Line repairing type high-definition laser plate roller engraving device

By integrating polishing and sealing mechanisms on the engraving device, burr treatment and flue gas emission problems are solved, improving convenience and efficiency.

CN223210672UActive Publication Date: 2025-08-12ZIBO YUNCHENG PLATE MAKING
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Patent Information

Application Number
CN202422482289.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-12
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The existing line-complement high-definition laser roll engraving device lacks a burr treatment device after laser cutting, resulting in the need for transfer and polishing, reducing convenience and working efficiency. At the same time, the device is not completely sealed, causing the flue gas to be discharged into the air.

Method used

A grinding mechanism and sealing mechanism are designed to grind the plate roller burrs by driving the motor screw and cylinder to drive the grinding plate, and seal the plate by driving the motor to prevent the flue gas from being discharged.

Benefits of technology

It realizes direct polishing of burrs on the engraving device, improving convenience and working efficiency, while enhancing the flue gas collection effect and reducing flue gas emissions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a line repairing type high-definition laser plate roller engraving device, and relates to the technical field of plate roller engraving, the line repairing type high-definition laser plate roller engraving device comprises a base, a mounting groove is formed in the base, an air exhaust cover is arranged on the outer wall of the top of the base, a walking mechanism is arranged in the mounting groove, and a laser head is arranged on the walking mechanism; and a second box body is fixedly mounted on the outer wall of the top of the base, and a polishing mechanism is arranged in the second box body. Under the matching action of the grinding plate and the like, the output end of the air cylinder is controlled to start, so that the grinding plate can be pushed to move and is released from the printing roller, the output end of the rotating motor is controlled to start, so that the grinding plate can be driven to move, and burrs on the printing roller can be ground; therefore, the plate roller does not need to be transferred to other places to be polished, and the convenience and the working efficiency during use are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of plate roller engraving, and in particular to a line-filling high-definition laser plate roller engraving device. Background Art

[0002] Roller products are widely used in the processing industry. Many products are made with various roller products. Some roller products can achieve excellent embossing effects. Many wallpaper patterns are created by pressing roller products. Roller laser engraving is very important. After laser engraving is completed, a touch-up operation is performed to maintain high surface clarity.

[0003] After searching, the Chinese patent authorization announcement number CN219189002U discloses a line-filling high-definition laser plate roller engraving device, including a base, a motor 1 is fixedly mounted on the surface of one end of the base, a rotating shaft is mounted on the output end of the motor 1, one end of the rotating shaft passes through the base and is mounted with a fixed splint, and a screw rod is rotatably connected to the interior of the base below the fixed splint.

[0004] The above-mentioned patent discloses a line-filling high-definition laser plate roller engraving device with the following shortcomings: although the device is convenient for fixing plate rollers of various lengths, and the fixation is convenient and quick, which effectively speeds up the cutting efficiency of the plate roller, after the device completes the laser cutting of the plate roller, burrs may remain on the plate roller, which requires grinding. The device does not have a device for processing the burrs, and the plate roller needs to be transferred to a place where it can be ground. Therefore, it is not particularly convenient to use, which reduces work efficiency. Moreover, when the device is in use, since it is not in a completely sealed state, a small amount of smoke will still be discharged into the air, and the sealing effect can be further improved. Utility Model Content

[0005] The purpose of the utility model is to solve or at least alleviate the problem in the prior art that the device is not provided with a device for processing burrs, and furthermore, the plate roller needs to be transferred to a place where it can be polished, so it is not particularly convenient to use and reduces work efficiency.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a line-filling high-definition laser plate roller engraving device, comprising a base, a mounting groove being formed on the base, an exhaust hood being provided on the top outer wall of the base, a traveling mechanism being provided in the mounting groove, a laser head being provided on the traveling mechanism, a second box being fixedly mounted on the top outer wall of the base, and a grinding mechanism being provided in the second box;

[0007] The grinding mechanism includes a first screw rotatably installed in the second box body, a sliding block is screwed on the first screw, a mounting bracket is fixedly installed on the bottom outer wall of the sliding block, a cylinder is fixedly installed on the mounting bracket, a mounting plate is fixedly installed on the output end of the cylinder, a rotating motor is fixedly installed on one side outer wall of the mounting plate, and the output end of the rotating motor is fixedly installed on the grinding plate through a rotating column, a third motor is provided on one side outer wall of the second box body, and the output end of the third motor passes through one side outer wall of the second box body and is fixedly connected to the first screw.

[0008] By adopting the above technical solution, the third motor is started by control, and the output end of the third motor will drive the first screw to rotate. The rotation of the first screw will drive the sliding block and the mounting frame to move. The movement of the mounting frame will drive the grinding plate to move, and move to the side of the plate roller that needs to be polished. Then, the cylinder is started by control, and the output end of the cylinder will push the grinding plate to move and release it from the plate roller. The rotating motor is started by control, and the output end of the rotating motor will drive the grinding plate to move, and the burrs on the plate roller can be polished. Therefore, there is no need to transfer the plate roller to other places for polishing, which improves convenience and work efficiency during use.

[0009] Optionally, a fixing bracket is fixedly mounted on one side outer wall of the second box body, and the third motor is fixedly mounted on the fixing bracket.

[0010] By adopting the above technical solution, the fixing frame can be provided to assist in installation.

[0011] Optionally, a first support plate is fixedly mounted on one side outer wall of the base, a first motor is fixedly mounted on the top outer wall of the first support plate, and one end of a rotating shaft of the first motor is fixedly connected to a fixing clamping plate.

[0012] By adopting the above technical solution, the first motor is controlled to start, and the output end of the first motor drives the fixed clamping plate to rotate, so as to rotate the plate roller fixed between the fixed clamping plate and the movable clamping plate.

[0013] Optionally, a second motor is provided on one side outer wall of the base, a screw is rotatably installed in the mounting groove, the output end of the second motor passes through one side outer wall of the base and is fixedly connected to the screw, a threaded plate is screwed on the screw, and a movable splint is provided on one side outer wall of the threaded plate.

[0014] By adopting the above technical solution, the second motor is started by controlling the output end of the second motor to drive the screw to rotate, the screw rotation will drive the threaded plate to rotate and drive the movable splint to move, and then the plate roller can be fixed between the fixed splint and the movable splint.

[0015] Optionally, a second support plate is fixedly mounted on one side outer wall of the base, and the second motor is fixedly mounted on the top outer wall of the second support plate.

[0016] By adopting the above technical solution, the second support plate is provided to assist in installation.

[0017] Optionally, a first box body is fixedly installed on the outer walls on both sides of the base, and a lifting block is slidably installed in each of the two first boxes, a second screw is screwed on one of the lifting blocks, a fourth motor is fixedly installed on the bottom outer wall of one of the first boxes, and the output end of the fourth motor is fixedly connected to the second screw, a limiting rod is passed through and slidably installed on the other lifting block, and the limiting rod is fixedly installed in the other first box, and the same sealing plate is fixedly installed on the outer wall of one side of the two lifting blocks.

[0018] By adopting the above technical solution, the fourth motor is started by controlling the output end of the fourth motor to drive the second screw to rotate, and drive the lifting block and the sealing plate to move downward, so that the base can be sealed during engraving to prevent a small amount of smoke from being discharged into the air, thereby further improving the collection of smoke.

[0019] Optionally, a sliding groove is provided on an outer wall of one side of the base, and a collection box is slidably installed in the sliding groove.

[0020] By adopting the above technical solution, the waste generated by carving can be collected by providing a collection box.

[0021] Optionally, a numerical control computer is provided on one outer wall of the first box body, and the numerical control computer is connected to the first motor, the second motor, the third motor, the rotating motor and the fourth motor by wires.

[0022] By adopting the above technical solution, the CNC computer is connected to the first motor, the second motor, the third motor, the rotating motor and the fourth motor by wires, so that the start and stop of the first motor, the second motor, the third motor, the rotating motor and the fourth motor can be controlled.

[0023] In summary, the beneficial effects of this application are as follows:

[0024] 1. The new model of the present application adopts the cooperation of the grinding plate, etc., by controlling the start-up of the cylinder, the output end of the cylinder will push the grinding plate to move and release it from the plate roller, and by controlling the start-up of the rotating motor, the output end of the rotating motor will drive the grinding plate to move, and then the burrs on the plate roller can be polished, so there is no need to transfer the plate roller to other places for polishing, which improves the convenience and work efficiency during use.

[0025] 2. The new model of the present application adopts the cooperation of the sealing plate, etc., and by controlling the start of the fourth motor, the output end of the fourth motor will drive the second screw to rotate, and will drive the lifting block and the sealing plate to move downward, so that the base can be sealed during engraving to prevent a small amount of smoke from being discharged into the air, further improving the collection of smoke. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the entire application;

[0027] Figure 2 It is a schematic diagram of the clamping structure of this application;

[0028] Figure 3 It is a partial expanded schematic diagram of this application;

[0029] Figure 4 It is a schematic diagram of the sealing structure of this application.

[0030] Explanation of the accompanying drawings: In the figure: 1. base; 2. exhaust hood; 3. first box body; 4. CNC computer; 5. sliding groove; 6. collecting box; 7. sealing plate; 8. first support plate; 9. first motor; 10. mounting groove; 11. fixed splint; 12. second support plate; 13. second motor; 14. threaded plate; 15. movable splint; 16. screw; 17. walking mechanism; 18. laser head; 19. second box body; 20. fixed frame; 21. third motor; 22. first screw; 23. sliding block; 24. mounting frame; 25. cylinder; 26. mounting plate; 27. rotating motor; 28. grinding plate; 29. fourth motor; 30. second screw; 31. lifting block; 32. limiting rod. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-4 This application is described in further detail.

[0032] See also Figure 1-3 A line-filling high-definition laser plate roller engraving device includes a base 1, a mounting groove 10 provided on the base 1, an exhaust hood 2 fixedly mounted on the top outer wall of the base 1, a traveling mechanism 17 disposed in the mounting groove 10, a laser head 18 disposed on the traveling mechanism 17, a second box 19 fixedly mounted on the top outer wall of the base 1, a polishing mechanism disposed in the second box 19, a sealing mechanism disposed on one side of the base 1, and a clamping mechanism disposed in the mounting groove 10 for clamping the plate roller.

[0033] Among them, the grinding mechanism includes a first screw 22 rotatably installed in the second box body 19, a sliding block 23 screwed on the first screw 22, a mounting frame 24 fixedly installed on the outer wall of the bottom of the sliding block 23, a cylinder 25 fixedly installed on the mounting frame 24, a mounting plate 26 fixedly installed on the output end of the cylinder 25, a rotating motor 27 fixedly installed on the outer wall of one side of the mounting plate 26, and the output end of the rotating motor 27 is fixedly installed with a grinding plate 28 through a rotating column, a fixing frame 20 fixedly installed on the outer wall of one side of the second box body 19, and a third motor 21 fixedly installed on the fixing frame 20, and the output end of the third motor 21 passes through the outer wall of one side of the second box body 19 and is fixedly connected to the first screw 22.

[0034] During use, the third motor 21 is started by control, and the output end of the third motor 21 will drive the first screw 22 to rotate. The first screw 22 rotates and drives the sliding block 23 and the mounting frame 24 to move. The movement of the mounting frame 24 will drive the grinding plate 28 to move, and move to the side of the plate roller that needs to be polished. Then, the cylinder 25 is started by control, and the output end of the cylinder 25 will push the grinding plate 28 to move and release it from the plate roller. The rotating motor 27 is started by control, and the output end of the rotating motor 27 will drive the grinding plate 28 to move, and then the burrs on the plate roller can be polished. Therefore, there is no need to transfer the plate roller to other places for polishing, which improves convenience and work efficiency during use.

[0035] Reference Figure 1 and Figure 2 The clamping mechanism includes a first support plate 8 fixedly mounted on the outer wall of one side of the base 1, a first motor 9 fixedly mounted on the outer wall of the top of the first support plate 8, and one end of the rotating shaft of the first motor 9 is fixedly connected to a fixed clamping plate 11, a second support plate 12 fixedly mounted on the outer wall of one side of the base 1, a second motor 13 fixedly mounted on the second support plate 12, a screw rod 16 rotatably mounted in the mounting groove 10, and the output end of the second motor 13 passes through the outer wall of one side of the base 1 and is fixedly connected to the screw rod 16, a threaded plate 14 screwed on the screw rod 16, and a movable clamping plate 15 is provided on one side outer wall of the threaded plate 14;

[0036] During use, by controlling and starting the second motor 13, the output end of the second motor 13 will drive the screw rod 16 to rotate, and the screw rod 16 rotates and drives the threaded plate 14 to rotate and drives the movable splint 15 to move, so that the plate roller can be fixed between the fixed splint 11 and the movable splint 15, and then by inputting the cutting program and the line filling program into the CNC computer 4, the CNC computer 4 controls the walking mechanism 17 to drive the laser head 18 to move and cut, and at the same time controls and starts the first motor 9, and the output end of the first motor 9 will drive the fixed splint 11 to rotate, so that the plate roller fixed between the fixed splint 11 and the movable splint 15 can be rotated, and the surface of the plate roller can be fully processed.

[0037] Reference Figure 1 and Figure 4 The sealing mechanism includes first boxes 3 fixedly mounted on the outer walls of both sides of the base 1, lifting blocks 31 rotatably mounted in the two first boxes 3, a second screw 30 screwed on one of the lifting blocks 31, a fourth motor 29 fixedly mounted on the outer wall of the bottom of one of the first boxes 3, and the output end of the fourth motor 29 is fixedly connected to the second screw 30, a limiting rod 32 that passes through and is slidably mounted on the other lifting block 31, and the limiting rod 32 is fixedly mounted in the other first box 3, a same sealing plate 7 fixedly mounted on the outer wall of one side of the two lifting blocks 31, a sliding groove 5 opened on the outer wall of one side of the base 1, and a collection box 6 slidably mounted in the sliding groove 5;

[0038] During use, the fourth motor 29 is started by controlling the output end of the fourth motor 29 to drive the second screw 30 to rotate, and drive the lifting block 31 and the sealing plate 7 to move downward, so that the base 1 can be sealed during engraving to prevent a small amount of smoke from being discharged into the air, further improving the collection of smoke, and by setting up a collection box 6, the waste generated by engraving can be collected.

[0039] Reference Figure 1-3 A numerical control computer 4 is provided on one outer wall of the first box body 3. The numerical control computer 4 is connected to the first motor 9, the second motor 13, the third motor 21, the rotating motor 27 and the fourth motor 29 by wires. The numerical control computer 4 is connected to the first motor 9, the second motor 13, the third motor 21, the rotating motor 27 and the fourth motor 29 by wires, so that the first motor 9, the second motor 13, the third motor 21, the rotating motor 27 and the fourth motor 29 can be controlled to start and stop.

[0040] The implementation principle of the present application is as follows: when in use, the plate roller to be cut is first placed between the fixed splint 11 and the movable splint 15, and then the second motor 13 is started by control, and the output end of the second motor 13 drives the screw rod 16 to rotate, and the screw rod 16 rotates and drives the threaded plate 14 to rotate and drives the movable splint 15 to move, so that the plate roller can be fixed between the fixed splint 11 and the movable splint 15, and then the cutting program and the line filling program are input into the CNC computer 4, and the CNC computer 4 controls the walking mechanism 17 to drive the laser head 18 to move and cut, and at the same time controls and starts the first motor 9, and the output end of the first motor 9 drives the fixed splint 11 to rotate, so that the plate roller fixed between the fixed splint 11 and the movable splint 15 can be rotated, and the surface of the plate roller can be fully processed;

[0041] By controlling to start the third motor 21, the output end of the third motor 21 will drive the first screw 22 to rotate, the first screw 22 rotates and drives the sliding block 23 and the mounting frame 24 to move, the mounting frame 24 moves and drives the grinding plate 28 to move, and moves to the side of the plate roller that needs to be polished, and then by controlling to start the cylinder 25, the output end of the cylinder 25 will push the grinding plate 28 to move and release it from the plate roller, and by controlling to start the rotating motor 27, the output end of the rotating motor 27 will drive the grinding plate 28 to move, and then the burrs on the plate roller can be polished, so there is no need to move the plate roller to other places for polishing, thereby improving the convenience and work efficiency during use;

[0042] By controlling and starting the fourth motor 29, the output end of the fourth motor 29 will drive the second screw 30 to rotate, and will drive the lifting block 31 and the sealing plate 7 to move downward, so that the base 1 can be sealed during engraving to prevent a small amount of smoke from being discharged into the air, thereby further improving the collection of smoke.

[0043] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A line-filling high-definition laser plate roller engraving device, comprising a base (1), a mounting groove (10) being provided on the base (1), an exhaust hood (2) being provided on the top outer wall of the base (1), a walking mechanism (17) being provided in the mounting groove (10), and a laser head (18) being provided on the walking mechanism (17), characterized in that: A second box (19) is fixedly mounted on the top outer wall of the base (1), and a grinding mechanism is provided in the second box (19); The grinding mechanism comprises a first screw (22) rotatably mounted in a second box (19), a sliding block (23) being screwed onto the first screw (22), a mounting frame (24) being fixedly mounted on the bottom outer wall of the sliding block (23), a cylinder (25) being fixedly mounted on the mounting frame (24), an output end of the cylinder (25) being fixedly mounted with a mounting plate (26), a rotating motor (27) being fixedly mounted on one side outer wall of the mounting plate (26), and a grinding plate (28) being fixedly mounted on the output end of the rotating motor (27) via a rotating column, a third motor (21) being provided on one side outer wall of the second box (19), and an output end of the third motor (21) passing through one side outer wall of the second box (19) and being fixedly connected to the first screw (22).

2. The line-filling high-definition laser plate roller engraving device according to claim 1, characterized in that: A fixing frame (20) is fixedly mounted on one side outer wall of the second box body (19), and the third motor (21) is fixedly mounted on the fixing frame (20).

3. The line-filling high-definition laser roller engraving device according to claim 1, characterized in that: A first support plate (8) is fixedly mounted on an outer wall of one side of the base (1), a first motor (9) is fixedly mounted on an outer wall of the top of the first support plate (8), and a fixed clamping plate (11) is fixedly connected to one end of a rotating shaft of the first motor (9).

4. The line-filling high-definition laser roller engraving device according to claim 1, characterized in that: A second motor (13) is provided on one side outer wall of the base (1), a screw rod (16) is rotatably installed in the mounting groove (10), an output end of the second motor (13) passes through one side outer wall of the base (1) and is fixedly connected to the screw rod (16), a threaded plate (14) is screwed onto the screw rod (16), and a movable clamping plate (15) is provided on one side outer wall of the threaded plate (14).

5. The line-filling high-definition laser plate roller engraving device according to claim 4, characterized in that: A second support plate (12) is fixedly mounted on one side outer wall of the base (1), and the second motor (13) is fixedly mounted on the top outer wall of the second support plate (12).

6. The line-filling high-definition laser roller engraving device according to claim 1, characterized in that: The outer walls on both sides of the base (1) are fixedly mounted with first boxes (3), and lifting blocks (31) are slidably mounted in the two first boxes (3), and a second screw (30) is screwed onto one of the lifting blocks (31). A fourth motor (29) is fixedly mounted on the bottom outer wall of one of the first boxes (3), and the output end of the fourth motor (29) is fixedly connected to the second screw (30). A limiting rod (32) is passed through and slidably mounted on the other lifting block (31), and the limiting rod (32) is fixedly mounted in the other first box (3). The same sealing plate (7) is fixedly mounted on the outer walls on one side of the two lifting blocks (31).

7. The line-filling high-definition laser roller engraving device according to claim 1, characterized in that: A sliding groove (5) is provided on one outer wall of the base (1), and a collection box (6) is slidably mounted in the sliding groove (5).

8. The line-filling high-definition laser roller engraving device according to claim 6, characterized in that: A numerical control computer (4) is provided on one outer wall of the first box body (3), and the numerical control computer (4) is connected to the first motor (9), the second motor (13), the third motor (21), the rotating motor (27) and the fourth motor (29) via electric wires.

Citation Information

Patent Citations

  • Line repairing type high-definition laser plate roller engraving device

    CN219189002U