wheel 8 and is wound on the winding groove wheel 6. The tension sensor 20 uses two tension transmission parts to transmit force. Its structure contains a force-sensitive device and two tension transmission parts. The force-sensitive device contains a piezoelectric piece and a piezoelectric piece gasket. The latter contains a substrate part and an edge force transmission part. Under the action of external force, elastic deformation occurs, and the piezoelectric piece is deformed. After the piezoelectric piece is deformed, its resistance value will change. The corresponding measuring circuit converts this resistance change into an electrical signal, thereby completing the conversion of the external force into an electrical signal, thereby controlling the tension of the reduction motor 5 to pull the pull rope 21.
[0031] Further, such as Figure 1 、 4As shown in FIG5 , the middle parts of the tension sensor 20 , the auxiliary sheave 8 and the retracting sheave 6 are on the same plane, so as to avoid a large deviation of the force line when the wire positioning mechanism on the drive seat 3 is pulled.
[0032] During operation, the steel wire rope to be tested is positioned by the structural setting of the steel wire positioning mechanism, avoiding the traditional method of fixing the steel wire rope by hooking. When the tension is too large, the steel wire rope may be unhooked, affecting the normal progress of the steel wire rope test. The end of the steel wire rope to be tested is fixed into a ring shape, the end of the steel wire rope is sleeved on the positioning column 12 in the corresponding positioning cylinder 11, and then the steel wire rope is passed through the rope groove 14. The cylinder cover 15 is installed on the positioning cylinder 11 by screws, and the plug column 16 is inserted into the corresponding column groove 13, so that the steel wire rope to be tested is positioned. The end portion is effectively positioned, the wire rope is placed on the lower rope guide plate 17, and then the lower rope guide plate 17 and the upper rope guide plate 18 are positioned by screws. Through this structural setting, the wire rope can be limited to avoid the end portion of the wire rope from shaking when the wire rope is subjected to a tensile test. Through the operation of the reduction motor 5, the winding groove wheel 6 is rotated, so that the pull rope 21 is wound on the winding groove wheel 6 through the auxiliary groove wheel 8, and then the wire positioning mechanism on the drive seat 3 is pulled, so that the wire rope between the two wire positioning mechanisms is subjected to a tensile test.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A tensile testing device for steel wire rope production, comprising a test base (1), characterized in that: A slide groove (2) is provided above the test base (1), a drive seat (3) is provided in the slide groove (2), and a set of steel wire positioning mechanisms are respectively provided above one side of the test base (1) and on the drive seat (3); The two steel wire positioning mechanisms are symmetrically arranged, a support platform (4) is arranged above the other side of the test base (1), a reduction motor (5) is arranged on the support platform (4), a winding groove wheel (6) is arranged on the output end of the reduction motor (5), a bracket (7) is arranged on the test base (1), the bracket (7) is located between the slide groove (2) and the support platform (4), and an auxiliary groove wheel (8) is arranged on the bracket (7).
2. A tensile testing device for steel wire rope production according to claim 1, characterized in that: The steel wire positioning mechanism comprises a mounting seat (9), a support (10) is provided above the mounting seat (9), a positioning cylinder (11) is fixedly provided on the support (10), a positioning column (12) is provided in the middle of the positioning cylinder (11), a column groove (13) is provided on the positioning column (12), a rope groove (14) is provided on the side of the positioning cylinder (11), a cylinder cover (15) is detachably provided above the positioning cylinder (11), an insertion column (16) is provided below the cylinder cover (15), and the insertion column (16) is inserted in the column groove (13).
3. The tensile testing device for steel wire rope production according to claim 2, characterized in that: A rope groove (14) is provided on the side of the positioning cylinder (11), a lower rope guide plate (17) is fixedly provided on the rope groove (14), and an upper rope guide plate (18) is detachably provided on the lower rope guide plate (17).
4. A tensile testing device for steel wire rope production according to claim 3, characterized in that: A reinforcement plate (19) is provided on the mounting seat (9) and the support (10).
5. The tensile testing device for steel wire rope production according to claim 4, characterized in that: A tension sensor (20) is provided on the support (10) on the drive seat (3), and a pull rope (21) is provided on one side of the tension sensor (20). The pull rope (21) passes through the auxiliary sheave (8) and is wound on the winding sheave (6).
6. The tensile testing device for steel wire rope production according to claim 5, characterized in that: The middle parts of the tension sensor (20), the auxiliary sheave (8) and the retracting sheave (6) are on the same plane.