Transformer assembling equipment

By fixing the tape tray through push plate and baffle structure, the tape tray deformation problem caused by rod fixation in the prior art is solved, the tape tray is stablely wound, and the working efficiency and stability of the transformer assembly equipment are improved.

CN223206107UActive Publication Date: 2025-08-08SHENZHEN GUORUN ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422123412.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-08
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

In the prior art, fixing the center of the tape disc through a rod leads to deformation of the tape disc, affecting the normal progress of the transformer tape wrapping.

Method used

The push plate and baffle structure is adopted. The push plate is fixed with the tape tray through an electric push rod. The baffle is connected to the card block and the slot to prevent the tape tray from falling off, and it is combined with the servo motor driving the slider to achieve accurate docking.

Benefits of technology

Effectively prevent the tape tray from rotating and falling off, ensure the normal winding of the tape, and improve the working efficiency and stability of the transformer assembly equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transformers, in particular to transformer assembling equipment which comprises a bottom plate, a first motor is arranged on the side, close to the top, of the bottom plate, the output end of the first motor is fixedly connected with a rotating rod, the top of the rotating rod is fixedly connected with a rotating disc, and the top of the rotating disc is fixedly connected with a fixing block. An electric push rod is fixedly connected to the interior of the fixing block, and the output end of the electric push rod is fixedly connected with a push plate. The utility model has the advantages that the center of the adhesive tape disc is directly sleeved on the outer wall of the push plate, then the electric push rod is started in the forward direction, the push plate can be pushed outwards by the electric push rod, and the adhesive tape disc can be positioned at the top of the turntable by the three push plates which are pushed outwards; and two second motors are started in the forward direction at the same time, the second motors enable the sliding blocks to move towards the direction of the rotating disc through screws till the two baffles at the tops of the two vertical rods are in butt joint, the baffles after butt joint are located above the adhesive tape disc, and the situation that the adhesive tape disc falls off outwards when the adhesive tape is placed is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformers, in particular to transformer assembling equipment. Background Art

[0002] A transformer is a device that uses electromagnetic mutual induction to transform voltage, current and impedance. With the popularization of electricity and the increasing development of society, the application of transformers is becoming more and more extensive.

[0003] A transformer assembly and testing machine disclosed in Chinese patent CN207765316U can completely assemble the transformer. It includes a component wrapped with adhesive tape, and the transformer is wrapped with adhesive tape. The tape reel is fixed on a discharge tray at the same height as the transformer, but the center of the tape reel needs to be supported and fixed with three rods to prevent the tape reel from rotating. The tray can drive the tape reel to rotate and discharge glue, but fixing the center of the tape reel with rods will cause the tape reel to deform, which directly leads to changes in the glue discharge height of the tape reel, affecting the normal tape winding of the transformer. Utility Model Content

[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.

[0005] The purpose of the present invention is to overcome the shortcomings of the prior art, solve the problems mentioned in the background technology, and provide a transformer assembly device.

[0006] The purpose of the utility model is achieved through the following technical solutions: A transformer assembly device includes a base plate, a first motor is provided on one side of the base plate near the top, an output end of the first motor is fixedly connected to a rotating rod, a top of the rotating rod is fixedly connected to a rotating disk, a top of the rotating disk is fixedly connected to a fixed block, an electric push rod is fixedly connected to the interior of the fixed block, and an output end of the electric push rod is fixedly connected to a push plate;

[0007] The bottom plate is provided with a slide groove on the left and right sides near the turntable, the slide groove is slidably connected to a slider, the slider is threadedly connected to a screw rod, one end of the screw rod is fixedly connected to the second motor, the other end of the screw rod is fixedly connected to a bearing, the top of the slider is fixedly connected to a vertical rod, the top of the vertical rod on the left is fixedly connected to a first baffle, and the top of the vertical rod on the right is fixedly connected to a second baffle, one side of the first baffle and the second baffle is fixedly connected to a card block, and one side of the first baffle and the second baffle is provided with a card groove.

[0008] Preferably, the fixed block is a cylinder, the number of the electric push rods is three, the three electric push rods are embedded in a circular array inside the fixed block, the push plate is an arc-shaped plate, and the output end of the electric push rod is welded to the center of one side of the push plate.

[0009] By adopting the above technical solution, after the tape reel is sleeved on the outer wall of the push plate, the three electric push rods are started to push the push plate outward, so that the push plate can fix the position of the tape reel to prevent the tape reel from rotating.

[0010] Preferably, the second motor and the bearing are both embedded in the left and right ends of the slide, the cross section of the slider is I-shaped, a threaded hole matching the screw is opened at the center of the slider, and the vertical rod is welded to the center of the top of the slider.

[0011] By adopting the above technical solution, the second motor is a servo motor, and starting the second motor can cause the slider to move linearly in the slide groove through the screw.

[0012] Preferably, clamping blocks are welded on both the left and right sides of one side of the first baffle, and clamping slots are opened on both the left and right sides of the center of one side of the first baffle, and the sizes of the clamping blocks and the clamping slots are adapted to each other.

[0013] Preferably, a clamping groove is provided on both the left and right sides of one side of the second baffle, and a clamping block is welded on both the left and right sides of the center of one side of the second baffle.

[0014] By adopting the above technical solution, the two baffles can be docked through the engagement of the clamping block with the clamping slot. The assembled plate can limit the top space of the tape reel, effectively preventing the tape reel from falling outward.

[0015] Preferably, the bottom heights of the first baffle and the second baffle match the top height of the fixing block, and both the first baffle and the second baffle are transparent plates.

[0016] By adopting the above technical solution, the transparent baffle can facilitate observation of the use status of the tape reel.

[0017] Compared with the prior art, the utility model has the following advantages:

[0018] 1. The transformer assembly equipment is provided with a push plate, a turntable is fixedly connected to the top of the rotating rod, a fixed block is fixedly connected to the top of the turntable, an electric push rod is fixedly connected to the inside of the fixed block, and the output end of the electric push rod is fixedly connected to the push plate. When in use, the center of the tape reel is directly sleeved on the outer wall of the push plate, and then the electric push rod is started in the positive direction. The electric push rod can push the push plate outward. The three outward-pushing push plates can position the tape reel on the top of the turntable to prevent the tape reel from rotating, making it easier for the turntable to drive the tape reel to rotate and release glue.

[0019] 2. The transformer assembly equipment is provided with a first baffle, and the top of the left vertical rod is fixedly connected to the first baffle, and the top of the right vertical rod is fixedly connected to the second baffle, and a slot is provided on the corresponding side of the two baffles, and a card block is also welded thereto. The positions of the slots and the cards on one side of the two baffles correspond to each other. When in use, the two second motors are started in the forward direction at the same time, and the second motors move the slider toward the turntable through the screw until the two baffles at the top of the two vertical rods are docked. The setting of the card block and the slot can make the docking of the two baffles more accurate. The docked baffle is located above the tape reel to prevent the tape reel from falling off when placing the tape, thereby achieving the purpose of protecting the tape reel. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural diagram of the utility model;

[0021] Figure 2 This is a structural diagram of the push plate of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the vertical rod of the utility model;

[0023] Figure 4 This is a schematic structural diagram of the first baffle of the present invention;

[0024] Figure 5 This is a structural diagram of the second baffle of the present invention.

[0025] In the figure: 1-base plate, 2-first motor, 3-rotating rod, 4-turntable, 5-fixed block, 6-electric push rod, 7-push plate, 8-slide groove, 9-slider, 10-screw, 11-second motor, 12-bearing, 13-vertical rod, 14-first baffle, 15-second baffle, 16-block, 17-slot. DETAILED DESCRIPTION

[0026] Additional aspects and advantages of the present invention will be further described below in conjunction with the accompanying drawings, and some will become apparent from the following description or be learned through practice of the present invention.

[0027] like Figure 1-2 As shown, a transformer assembly device includes a base plate 1, a first motor 2 is embedded in one side of the base plate 1 near the top, a rotating rod 3 is welded to the output end of the first motor 2, a turntable 4 is welded to the top of the rotating rod 3, a fixed block 5 is welded to the top of the turntable 4, an electric push rod 6 is embedded in the interior of the fixed block 5, and a push plate 7 is welded to the output end of the electric push rod 6.

[0028] Through the above arrangement, the center of the tape reel is directly sleeved on the outer wall of the push plate 7, and then the electric push rod 6 is started in the positive direction. The electric push rod 6 can push the push plate 7 outward. The three outward-pushing push plates 7 can position the tape reel on the top of the turntable 4 to prevent the tape reel from rotating, making it easier for the turntable 4 to drive the tape reel to rotate and release glue.

[0029] like Figure 1 and Figure 3-5 As shown, the bottom plate 1 is provided with a slide groove 8 on both sides near the turntable 4, the slide groove 8 is slidably connected to the slider 9, the slider 9 is internally threadedly connected to the screw rod 10, one end of the screw rod 10 is welded to the second motor 11, the other end of the screw rod 10 is welded to the bearing 12, the top of the slider 9 is welded to the vertical rod 13, the top of the left vertical rod 13 is welded to the first baffle 14, the top of the right vertical rod 13 is welded to the second baffle 15, one side of the first baffle 14 and the second baffle 15 are welded to a clamping block 16, and one side of the first baffle 14 and the second baffle 15 are provided with a clamping groove 17;

[0030] Through the above arrangement, the two second motors 11 are started in the forward direction at the same time. The second motors 11 move the slider 9 toward the turntable 4 through the screw 10 until the two baffles at the top of the two vertical rods 13 are docked. The arrangement of the clamping block 16 and the clamping groove 17 can make the docking of the two baffles more accurate. After docking, the baffles are located above the tape reel, preventing the tape reel from falling out when the tape is placed, thereby achieving the purpose of protecting the tape reel.

[0031] As an optimal technical solution of the present invention, the fixed block 5 is a cylinder, the number of the electric push rods 6 is three, the three electric push rods 6 are embedded in a circular array inside the fixed block 5, the push plate 7 is an arc-shaped plate, and the output end of the electric push rod 6 is welded to the center of one side of the push plate 7.

[0032] As an optimal technical solution of the present invention, the second motor 11 and the bearing 12 are both embedded in the left and right ends of the slide 8. The cross-section of the slider 9 is I-shaped. A threaded hole matching the screw 10 is opened at the center of the slider 9, and the vertical rod 13 is welded to the center of the top of the slider 9.

[0033] As an optimal technical solution of the present invention, a clamping block 16 is welded on both sides of one side of the first baffle 14 , and a clamping slot 17 is opened on both sides of the center of one side of the first baffle 14 , and the size of the clamping block 16 is adapted to that of the clamping slot 17 .

[0034] As a preferred technical solution of the present invention, a clamping groove 17 is provided on both the left and right sides of one side of the second baffle 15 , and a clamping block 16 is welded on both the left and right sides of the center of one side of the second baffle 15 .

[0035] As a preferred technical solution of the present invention, the bottom heights of the first baffle 14 and the second baffle 15 match the top height of the fixing block 5 , and both the first baffle 14 and the second baffle 15 are transparent plates.

[0036] The working process of this utility model is as follows:

[0037] S1. Directly sleeve the center of the tape reel onto the outer wall of the push plate 7;

[0038] S2. Start the electric push rod 6 in the forward direction. The electric push rod 6 can push the push plates 7 outward. The three push plates 7 can position the tape reel on the top of the turntable 4 to prevent the tape reel from rotating.

[0039] S3. Simultaneously start the two second motors 11 in the forward direction. The second motors 11 move the slider 9 toward the turntable 4 through the screw 10 until the two baffles at the top of the two vertical rods 13 are docked.

[0040] S4. The baffle after docking is located above the tape reel to prevent the tape reel from falling off when placing the tape;

[0041] S5. Start the first motor 2 to drive the tape reel through the turntable 4 to put out the tape.

[0042] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A transformer assembly device, characterized in that: The invention comprises a bottom plate (1), a first motor (2) is provided on one side of the bottom plate (1) close to the top, an output end of the first motor (2) is fixedly connected to a rotating rod (3), a top of the rotating rod (3) is fixedly connected to a rotating disk (4), a top of the rotating disk (4) is fixedly connected to a fixed block (5), an electric push rod (6) is fixedly connected inside the fixed block (5), and an output end of the electric push rod (6) is fixedly connected to a push plate (7); The bottom plate (1) is provided with a slide groove (8) on both sides close to the turntable (4), the slide groove (8) is slidably connected to a slider (9), the slider (9) is threadedly connected to a screw rod (10), one end of the screw rod (10) is fixedly connected to a second motor (11), the other end of the screw rod (10) is fixedly connected to a bearing (12), the top of the slider (9) is fixedly connected to a vertical rod (13), the top of the left vertical rod (13) is fixedly connected to a first baffle (14), and the top of the right vertical rod (13) is fixedly connected to a second baffle (15), one side of the first baffle (14) and the second baffle (15) are both fixedly connected to a card block (16), and one side of the first baffle (14) and the second baffle (15) are both provided with a card groove (17).

2. The transformer assembly equipment according to claim 1, characterized in that: The fixed block (5) is a cylinder, the number of the electric push rods (6) is three, and the three electric push rods (6) are embedded in a circular array inside the fixed block (5). The push plate (7) is an arc-shaped plate, and the output end of the electric push rod (6) is welded to the center of one side of the push plate (7).

3. The transformer assembly equipment according to claim 1, characterized in that: The second motor (11) and the bearing (12) are both embedded and installed at the left and right ends of the slide groove (8). The cross section of the slider (9) is I-shaped. A threaded hole that matches the screw rod (10) is opened at the center of the slider (9). The vertical rod (13) is welded to the center of the top of the slider (9).

4. The transformer assembly equipment according to claim 1, characterized in that: A clamping block (16) is welded on both the left and right sides of one side of the first baffle (14), and a clamping slot (17) is provided on both the left and right sides of the center of one side of the first baffle (14), and the sizes of the clamping block (16) and the clamping slot (17) are adapted to each other.

5. The transformer assembly equipment according to claim 1, characterized in that: A clamping groove (17) is provided on both the left and right sides of one side of the second baffle (15), and a clamping block (16) is welded on both the left and right sides of the center of one side of the second baffle (15).

6. The transformer assembly equipment according to claim 1, characterized in that: The bottom heights of the first baffle (14) and the second baffle (15) are adapted to the top height of the fixed block (5), and both the first baffle (14) and the second baffle (15) are transparent plates.

Citation Information

Patent Citations

  • Integration test machine of transformer

    CN207765316U