Aluminum plate grooving machine with dust collection mechanism
By introducing components such as dust collecting bucket, deflector and fan into the aluminum plate groover, the accurate collection of dust is achieved, the problem of dust dissipation is solved, and the cleanliness of the working environment is improved.
Patent Information
- Application Number
- CN202422742154.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-11-11
AI Technical Summary
During the working process of the existing aluminum plate groover, dust is not collected thoroughly, and it is easy to drift from the outer edge of the dust collector, affecting the cleanliness of the working environment.
An aluminum plate groover with dust collection mechanism is designed, including a dust collecting bucket, a deflector, a dust collecting barrel and a filter. The air is guided to flow evenly through the deflector, and combined with the fan to provide power, so that debris and powder can accurately enter the dust collecting bucket, and reduce dust clogging through scrapers and conical rings, improving the thoroughness of dust collection.
It effectively reduces dust drifting outward, improves the thoroughness of dust collection, and enhances the cleanliness of the working environment of the aluminum plate groover machine.
Smart Images
Figure CN223210596U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum plate processing, in particular to an aluminum plate slotting machine with a dust collecting mechanism. Background Art
[0002] An aluminum plate slotting machine is a machine specifically used for slotting aluminum plates. It is suitable for the production of various aluminum plates, such as aluminum coils, insulation aluminum plates, patterned aluminum plates, pure aluminum plates, alloy aluminum plates, and curtain wall aluminum plates. In addition, the aluminum plate slotting machine is also used to process rectangular or circular grooves in aluminum plates. It mainly drives the cutter head to move through the main body to cut the required square grooves according to the path and size requirements set by the program. In the prior art, a large amount of debris and dust is generated during the operation of the aluminum plate slotting machine. In order to facilitate the collection of dust, a collection box is often provided at the lower end of the aluminum plate slotting machine. The lower end of the collection box is connected to an external fan. Under the power provided by the external fan, air drives the dust into the collection box. However, depending on the different positions of the air suction port in the collection box, the air flow speed at different positions in the collection box varies greatly, which easily causes dust to drift outward from the outer edge of the collection box, resulting in incomplete dust collection. Utility Model Content
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide an aluminum plate grooving machine with a dust collecting mechanism, which guides the air to flow accurately and evenly in the dust collecting hopper, so that the debris and powder in the grooving process can enter the dust collecting hopper more accurately, reduce the dust at the outer edge of the dust collecting hopper from drifting outward, and make the dust collection more thorough, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: an aluminum plate slotting machine with a dust collecting mechanism, comprising a workbench and a dust collecting mechanism;
[0005] Workbench: The rear end is equipped with a movable slotting cutter head;
[0006] Dust collecting mechanism: It includes a dust hopper, a guide plate, a dust collecting barrel and a filter. The dust hopper is arranged at the upper end of the workbench. The outer arc surface of the discharge pipe at the lower end of the dust hopper is threadedly connected to the dust collecting barrel. A filter is provided at the air outlet of the dust hopper. Guide plates are respectively provided between the front and rear inner walls of the dust hopper. The guide plates are inclined from top to bottom toward the dust collecting barrel to guide the air to flow accurately and evenly in the dust hopper, so that the debris and powder in the grooving process can enter the dust hopper more accurately, reduce the dust at the outer edge of the dust hopper from drifting outward, make the dust collection more thorough, and improve the cleanliness of the working environment of the aluminum plate grooving machine.
[0007] Furthermore, an electric robotic arm is provided at the rear end of the workbench, a slotting cutter head is provided on the rotating shaft at the end of the electric robotic arm, a single-chip microcomputer is provided at the front end of the workbench, the input end of the single-chip microcomputer is electrically connected to an external power supply, and the input end of the electric robotic arm is electrically connected to the output end of the single-chip microcomputer to control the start and stop of the entire device.
[0008] Furthermore, the dust collecting mechanism also includes a fan, which is arranged inside the workbench, the air inlet pipe of the fan is connected to the air outlet of the dust collecting hopper, and the input end of the fan is electrically connected to the output end of the single-chip microcomputer to provide power for the flow of air.
[0009] Furthermore, the dust collecting mechanism also includes a scraper, an outer gear ring and a drive motor. The outer gear ring is rotatably connected to the rotating groove at the upper end of the dust hopper discharge pipe. The inner arc surface of the outer gear ring is respectively provided with a scraper, and the scraper is installed in cooperation with the filter. The drive motor is arranged on the outer arc surface of the discharge pipe of the dust hopper. A gear is provided at the upper end of the output shaft of the drive motor, and the gear is meshed with the outer gear ring. The input end of the drive motor is electrically connected to the output end of the single-chip microcomputer to reduce the accumulation of dust on the surface of the filter.
[0010] Furthermore, the dust collecting mechanism also includes a conical ring, which is arranged at the lower end of the inner arc surface of the discharge pipe of the dust collecting hopper, and the scrapers are all in contact with the upper surface of the conical ring to prevent the dust in the dust collecting tube from moving upward.
[0011] Furthermore, the left and right ends of the workbench are rotatably connected with screws, the thread directions of the front and rear ends of the screw are opposite, two clamps are threadedly connected between the two screws, and the two clamps are symmetrically distributed front and back. A motor is provided at the rear end of the workbench, and the output shaft of the motor is fixedly connected to the rear end of the screw. The input end of the motor is electrically connected to the output end of the single-chip microcomputer to clamp the aluminum plate.
[0012] Furthermore, the opening at the front end of the workbench is rotatably connected to a cabinet door through a hinge, so as to facilitate cleaning of the dust inside the dust collecting cylinder.
[0013] Compared with the prior art, the beneficial effects of the present invention are: the aluminum plate slotting machine with dust collection mechanism has the following advantages:
[0014] The debris and powder generated during the slotting process are carried into the dust collecting tube by external air, and the dust generated during the processing of the aluminum plate slotting machine is collected. The air is guided to flow accurately and evenly in the dust collecting hopper, so that the debris and powder generated during the slotting process can enter the dust collecting hopper more accurately, reducing the dust at the outer edge of the dust collecting hopper from drifting outward, making the dust collection more thorough, and improving the cleanliness of the working environment of the aluminum plate slotting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the overall device of the utility model in a front view section;
[0017] Figure 3 This is an enlarged structural diagram of point A of the present invention.
[0018] In the figure: 1 workbench, 2 slotting cutter head, 3 dust collecting mechanism, 31 dust collecting hopper, 32 guide plate, 33 dust collecting cylinder, 34 fan, 35 filter screen, 36 scraper, 37 outer gear ring, 38 drive motor, 39 conical ring, 4 electric robot arm, 5 single chip microcomputer, 6 screw, 7 splint, 8 motor, 9 cabinet door. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figure 1-3 , this embodiment provides a technical solution: an aluminum plate slotting machine with a dust collecting mechanism, comprising a workbench 1 and a dust collecting mechanism 3;
[0021] Workbench 1: The rear end is provided with a movable slotting cutter head 2, which is used to slot the aluminum plate surface by high-speed rotation of the slotting cutter head 2. The rear end of the workbench 1 is provided with an electric manipulator 4, and the rotating shaft of the electric manipulator 4 is provided with a slotting cutter head 2, which drives the slotting cutter head 2 to rotate and adjusts the position of the slotting cutter head 2 at the same time. The front end of the workbench 1 is provided with a single-chip microcomputer 5 to control the start and stop of the entire device. The input end of the single-chip microcomputer 5 is electrically connected to the external power supply, and the input end of the electric manipulator 4 is electrically connected to the output end of the single-chip microcomputer 5. The left and right ends of the workbench 1 are rotatably connected to screws 6, and the front and rear ends of the screw 6 are connected to the screw 6. The thread directions of the ends are opposite, and two plywoods 7 are threadedly connected between the two screws 6. The two plywoods 7 are symmetrically distributed front and back. A motor 8 is provided at the rear end of the workbench 1. The output shaft of the motor 8 is fixedly connected to the rear end of the screw 6. The input end of the motor 8 is electrically connected to the output end of the single-chip microcomputer 5. When the motor 8 is started, the output shaft of the motor 8 drives the screw 6. Through the threaded connection between the screw 6 and the plywood 7, the two plywoods 7 are affected by the opposite thread directions of the front and rear ends of the screw 6, so that the two plywoods 7 move relative to each other to clamp and fix the aluminum plate. The opening at the front end of the workbench 1 is connected to a cabinet door 9 through a hinge to facilitate cleaning of collected dust.
[0022] Dust collecting mechanism 3: It includes a dust collecting hopper 31, a guide plate 32, a dust collecting cylinder 33 and a filter 35. The dust collecting hopper 31 is arranged at the upper end of the workbench 1. The outer arc surface of the discharge pipe at the lower end of the dust collecting hopper 31 is threadedly connected to the dust collecting cylinder 33. A filter 35 is provided at the air outlet of the dust collecting hopper 31. A guide plate 32 is provided between the front and rear inner walls of the dust collecting hopper 31. The guide plates 32 are inclined from top to bottom toward the direction of the dust collecting cylinder 33. During the slotting process, the debris and powder generated will be collected by the dust collecting hopper 31. The dust collecting mechanism 3 further includes a fan 34, which is arranged inside the workbench 1, and an air inlet pipe of the fan 34 is connected to the air outlet of the dust collecting hopper 31, and an input end of the fan 34 is electrically connected to the fan 34. The dust collecting mechanism 3 is connected to the output end of the single chip microcomputer 5 to provide power for the flow of air. The dust collecting mechanism 3 also includes a scraper 36, an outer gear ring 37 and a drive motor 38. The outer gear ring 37 is rotatably connected to the rotating groove at the upper end of the discharge pipe of the dust collecting hopper 31. The inner arc surface of the outer gear ring 37 is respectively provided with a scraper 36. The scraper 36 is installed in conjunction with the filter 35. The drive motor 38 is arranged on the outer arc surface of the discharge pipe of the dust collecting hopper 31. The upper end of the output shaft of the drive motor 38 is provided with a gear, which is meshed with the outer gear ring 37 to drive the dust collecting hopper 31. The input end of the driving motor 38 is electrically connected to the output end of the single-chip computer 5. The driving motor 38 is started, and the scraper 36 is rotated in a circle through the meshing transmission of the gear and the outer gear ring 37 to push and scrape the dust on the surface of the filter 35, thereby reducing the probability of dust clogging the filter 35. The dust collecting mechanism 3 also includes a conical ring 39, which is arranged at the lower end of the inner arc surface of the discharge pipe of the dust collecting hopper 31. The scrapers 36 are all in contact with the upper surface of the conical ring 39 to prevent the dust in the dust collecting cylinder 33 from moving upward.
[0023] The working principle of an aluminum plate slotting machine with a dust collecting mechanism provided by the present invention is as follows: when in use, an aluminum plate is placed on the surface of a workbench 1, and a motor 8 is started by a single chip microcomputer 5. The output shaft of the motor 8 drives a screw rod 6, which is connected to a clamping plate 7 through a thread. The two clamping plates 7 are affected by the opposite directions of the threads at the front and rear ends of the screw 6, so that the two clamping plates 7 move relative to each other to clamp and fix the aluminum plate. Then, the electric mechanical arm 4 is started, and the rotating shaft at the end of the electric mechanical arm 4 drives the slotting cutter head 2 to rotate at a high speed, and at the same time, the slotting cutter head 2 is moved, and the slotting cutter head 2 is used to slot the surface of the aluminum plate. During the slotting process, the debris and powder generated will be collected into the dust collecting cylinder 33 through the dust collecting hopper 31, and the fan 34 is started at the same time to guide the dust collector 33 to the dust collecting cylinder 33. The air flows, allowing external air to enter the dust hopper 31 through the opening at the upper end of the dust hopper 31, reducing the outward dispersion of powder. At the same time, under the guidance of the guide plate 32, the air at the upper end opening of the dust hopper 31 is evenly concentrated to the middle of the dust hopper 31, making the flow of air in the dust hopper 31 more uniform, ensuring that the dust at the outer edge can also accurately enter the dust hopper 31, making the powder collection more thorough. During the collection process, the drive motor 38 is started, and the scraper 36 is rotated in a circle through the meshing transmission of the gear and the outer gear ring 37 to push and scrape the dust on the surface of the filter screen 35, reducing the probability of dust clogging the filter screen 35, and allowing dust and debris to enter the dust collecting barrel 33 through the tapered ring 39.
[0024] It is worth noting that the single-chip microcomputer 5 disclosed in the above embodiment can use a PIC16F1823-I / P model single-chip microcomputer, and the electric robotic arm 4, fan 34, drive motor 38 and motor 8 can be freely configured according to the actual application scenario. The electric robotic arm 4 can use a 0707A model electric robotic arm, the fan 34 can use a C4-73 model dust exhaust centrifugal fan, and the drive motor 38 and motor 8 can both use D08LD40-48A-30S model motors. The single-chip microcomputer 5 controls the operation of the electric robotic arm 4, fan 34, drive motor 38 and motor 8 using methods commonly used in the prior art.
[0025] The above are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An aluminum plate slotting machine with a dust collecting mechanism, characterized in that: It includes a workbench (1) and a dust collecting mechanism (3); Workbench (1): a movable slotting cutter head (2) is provided at its rear end; A dust collecting mechanism (3): comprising a dust collecting hopper (31), a guide plate (32), a dust collecting cylinder (33) and a filter screen (35); the dust collecting hopper (31) is arranged at the upper end of the workbench (1); the outer arc surface of the discharge pipe at the lower end of the dust collecting hopper (31) is threadedly connected to the dust collecting cylinder (33); a filter screen (35) is provided at the air outlet of the dust collecting hopper (31); guide plates (32) are respectively provided between the front and rear inner walls of the dust collecting hopper (31); and the guide plates (32) are all inclined from top to bottom toward the dust collecting cylinder (33).
2. The aluminum plate slotting machine with a dust collecting mechanism according to claim 1, characterized in that: The rear end of the workbench (1) is provided with an electric mechanical arm (4), a slotting cutter head (2) is provided on a rotating shaft at the end of the electric mechanical arm (4), and the front end of the workbench (1) is provided with a single-chip microcomputer (5), an input end of the single-chip microcomputer (5) is electrically connected to an external power supply, and the input end of the electric mechanical arm (4) is electrically connected to an output end of the single-chip microcomputer (5).
3. The aluminum plate slotting machine with a dust collecting mechanism according to claim 2, characterized in that: The dust collecting mechanism (3) further comprises a fan (34), the fan (34) being arranged inside the workbench (1), the air inlet pipe of the fan (34) being connected to the air outlet of the dust collecting hopper (31), and the input end of the fan (34) being electrically connected to the output end of the single chip computer (5).
4. The aluminum plate slotting machine with a dust collecting mechanism according to claim 2, characterized in that: The dust collecting mechanism (3) further comprises a scraper (36), an outer gear ring (37) and a drive motor (38), wherein the outer gear ring (37) is rotatably connected to a rotating groove at the upper end of a discharge pipe of the dust collecting hopper (31), and the inner arc surface of the outer gear ring (37) is provided with a scraper (36), and the scraper (36) is installed in conjunction with the filter (35). The drive motor (38) is arranged on the outer arc surface of the discharge pipe of the dust collecting hopper (31), and a gear is provided at the upper end of the output shaft of the drive motor (38), and the gear is meshed with the outer gear ring (37). The input end of the drive motor (38) is electrically connected to the output end of the single chip microcomputer (5).
5. The aluminum plate slotting machine with a dust collecting mechanism according to claim 4, characterized in that: The dust collecting mechanism (3) further comprises a conical ring (39), which is arranged at the lower end of the inner arc surface of the discharge pipe of the dust collecting hopper (31), and the scrapers (36) are all in contact with the upper surface of the conical ring (39).
6. The aluminum plate slotting machine with a dust collecting mechanism according to claim 2, characterized in that: The left and right ends of the workbench (1) are rotatably connected to screw rods (6), the front and rear ends of the screw rods (6) have opposite thread directions, two clamping plates (7) are threadedly connected between the two screw rods (6), and the two clamping plates (7) are symmetrically distributed front and back. The rear end of the workbench (1) is respectively provided with a motor (8), the output shaft of the motor (8) is fixedly connected to the rear end of the screw rod (6), and the input end of the motor (8) is electrically connected to the output end of the single-chip computer (5).
7. The aluminum plate slotting machine with a dust collecting mechanism according to claim 1, characterized in that: The opening at the front end of the workbench (1) is rotatably connected to a cabinet door (9) via a hinge.