Impurity tailing re-screening and recycling mechanism of corn harvester

By designing the inclined guide plate and the feeding and draining components on the corn harvester, the problems of complex structure and high maintenance costs in the prior art are solved, and simple and efficient corn kernel recycling and low-cost maintenance are achieved.

CN223209875UActive Publication Date: 2025-08-12河北众乡源农业科技有限公司
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Patent Information

Application Number
CN202422376030.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-12
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The structure of the miscellaneous tail material re-screening and recycling mechanism of the existing corn harvester is complex, resulting in high manufacturing costs and long maintenance costs and repair times.

Method used

A complex-sieve recycling mechanism of miscellaneous tail material including a mounting frame, an inclined guide plate, an upper conveyor belt, an arc structure and a feeding pulp component is designed. Through the cooperation of the inclined guide plate and an arc structure, the corn kernels in the straw are rotated and dropped out and fall into the recycling trough to avoid damage and stagnation of the corn kernels.

Benefits of technology

It achieves a simple structure, reduces the damage rate and maintenance cost of the corn harvester, improves the efficiency of corn kernel recycling, and reduces the manufacturing cost and maintenance time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of corn harvesters, in particular to a residual tailing re-screening and recycling mechanism of a corn harvester, which comprises a mounting frame, an inclined guide plate with an arc-shaped bottom is connected onto the mounting frame, an upper conveying belt is arranged at the top of the inclined guide plate, and a recycling tank is arranged at the bottom of the arc-shaped structure. A plurality of sieve holes are formed in the bottom of the arc structure, a material stirring and grain draining assembly capable of rotating in the arc structure is arranged in the middle of the arc structure, the material stirring and grain draining assembly comprises a rotating shaft which is arranged in the arc structure and can rotate, and a plurality of stirring rods which are arranged in parallel are arranged on the rotating shaft at intervals; the corn kernel recovery device is simple in structure, guarantees corn kernel recovery, reduces the probability of damage in use, the later maintenance cost, the maintenance duration and the manufacturing cost, and is suitable for popularization.
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Description

Technical Field

[0001] The utility model relates to the technical field of corn harvesters, in particular to a residual material re-screening and recovery mechanism for corn harvesters. Background Art

[0002] A corn harvester is an agricultural machine that mechanically removes mature corn ears, stacks them, and returns the stalks to the field all at once. The process: The corn harvester removes ears while the corn is still growing (known as standing stalk picking). The picking rollers and picking plates break the stalks. Due to the height difference between the inner and outer picking rollers, the ears fall into an ear box. Once the box is full, the ears are unpacked and stacked. A high-speed cutter severs the stalks at the base, which are then crushed into 3-5 cm long pieces by a comminution mechanism. After shredding, the stalks fall naturally to the ground. Then the ears are transported to the field, peeled with a peeling machine, and threshed after drying. After searching, the patent with publication number CN116806558A discloses a corn harvester's residual tailings screening and recovery mechanism assembly, including a peeling component, a cleaning mechanism and a grain impurity removal fan. The peeling component is arranged on the upper side of the impurity removal and cleaning mechanism, and a recovery hopper is arranged below the screening and impurity removal and cleaning mechanism. A grain impurity removal fan is arranged on the side of the impurity removal and cleaning mechanism. The impurity removal and cleaning mechanism includes a conveying scraper mechanism and a screen. The screen is arranged below the conveying scraper mechanism. There are multiple groups of sieve holes on the screen, which are divided into small sieve hole area, large sieve hole area, strip hole area and tail sieve hole area from the screening direction. The outer side of the tail sieve hole area is arranged The re-screening mechanism is fixedly installed on the screen mesh. The re-screening mechanism is composed of several groups of elastic comb teeth. The elastic comb teeth are made of highly elastic material. They vibrate along with the impurity removal and cleaning mechanism, and rebound the fruits that fall on the re-screening mechanism to the impurity removal and cleaning mechanism, so that the residual fruits fall into the hopper at the bottom or rebound to the screening mechanism for screening, thereby improving the screening accuracy. However, its structure is complex and the manufacturing cost is high. At the same time, in actual use, the probability of damage and the subsequent maintenance cost and time are high. For this reason, a re-screening and recovery mechanism of residual tailings of corn harvesters with a simple structure is designed to ensure the recovery of corn kernels while reducing the probability of damage during use and the subsequent maintenance cost and maintenance time, thereby reducing the manufacturing cost and being suitable for promotion. Utility Model Content

[0003] (1) Technical problems solved

[0004] In response to the deficiencies in the prior art, the utility model provides a residual material re-screening and recovery mechanism for a corn harvester, which has a simple structure and ensures the recovery of corn kernels while reducing the probability of damage during use and the subsequent maintenance costs and time, thereby reducing manufacturing costs and being suitable for promotion.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a residual material re-screening and recovery mechanism for a corn harvester, comprising a mounting frame, an inclined material guide plate with an arc-shaped bottom is provided on the mounting frame, an upper conveyor belt is provided on the top of the inclined material guide plate, a recovery trough is provided at the bottom of the arc structure, a plurality of sieve holes are provided at the bottom of the arc structure, a material-dividing and leaching component that can rotate within the arc structure is provided at the middle of the arc structure, the material-dividing and leaching component comprises a rotating shaft arranged in the arc structure and rotating, a plurality of parallel shifting rods are spaced apart on the rotating shaft, and the shifting rods have a leaching gap from the inner wall of the arc structure when rotating.

[0007] Preferably, it also includes a group of driving parts that simultaneously drive the upper conveyor belt and the material separation and granulation assembly to rotate, the driving parts include a driving motor fixedly mounted on the mounting frame, the output shaft of the driving motor is fixedly mounted with a driving shaft, the driving shaft and the rotating shaft are connected through a transmission component 1, and the driving shaft and the upper conveyor belt are connected through a transmission component 2.

[0008] Preferably, upper baffles and lower baffles are respectively provided on both sides of the upper conveyor belt and both sides of the arc structure, and the upper baffles and lower baffles on the same side are fixedly connected and fixedly connected to the mounting frame.

[0009] Preferably, the free end of the shift rod is provided with a hook.

[0010] Preferably, a sliding card strip is fixedly connected to the recovery groove, and a card slot that slidably cooperates with the sliding card strip is fixedly installed on the mounting frame.

[0011] Preferably, it further includes a support base, which is fixedly mounted on the mounting frame, and the drive shaft is rotatably connected to the support base.

[0012] (3) Beneficial effects

[0013] Compared with the prior art, the utility model provides a residual material re-screening and recovery mechanism for a corn harvester, which has the following beneficial effects:

[0014] The residual tail material re-screening and recovery mechanism of the corn harvester is convenient for conveying the straw blown out from the rear of the corn harvester to the side of the inclined guide plate by setting an upper conveyor belt, and then sliding into the arc structure at the bottom through the inclined guide plate. The straw falling into the arc structure can be turned over by the material-dividing and grain-leaching component in the arc structure, and the corn kernels wrapped therein can be leached out and then fall into the arc structure and fall into the recovery trough below through multiple arc structures at the bottom of the arc structure. The straw is then thrown out from the other side of the arc structure and passes through the grain-leaching gap to avoid the material-dividing and grain-leaching component diverting the corn kernels from the arc structure, ensuring that all the corn kernels pass through multiple sieve holes and fall into the recovery trough below. The overall structure is simple, the manufacturing cost is low, and the subsequent maintenance is also convenient. The residual tail material re-screening and recovery mechanism of the corn harvester has a simple structure, which ensures the recovery of corn kernels while reducing the probability of damage during use, the subsequent maintenance cost and the maintenance time, thereby reducing the manufacturing cost and being suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall decomposition of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 3 It is a schematic structural diagram of the utility model from other perspectives;

[0018] Figure 4 This is a schematic structural diagram of the cooperation between the inclined material guide plate and the shift lever when the shift lever is rotated to the downward state.

[0019] Markings in the attached figure: 1. Mounting frame; 2. Upper conveyor belt; 3. Arc structure; 4. Inclined guide plate; 5. Rotating shaft; 6. Push rod; 7. Hook; 8. Sieve hole; 9. Upper baffle; 10. Lower baffle; 11. Drive motor; 12. Support seat; 13. Transmission component 1; 14. Transmission component 2; 15. Recovery trough; 16. Card slot; 17. Slide card bar. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example:

[0022] See also Figure 1-4A residual material re-screening and recovery mechanism for a corn harvester includes a mounting frame 1, to which is fixedly connected an inclined material guide plate 4 with an arc structure 3 at the bottom, an upper conveyor belt 2 is provided on the top of the inclined material guide plate 4, a recovery trough 15 is provided at the bottom of the arc structure 3, a plurality of sieve holes 8 are provided at the bottom of the arc structure 3, a material-dividing and leaching component that can rotate within the arc structure 3 is provided in the middle of the arc structure 3, the material-dividing and leaching component includes a rotating shaft 5 arranged in the arc structure 3 and rotating, a plurality of parallel shifting rods 6 are arranged at intervals on the rotating shaft 5, and the shifting rods 6 have a leaching gap from the inner wall of the arc structure 3 when rotating.

[0023] Specifically, it also includes a group of driving parts that simultaneously drive the upper conveyor belt 2 and the material separation and granulation assembly to rotate, the driving parts include a driving motor 11 fixedly mounted on the mounting frame 1, the output shaft of the driving motor 11 is fixedly mounted with a driving shaft, the driving shaft and the rotating shaft 5 are connected by a transmission component 13, the driving shaft and the upper conveyor belt 2 are connected by a transmission component 2 14, the upper conveyor belt 2 is rotatably connected to the mounting frame 1 through a transmission shaft with transmission wheels at both ends, the transmission component 13 and the transmission component 2 14 can both be set to a sprocket chain or belt pulley transmission method, preferably a sprocket chain transmission method is used for transmission, and the outside of the transmission component 13 and the transmission component 2 14 can be equipped with a protective cover to avoid the situation where weeds or straw are mixed in and cause jamming during corn harvest.

[0024] Specifically, upper baffles 9 and lower baffles 10 are respectively provided on both sides of the upper conveyor belt 2 and both sides of the arc structure 3. The upper baffles 9 and lower baffles 10 on the same side are fixedly connected and fixedly connected to the mounting frame 1. Through the setting of the upper baffles 9 and the lower baffles 10, it is convenient to guide the miscellaneous tail materials, so that they can be concentrated and slide down through the upper conveyor belt 2 and the inclined guide plate 4 to avoid sliding down from both sides. The two ends of the rotating shaft 5 are respectively rotatably connected to the lower baffles 10 on their respective sides.

[0025] Specifically, a hook 7 is provided at the free end of the lever 6 , and the setting of the hook 7 facilitates the insertion of the residual material and prevents the residual material from sliding back to the bottom of the arc structure 3 .

[0026] Specifically, a sliding strip 17 is fixedly connected to the recovery slot 15, and a slot 16 that slides with the sliding strip 17 is fixedly installed on the mounting frame 1. Through the cooperation between the slot 16 and the sliding strip 17, the recovery slot 15 is easily guided and the disassembly of the recovery slot 15 is facilitated.

[0027] Specifically, it also includes a support base 12, which is fixedly mounted on the mounting frame 1, and the drive shaft is rotatably connected to the support base 12. By providing the support base 12, it is convenient to support the drive shaft and increase the stability of the transmission.

[0028] When in use, the mounting frame 1 is installed below the waste material outlet of the corn harvester, and the waste material falls onto the upper conveyor belt 2, is transported to the side of the inclined guide plate 4 through the upper conveyor belt 2, and slides to the arc structure 3 through the inclined guide plate 4. As the waste material falls into the arc structure 3, the waste material is rotated and shifted by the material shifting and particle separation component, so that it is shifted out of the arc structure 3 and thrown out from one side of the arc structure 3, and the wrapped corn kernels fall downward and fall through the multiple sieve holes 8 of the lower one to the recovery trough 15 below for collection.

[0029] It should be noted that references in this specification to "one embodiment," "an embodiment," "an exemplary embodiment," "some embodiments," and the like indicate that the described embodiment may include a particular feature, structure, or characteristic, but not necessarily every embodiment includes that particular feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Furthermore, when a particular feature, structure, or characteristic is described in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not.

[0030] It should be readily understood that “on,” “above,” and “over” in this disclosure should be interpreted in the broadest manner, such that “on” means not only “directly on something,” but also includes “on something” with intervening features or layers therebetween, and “above” or “over” includes not only the meaning of “above” or “over,” but also includes “above” or “over” with no intervening features or layers therebetween (i.e., directly on something).

[0031] Additionally, spatially relative terms, such as "below," "beneath," "beneath," "above," and the like, may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be in other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A residual material re-screening and recovery mechanism for a corn harvester, characterized by: The invention comprises a mounting frame (1), wherein an inclined guide plate (4) having a bottom of an arc structure (3) is provided on the mounting frame (1), an upper conveyor belt (2) is provided on the top of the inclined guide plate (4), a recovery trough (15) is provided at the bottom of the arc structure (3), a plurality of sieve holes (8) are provided at the bottom of the arc structure (3), a material-dividing and leaching assembly rotatable in the arc structure (3) is provided in the middle of the arc structure (3), the material-dividing and leaching assembly comprises a rotating shaft (5) arranged in the arc structure (3) and rotating, a plurality of parallel-arranged shifting rods (6) are arranged at intervals on the rotating shaft (5), and when the shifting rods (6) rotate, there is a leaching gap between them and the inner wall of the arc structure (3).

2. The residual material re-screening and recovery mechanism of the corn harvester according to claim 1, characterized in that: The invention also includes a group of driving members for simultaneously driving the upper conveyor belt (2) and the material-stripping and granulation assembly to rotate, wherein the driving members include a driving motor (11) fixedly mounted on the mounting frame (1), the output shaft of the driving motor (11) is fixedly mounted with a driving shaft, the driving shaft is connected to the rotating shaft (5) through a transmission component 1 (13), and the driving shaft is connected to the upper conveyor belt (2) through a transmission component 2 (14).

3. The residual material re-screening and recovery mechanism of the corn harvester according to claim 2, characterized in that: Upper baffles (9) and lower baffles (10) are respectively provided on both sides of the upper conveyor belt (2) and both sides of the arc structure (3); the upper baffles (9) and lower baffles (10) located on the same side are fixedly connected and are also fixedly connected to the mounting frame (1).

4. The residual material re-screening and recovery mechanism of the corn harvester according to claim 3 is characterized in that: The free end of the shifting rod (6) is provided with a curved hook (7).

5. The residual material re-screening and recovery mechanism of the corn harvester according to claim 4, characterized in that: A sliding card strip (17) is fixedly connected to the recovery groove (15), and a card slot (16) that slidably cooperates with the sliding card strip (17) is fixedly installed on the mounting frame (1).

6. The residual material re-screening and recovery mechanism of the corn harvester according to claim 5, characterized in that: It also includes a support seat (12), which is fixedly mounted on the mounting frame (1), and the drive shaft is rotatably connected to the support seat (12).

Citation Information

Patent Citations

  • Impurity tailing re-screening and recycling mechanism assembly of corn harvester

    CN116806558A