Steel ball detection device
By designing a steel ball detection device including a detection box, support assembly and lifting mechanism, the bevel gear transmission and screw structure are driven by a motor, centralized collection and automatic removal of steel balls are achieved, solving the problem of low efficiency in removing steel balls one by one after inspection in the prior art, and improving the detection efficiency.
Patent Information
- Application Number
- CN202421753680.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-24
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-24
AI Technical Summary
The existing steel ball surface detection device needs to remove the steel balls one by one after the inspection is completed, resulting in insufficiency of detection.
A steel ball detection device is designed, including a detection box, support assembly, lifting mechanism and turntable, and a motor drives bevel gear transmission system and screw structure to realize centralized collection and automatic removal of steel balls.
The efficiency of steel ball detection is improved, the time for steel balls to be removed from the placement holes is reduced, and the detection efficiency is improved.
Smart Images

Figure CN223205341U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of steel ball detection, and specifically to a steel ball detection device. Background Art
[0002] Steel balls are classified into grinding steel balls, forging steel balls, and casting steel balls according to the production and processing technology. They are also classified into bearing steel balls, stainless steel balls, and carbon steel balls according to the processing materials. Bearing steel balls are important basic components of the industry. Alloy steel balls are spherical iron alloy wear-resistant bodies with carbon, chromium, manganese, molybdenum and other metal elements added as the main materials, and are produced through forging, spinning, rolling, and casting.
[0003] Steel ball testing is a series of tests and inspections to ensure the quality, performance and compliance of steel balls with specific standards. Common steel ball inspections include: appearance inspection, size inspection, hardness inspection and surface defect inspection.
[0004] For example, patent publication number CN219328722U discloses a steel ball surface inspection device, comprising an inspection box, an inspection probe, a reciprocating screw, a screw sleeve, a connecting rod, a placement plate, a placement hole, and a sliding mechanism. The rotation of the reciprocating screw drives the placement plate to slide back and forth within the inspection box, and the rotation of the turntable enables a comprehensive inspection of the ball's outer surface.
[0005] The aforementioned patented steel ball surface detection device, when in use, requires placing multiple sets of bearing steel balls in placement holes. The reciprocating screw then drives the placement plate to slide back and forth within the detection box. The turntable then rotates to perform a comprehensive inspection of the steel balls. However, after the inspection is complete, the inspected steel balls must be removed from the placement holes one by one, which wastes time and reduces the efficiency of steel ball surface inspection. Therefore, a steel ball detection device is needed to address the aforementioned issues.
[0006] It should be noted that the above information disclosed in this Background section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute prior art. Summary of the Invention
[0007] Based on the above-mentioned problems existing in the prior art, the problem to be solved by this application is: to provide a steel ball detection device to solve the problem that when the above-mentioned patented steel ball surface detection device is used, it is necessary to place multiple sets of bearing steel balls in the placement holes, and then drive the placement plate to slide back and forth in the detection box through the rotation of the reciprocating screw, and then under the action of the rotation of the turntable, the steel balls can be comprehensively detected. However, after the detection is completed, the detected steel balls need to be taken out from the placement holes one by one, which is time-consuming and reduces the efficiency of steel ball surface detection.
[0008] The technical solution adopted by the present application to solve its technical problem is: a steel ball detection device. It mainly includes: a detection box, the detection box has a horizontal plate; a support assembly, the support assembly is installed on the detection box, the support assembly includes: a motor, the output end of the motor is installed with a first bevel gear; a second bevel gear, the second bevel gear bearing is installed on the horizontal plate; a lifting mechanism, the lifting mechanism is installed on the second bevel gear, the lifting mechanism includes: a pillar, the pillar is installed on the second bevel gear; a movable column, the movable column is movably installed at one end of the pillar, and side blocks are installed on both sides of the movable column; a first screw rod, the first screw rod is installed inside the pillar, and a tray is installed on the first screw rod; two groups of straight rods, the two groups of straight rods are installed on the inner wall of the pillar; a first screw rod sleeve, the first screw rod sleeve is threadedly connected to the first screw rod; a turntable, the turntable is installed at one end of the movable column, two groups of leakage grooves are opened through the turntable, and a material receiving box is installed on the turntable.
[0009] Furthermore, a rubber pad is installed on the turntable.
[0010] Furthermore, a rotating assembly is installed at the output end of the motor, and the rotating assembly includes a driving wheel installed at the output end of the motor, a support rod is installed on the detection box, an auxiliary wheel is installed on the bearing of the support rod, and a belt is connected between the driving wheel and the auxiliary wheel;
[0011] A second screw rod is installed on the auxiliary wheel, a second screw rod sleeve is threadedly connected to the second screw rod, a side rod is installed on the detection box, a placement plate is installed on the second screw rod sleeve, and a plurality of placement holes are provided on the placement plate.
[0012] Furthermore, a turntable is installed at one end of the first screw rod.
[0013] Furthermore, a detection probe is installed on the top of the inner wall of the detection box.
[0014] The beneficial effect of the present application is that the present application provides a steel ball detection device, which facilitates the centralized collection of multiple groups of bearing steel balls and reduces the detection efficiency of bearing steel balls through the arrangement of a support, a movable column, a side insert block, a first screw rod, a first screw rod sleeve, a straight rod, a grip plate, a turntable, a rubber pad, a leakage groove and a material receiving box.
[0015] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings that constitute part of this application are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an improper limitation on this application. In the drawings:
[0017] Figure 1 This is an overall schematic diagram of a steel ball detection device in this application;
[0018] Figure 2 for Figure 1 Explosion diagram of
[0019] Figure 3 for Figure 2 Schematic diagram of the local structure at A in FIG;
[0020] Figure 4 for Figure 2 Schematic diagram of the support component structure;
[0021] Among them, the reference numerals in the figures are:
[0022] 1. Detection box; 101. Detection probe; 102. Horizontal plate; 2. Support assembly; 201. Motor; 202. First bevel gear; 203. Second bevel gear; 204. Pillar; 205. Movable column; 206. Side insert; 207. First screw rod; 208. First screw rod sleeve; 209. Straight rod; 210. Grip plate; 211. Turntable; 212. Rubber pad; 213. Slot; 214. Material receiving box; 3. Rotating assembly; 301. Driving wheel; 302. Auxiliary drive wheel; 303. Belt; 304. Second screw rod; 305. Second screw rod sleeve; 306. Placement plate. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0024] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0025] like Figures 1-4 As shown, the present application provides a steel ball detection device, comprising a detection box 1, a detection probe 101 fixedly mounted on the top of the inner wall of the detection box 1, and a horizontal plate 102 fixedly mounted between the inside of the detection box 1, and a support assembly 2 mounted on the detection box 1;
[0026] The support assembly 2 includes a motor 201 fixedly mounted on the outside of the detection box 1, a first bevel gear 202 fixedly mounted on the output end of the motor 201, and a second bevel gear 203 mounted on a bearing on the horizontal plate 102, the second bevel gear 203 meshing with the first bevel gear 202;
[0027] The first bevel gear 202 rotates along with the output end of the motor 201 , and the second bevel gear 203 rotates along with the first bevel gear 202 ;
[0028] A lifting mechanism is installed on the second bevel gear 203. The lifting mechanism includes a pillar 204 fixedly installed on the second bevel gear 203. The pillar 204 is a hollow structure, and a movable pillar 205 is slidably passed through one end of the pillar 204. Side insert blocks 206 are fixedly installed on both sides of the movable pillar 205. The movable pillar 205 is engaged with one end of the pillar 204 through the side insert blocks 206, so that when the pillar 204 rotates, the movable pillar 205 can be driven to rotate. A through side groove (not marked in the figure) is opened on the pillar 204. A first screw rod 207 is installed inside the pillar 204. One end of the first screw rod 207 is connected to the bearing of the movable pillar 205.
[0029] One end of the first screw rod 207 passes through the support column 204 and the cross plate 102. A tray (not shown) is fixedly mounted on the first screw rod 207. The first screw rod 207 is placed on the bottom end of the inner wall of the support column 204 via the tray to support the first screw rod 207. Two sets of straight rods 209 are fixedly mounted between the inner walls of the support column 204. A first screw rod sleeve 208 is threadedly connected to the first screw rod 207. The first screw rod sleeve 208 is fixedly sleeved on the two sets of straight rods 209. One end of the straight rod 209 abuts against one end of the movable column 205.
[0030] A turntable 211 is fixedly mounted on one end of the movable column 205, a rubber pad 212 is fixedly mounted on the turntable 211, and two sets of leakage grooves 213 are opened through the turntable 211. At the same time, a material receiving box 214 is bolted to the end of the turntable 211 away from the rubber pad 212. The material receiving box 214 is an annular structure.
[0031] A rotating assembly 3 is sleeved and mounted on the output end of the motor 201. The rotating assembly 3 includes a driving wheel 301 sleeved and mounted on the output end of the motor 201, and a support rod (not shown) fixedly mounted on the detection box 1. An auxiliary wheel 302 is mounted on a bearing on the support rod. A belt 303 is connected between the driving wheel 301 and the auxiliary wheel 302. The driving wheel 301 rotates with the output end of the motor 201, thereby driving the auxiliary wheel 302 to rotate.
[0032] A second screw rod 304 is fixedly mounted on the auxiliary wheel 302, and a second screw rod sleeve 305 is threadedly connected to the second screw rod 304. A side rod (not shown in the figure) is fixedly mounted on the detection box 1 and passes through the second screw rod sleeve 305. The side rod is used to limit the movement of the second screw rod sleeve 305;
[0033] A placement plate 306 is fixedly mounted on the second screw sleeve 305. The placement plate 306 has multiple placement holes for placing bearing steel balls. The placement plate 306 is located at the upper end of the rubber pad 212 and fits on the rubber pad 212.
[0034] A rotating disk 211 is fixedly mounted on one end of the first screw rod 207. The rotating disk 211 is convenient for rotating the first screw rod 207 so that the first screw rod sleeve 208 moves linearly on the first screw rod 207, thereby driving the movable column 205 to push the rotating disk 211 and squeeze out the bearing steel balls engaged in the placement holes, so as to facilitate the centralized removal of the bearing steel balls in the placement holes.
[0035] Working principle:
[0036] When using the device, the bearing steel ball is placed in the placement hole on the placement plate 306, and the starting motor 201 drives the driving wheel 301 to rotate, and at the same time drives the first bevel gear 202 to rotate. Through the meshing of the first bevel gear 202 and the second bevel gear 203, the second bevel gear 203 is driven to rotate. The second bevel gear 203 drives the rubber pad 212 at its upper end to rotate through the rotating disk 211, so that the bearing steel ball in the placement plate 306 can rotate;
[0037] At the same time, when the driving wheel 301 rotates, the belt 303 drives the auxiliary wheel 302 to rotate, the auxiliary wheel 302 drives the second screw rod 304 to rotate, the second screw rod 304 drives the second screw rod sleeve 305 to slide back and forth, and then drives the placement plate 306 to slide back and forth in the detection box 1. In this way, under the action of the rotation of the turntable 211, the detection probe 101 can detect the entire surface of the bearing steel ball;
[0038] When the detection is completed, by holding the holding plate 210 and driving the first screw rod 207 to rotate, the first screw rod sleeve 208 moves along the linear direction of the first screw rod 207, and then drives the turntable 211 to move up, and squeezes the bearing steel balls out of the placement holes. At this time, the bearing steel balls roll onto the placement plate 306 and are collected in the receiving box 214 through the leakage groove 213, so as to facilitate the centralized collection of multiple groups of bearing steel balls and reduce the detection efficiency of the bearing steel balls.
[0039] The above are merely preferred embodiments of the present application and are not intended to limit the present application. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A steel ball detection device, characterized in that: include: A detection box (1), the detection box (1) having a transverse plate (102); A support assembly (2), the support assembly (2) being mounted on the detection box (1), the support assembly (2) comprising: A motor (201), wherein a first bevel gear (202) is mounted on an output end of the motor (201); a second bevel gear (203), wherein the bearing of the second bevel gear (203) is mounted on the transverse plate (102); A lifting mechanism, the lifting mechanism being mounted on the second bevel gear (203), the lifting mechanism comprising: A support (204), the support (204) being mounted on the second bevel gear (203); A movable column (205) is movably mounted on one end of the support column (204), and side inserts (206) are mounted on both sides of the movable column (205); a first screw rod (207), the first screw rod (207) being installed inside the pillar (204), and a tray being installed on the first screw rod (207); Two groups of straight rods (209), the two groups of straight rods (209) being installed on the inner wall of the pillar (204); a first screw rod sleeve (208), the first screw rod sleeve (208) being threadedly connected to the first screw rod (207); A turntable (211) is mounted on one end of the movable column (205), two groups of leakage slots (213) are provided through the turntable (211), and a material receiving box (214) is mounted on the turntable (211).
2. The steel ball detection device according to claim 1, characterized in that: A rubber pad (212) is installed on the rotating disk (211).
3. The steel ball detection device according to claim 2, characterized in that: The output end of the motor (201) is equipped with a rotating assembly (3), the rotating assembly (3) comprising a driving wheel (301) mounted on the output end of the motor (201), a support rod mounted on the detection box (1), an auxiliary driving wheel (302) mounted on a bearing on the support rod, and a belt (303) connected between the driving wheel (301) and the auxiliary driving wheel (302); A second screw rod (304) is mounted on the auxiliary wheel (302), a second screw rod sleeve (305) is threadedly connected to the second screw rod (304), a side rod is mounted on the detection box (1), a placement plate (306) is mounted on the second screw rod sleeve (305), and a plurality of placement holes are provided on the placement plate (306).
4. The steel ball detection device according to claim 3, characterized in that: A turntable (211) is mounted on one end of the first screw rod (207).
5. The steel ball detection device according to claim 4, characterized in that: A detection probe (101) is installed on the top of the inner wall of the detection box (1).
Citation Information
Patent Citations
Steel ball surface detection device
CN219328722U