Efficient metal sintering porous material calendaring forming device

Abstract

The utility model relates to the technical field of calendaring forming devices, and discloses an efficient metal sintering porous material calendaring forming device which comprises a metal sintering device body. According to the efficient metal sintering porous material calendaring forming device, through the arrangement of the powder suction assembly and the porous material calendaring assembly, when the efficient metal sintering porous material calendaring forming device is used, metal powder enters a raw material frame through a feeding opening, then a stamping groove is filled with the powder along a feeding opening under pushing of a hydraulic pushing device, and then a hydraulic cylinder drives a calendaring template to conduct stamping forming; the upward pushing device pushes out formed workpieces upwards, the hydraulic pushing device drives the raw material frame to push out the formed workpieces to be sintered, the vacuum pump can drive the dust collecting funnel to suck metal powder falling in the moving process of the raw material frame into the powder collecting barrel, the collected waste powder can be recycled, and raw material waste is reduced. Meanwhile, powder scattering can be reduced, equipment blockage and shutdown are avoided, and the overall operation efficiency of a production line is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of calendering forming devices, in particular to a high-efficiency metal sintering porous material calendering forming device. Background Art

[0002] The high-efficiency metal sintering porous material calendering device is a device used to manufacture porous metal materials. It compresses metal powder into a shape through a calendering process and utilizes a sintering process to increase the material's strength and density. This device improves production efficiency, reduces material waste, and enables precise control of the porous structure. It is widely used in fields such as filters and catalyst supports.

[0003] In actual use, the existing high-efficiency metal sintering porous material calendering molding device is not easy to collect and process the excess waste metal powder after pressing and molding, which has certain limitations.

[0004] Therefore, it is necessary to invent a high-efficiency metal sintering porous material calendering forming device to solve the above problems. Utility Model Content

[0005] (1) Technical problems solved

[0006] The technical problem solved by the utility model is to provide a high-efficiency metal sintering porous material calendering molding device that is highly practical, can be simply operated, and has a relatively simple structure, solving the problem in the above-mentioned background technology that it is difficult to collect and process the excess waste metal powder after pressing and molding.

[0007] (2) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a high-efficiency metal sintering porous material calendering forming device, including a metal sintering device body, the side of the metal sintering device body is fixedly connected to a fixed base, the side of the fixed base is connected to a conveying assembly by a screw thread, the conveying assembly includes a connecting rod, a fixing frame, a servo motor, a transmission rod, a conveying roller and a conveyor belt, the side of the metal sintering device body is fixedly connected to a connecting plate, the side of the connecting plate is fixedly connected to a support column, the top of the support column is fixedly connected to a powder suction assembly, the powder suction assembly includes a vacuum pump, a powder collection bucket, a connecting pipe, a connecting head and a dust collecting funnel.

[0009] As a further solution of the present invention, the connecting rod is connected to the side of the fixed base through a screw thread, the side of the connecting rod is fixedly connected to a fixing frame, the side of the fixing frame is fixedly connected to a servo motor, the output end of the servo motor is splined to a transmission rod, the side of the transmission rod is fixedly connected to a conveying roller, and the surface of the conveying roller is slidably connected to a conveyor belt.

[0010] As a further solution of the present invention, the vacuum pump is fixedly connected to the top of the support column, the side of the vacuum pump is connected to a powder collection bucket, the side of the powder collection bucket is connected to a connecting pipe, the side of the connecting pipe is fixedly connected to a connecting head, the side of the metal sintering device body is connected to a connecting head via a screw thread, and the side of the connecting head is connected to a dust collecting funnel.

[0011] As a further solution of the present invention, the inner side wall of the metal sintering device body is fixedly connected to a porous material rolling assembly, and the porous material rolling assembly includes a hydraulic pushing device fixedly connected to the inner side wall of the metal sintering device body, the side of the hydraulic pushing device is fixedly connected to a raw material frame, the inner top wall of the metal sintering device body is fixedly connected to a hydraulic cylinder, the bottom of the hydraulic cylinder is connected to a rolling template via a screw thread, the interior of the metal sintering device body is fixedly connected to an upward pushing device, a plurality of feed holes are provided at the bottom of the raw material frame, and a stamping groove is provided inside the metal sintering device body.

[0012] As a further solution of the present invention, a baffle is fixedly connected to the side of the fixing frame, and a plurality of supporting cylinders are fixedly connected to the bottom of the baffle.

[0013] As a further solution of the present invention, a powder collecting bucket is clamped inside the connecting plate, and a dust cover is threadedly connected to the top of the powder collecting bucket.

[0014] As a further solution of the present invention, a feed port is fixedly connected to the side of the metal sintering device body, and an integrated control device is fixedly connected to the interior of the metal sintering device body.

[0015] (3) Beneficial effects

[0016] The utility model provides a high-efficiency metal sintering porous material calendering forming device, which has the following features:

[0017] Beneficial effects:

[0018] 1. This high-efficiency metal sintering porous material calendering forming device, through the setting of the powder suction component and the porous material calendering component, when in use, the personnel allow the metal powder to enter the raw material frame through the feed port, and then overlap with the stamping groove position under the push of the hydraulic pushing device, the powder fills the stamping groove along the feed hole, and then the hydraulic cylinder drives the calendering template to stamp and form, and the upward pushing device pushes the formed workpiece upward, and the hydraulic pushing device drives the raw material frame to push the formed workpiece out for sintering. The vacuum pump can drive the dust collecting funnel to suck the metal powder dropped during the movement of the raw material frame into the powder collection bucket. The collected waste powder can be reused, reducing raw material waste and production costs. At the same time, it can reduce powder scattering, avoid equipment blockage and shutdown, and improve the overall operation efficiency of the production line.

[0019] 2. This high-efficiency metal sintering porous material calendering molding device is equipped with a conveying component. When in use, personnel fix the connecting rod to the fixed base with screws. After sintering and cooling, the workpiece automatically falls onto the conveyor belt and is transported to the next processing station. The conveying device can realize automated transportation, reduce manual intervention, and ensure the consistency of each molded part in subsequent processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the transmission component of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the powder suction component of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the porous material calendering component of the utility model.

[0024] In the figure: 1. Metal sintering device body; 2. Fixed base; 3. Conveying assembly; 301. Connecting rod; 302. Fixed frame; 303. Servo motor; 304. Transmission rod; 305. Conveying roller; 306. Conveyor belt; 4. Connecting plate; 5. Support column; 6. Powder suction assembly; 601. Vacuum pump; 602. Powder collecting barrel; 603. Connecting pipe; 604. Connecting head; 605. Dust collecting funnel; 7. Porous material calendering assembly; 701. Hydraulic pushing device; 702. Raw material frame; 703. Hydraulic cylinder; 704. Calendering template; 705. Upward pushing device; 8. Baffle; 9. Support cylinder; 10. Dust cover; 11. Feed port; 12. Integrated control device. DETAILED DESCRIPTION

[0025] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] See also Figures 1 to 4 The utility model provides a technical solution: a high-efficiency metal sintering porous material calendering forming device, comprising a metal sintering device body 1, a fixed base 2 is fixedly connected to the side of the metal sintering device body 1, a conveying assembly 3 is screwed to the side of the fixed base 2, the conveying assembly 3 comprises a connecting rod 301, a fixing frame 302, a servo motor 303, a transmission rod 304, a conveying roller 305 and a conveyor belt 306, a connecting plate 4 is fixedly connected to the side of the metal sintering device body 1, a support column 5 is fixedly connected to the side of the connecting plate 4, a powder suction assembly 6 is fixedly connected to the top of the support column 5, and the powder suction assembly 6 comprises a vacuum pump 601, a powder collecting bucket 602, a connecting pipe 603, a connecting head 604 and a dust collecting funnel 605;

[0027] See also Figure 2 The connecting rod 301 is connected to the side of the fixed base 2 by a screw thread. The side of the connecting rod 301 is fixedly connected to the fixing frame 302. The side of the fixing frame 302 is fixedly connected to the servo motor 303. The output end of the servo motor 303 is spline-connected to the transmission rod 304. The side of the transmission rod 304 is fixedly connected to the conveying roller 305. The surface of the conveying roller 305 is slidably connected to the conveyor belt 306. Through the setting of the conveying component 3, the conveying device can realize automated transportation, reduce manual intervention, and ensure the consistency of each molded part in the subsequent process.

[0028] See also Figure 3 , the vacuum pump 601 is fixedly connected to the top of the support column 5, the side of the vacuum pump 601 is connected to the powder collecting bucket 602, the side of the powder collecting bucket 602 is connected to the connecting pipe 603, the side of the connecting pipe 603 is fixedly connected to the connecting head 604, the side of the metal sintering device body 1 is connected to the connecting head 604 by a screw thread, and the side of the connecting head 604 is connected to the dust collecting funnel 605. Through the setting of the powder suction component 6, the vacuum pump 601 can drive the dust collecting funnel 605 to suck the metal powder dropped during the movement of the raw material frame 702 into the powder collecting bucket 602. The collected waste powder can be reused, reducing raw material waste and production costs. At the same time, it can reduce powder scattering, avoid equipment blockage and shutdown, and improve the overall operation efficiency of the production line;

[0029] See also Figure 4The inner side wall of the metal sintering device body 1 is fixedly connected to a porous material calendering assembly 7, and the porous material calendering assembly 7 includes a hydraulic pushing device 701 fixedly connected to the inner side wall of the metal sintering device body 1. A raw material frame 702 is fixedly connected to the side of the hydraulic pushing device 701. A hydraulic cylinder 703 is fixedly connected to the inner top wall of the metal sintering device body 1. The bottom of the hydraulic cylinder 703 is connected to a calendering template 704 through a screw thread. An upward pushing device 705 is fixedly connected to the interior of the metal sintering device body 1. A plurality of feeding holes are provided at the bottom of the raw material frame 702, and a stamping groove is provided inside the metal sintering device body 1. Through the arrangement of the porous material calendering assembly 7, stamping and sintering of the workpiece can be achieved;

[0030] See also Figure 1 , the side of the fixing frame 302 is fixedly connected with a baffle 8, and the bottom of the baffle 8 is fixedly connected with a plurality of supporting cylinders 9;

[0031] See also Figure 3 The powder collecting barrel 602 is clamped inside the connecting plate 4, and the top of the powder collecting barrel 602 is threadedly connected with a dust cover 10;

[0032] See also Figure 1 A feed port 11 is fixedly connected to the side of the metal sintering device body 1 , and an integrated control device 12 is fixedly connected to the interior of the metal sintering device body 1 .

[0033] In the present invention, the working steps of the device are as follows:

[0034] Step 1: During use, personnel allow metal powder to enter the raw material frame 702 through the feed port 11, and then, under the push of the hydraulic pushing device 701, the position of the metal powder coincides with the stamping slot, and the powder fills the stamping slot along the feed hole. Then, the hydraulic cylinder 703 drives the calendering template 704 to stamp and form, and the upward pushing device 705 pushes the formed workpiece upward. The hydraulic pushing device 701 drives the raw material frame 702 to push the formed workpiece out for sintering. The vacuum pump 601 can drive the dust collecting funnel 605 to suck the metal powder dropped during the movement of the raw material frame 702 into the powder collecting bucket 602. The collected waste powder can be reused, reducing raw material waste and production costs. At the same time, it can reduce powder scattering, avoid equipment blockage and shutdown, and improve the overall operation efficiency of the production line.

[0035] Step 2: When in use, personnel use screws to securely connect the connecting rod 301 to the fixed base 2. After sintering and cooling, the workpiece automatically falls onto the conveyor belt 306 and is transported to the next processing station. The conveying device can realize automated transportation, reduce manual intervention, and ensure the consistency of each molded part in subsequent processes. It should be noted that the equipment structure and drawings of the present utility model mainly describe the principle of the present utility model. In terms of the technology of this design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that those skilled in the art understand the principles of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art.

[0036] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency metal sintering porous material calendering forming device, comprising a metal sintering device body (1), characterized in that: The side of the metal sintering device body (1) is fixedly connected to a fixed base (2), and the side of the fixed base (2) is connected to a conveying assembly (3) via screw threads. The conveying assembly (3) includes a connecting rod (301), a fixing frame (302), a servo motor (303), a transmission rod (304), a conveying roller (305) and a conveyor belt (306). The side of the metal sintering device body (1) is fixedly connected to a connecting plate (4), and the side of the connecting plate (4) is fixedly connected to a supporting column (5). The top of the supporting column (5) is fixedly connected to a powder suction assembly (6), and the powder suction assembly (6) includes a vacuum pump (601), a powder collecting bucket (602), a connecting pipe (603), a connecting head (604) and a dust collecting funnel (605).

2. The high-efficiency calendering forming device for sintered porous metal materials according to claim 1, characterized in that: The connecting rod (301) is connected to the side of the fixed base (2) through a screw thread, the side of the connecting rod (301) is fixedly connected to a fixing frame (302), the side of the fixing frame (302) is fixedly connected to a servo motor (303), the output end of the servo motor (303) is spline-connected to a transmission rod (304), the side of the transmission rod (304) is fixedly connected to a conveying roller (305), and the surface of the conveying roller (305) is slidably connected to a conveyor belt (306).

3. The high-efficiency calendering forming device for sintering porous metal materials according to claim 1, characterized in that: The vacuum pump (601) is fixedly connected to the top of the support column (5); the side of the vacuum pump (601) is connected to a powder collection bucket (602); the side of the powder collection bucket (602) is connected to a connecting pipe (603); the side of the connecting pipe (603) is fixedly connected to a connecting head (604); the side of the metal sintering device body (1) is connected to the connecting head (604) via a screw thread; the side of the connecting head (604) is connected to a dust collecting funnel (605).

4. The high-efficiency calendering forming device for sintering porous metal materials according to claim 1, characterized in that: The inner side wall of the metal sintering device body (1) is fixedly connected to a porous material rolling assembly (7), and the porous material rolling assembly (7) includes a hydraulic pushing device (701) fixedly connected to the inner side wall of the metal sintering device body (1), a raw material frame (702) is fixedly connected to the side of the hydraulic pushing device (701), an inner top wall of the metal sintering device body (1) is fixedly connected to a hydraulic cylinder (703), and the bottom of the hydraulic cylinder (703) is connected to a rolling template (704) via a screw thread, an upward pushing device (705) is fixedly connected to the inside of the metal sintering device body (1), a plurality of feed holes are provided at the bottom of the raw material frame (702), and a stamping groove is provided inside the metal sintering device body (1).

5. The high-efficiency calendering forming device for sintering porous metal materials according to claim 1, characterized in that: A baffle (8) is fixedly connected to the side of the fixing frame (302), and a plurality of supporting cylinders (9) are fixedly connected to the bottom of the baffle (8).

6. The high-efficiency calendering forming device for sintering porous metal materials according to claim 1, characterized in that: A powder collecting barrel (602) is clamped inside the connecting plate (4), and a dust cover (10) is threadedly connected to the top of the powder collecting barrel (602).

7. The high-efficiency calendering forming device for sintering porous metal materials according to claim 1, characterized in that: A feed port (11) is fixedly connected to the side of the metal sintering device body (1), and an integrated control device (12) is fixedly connected inside the metal sintering device body (1).

Images