Welding tool
By designing the welding stations of the long and short square tubes of the welding tool, combining the positioning blocks and driving mechanisms, the problem of large traditional welding errors is solved, and high-precision and high-quality welding effects are achieved.
Patent Information
- Application Number
- CN202422125855.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-08-30
AI Technical Summary
In traditional welding operations, the welding error between short square tubes and long square tubes is large, the welding quality is poor, and the overall effect is poor.
A welding tool is designed, including a symmetrically arranged rectangular tube welding station and a short square tube welding station arranged equidistantly. Combining the positioning block, camshaft and driving mechanism, it realizes precise positioning and secondary fixation of the rectangular tube and the short square tube.
It improves welding accuracy and quality, ensures the smooth progress of welding operations, complete overall functions and strong practicality.
Smart Images

Figure CN223210737U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tooling fixtures, and more specifically, to a welding tool. Background Art
[0002] Some guardrails on the market consist of two rectangular tubes connected by several short square tubes. The short square tubes are welded to the rectangular tubes at both ends. Traditional welding relies on a skilled worker holding the short square tubes in place with one hand and the welding torch with the other. This results in large welding errors, poor weld quality, and poor overall results. Therefore, the present utility model proposes a welding tool. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a welding tool.
[0004] In order to solve the above technical problems, the purpose of the present invention is achieved as follows: the present invention relates to a welding tool, including a welding base plate, on which two rectangular tube welding stations are arranged symmetrically and extend forward and backward, and the welding base plate is provided with a plurality of short square tube welding stations arranged equidistantly and extend forward and backward, and the short square tube welding station is arranged between the two rectangular tube welding stations;
[0005] A first positioning block is provided at one end of the rectangular tube welding station, and a second positioning block is provided at one side of the rectangular tube welding station, and the second positioning block and the first positioning block are both fixedly connected to the welding base plate;
[0006] One side of the short square tube welding station is provided with a third positioning block fixedly connected to the welding base plate, and the other side is provided with a cam shaft rotatably connected to the welding base plate. One end of the cam shaft is provided with a clamping cam for follow-up, and the other end is transmission-connected to a driving mechanism for controlling the rotation.
[0007] The utility model is further configured as follows: the driving mechanism includes a gear transmission-connected to the camshaft, a rack meshing with all the gears, the rack is arranged to extend forward and backward, a driving plate is slidably connected to the welding base plate, a push rod cylinder is provided on the driving plate to control its forward and backward movement, the push rod cylinder is provided on the welding base plate, and the rack is provided on the driving plate.
[0008] The utility model is further configured as follows: a linear guide rail extending forward and backward is provided on the welding bottom plate, a linear slider is slidably connected to the linear guide rail, and the driving plate is provided on the linear slider.
[0009] The utility model is further configured as follows: the driving mechanism is arranged below the welding base plate.
[0010] The utility model is further configured as follows: each rectangular tube welding station is matched with at least one rotary clamping cylinder, the rotary clamping cylinder is arranged on the welding base plate, and the rotary clamping cylinder has a rotary clamping arm arranged above the rectangular tube welding station.
[0011] To sum up, the utility model has the following beneficial effects: the welding tool involved in the utility model, by pre-setting the rectangular tube welding station for positioning the rectangular tube and the short square tube welding station for positioning the short square tube, makes it convenient to clamp and position the workpiece, and the corresponding mechanism implements secondary fixation of the square tube so that the welding operation can be carried out smoothly, with high welding precision and quality, complete overall functions and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 It is a structural schematic diagram of the utility model from another perspective. DETAILED DESCRIPTION
[0014] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the preferred embodiments of the present invention are described below in conjunction with specific examples. However, it should be understood that these descriptions are only for the purpose of further illustrating the features and advantages of the present invention, and are not intended to limit the patent claims of the present invention. Based on the examples in the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.
[0015] The present invention will be further described below with reference to the accompanying drawings and preferred embodiments.
[0016] Example 1
[0017] See also Figure 1 and Figure 2 As shown, a welding tool involved in this embodiment includes a welding base plate 1, on which are provided two rectangular tube welding stations 2 that are symmetrically arranged and extend forward and backward. The welding base plate 1 is also provided with a plurality of short square tube welding stations 3 that are equidistantly arranged and extend forward and backward. The short square tube welding station 3 is located between the two rectangular tube welding stations 2.
[0018] A first positioning block 4 is provided at one end of the rectangular tube welding station 2, and a second positioning block 5 is provided at one side of the rectangular tube welding station 2. The second positioning block 5 and the first positioning block 4 are both fixedly connected to the welding base plate 1;
[0019] One side of the short square tube welding station 3 is provided with a third positioning block 6 fixedly connected to the welding base plate 1, and the other side is provided with a cam shaft 7 rotatably connected to the welding base plate 1. One end of the cam shaft 7 is provided with a clamping cam 8 for follow-up, and the other end is transmission-connected to a driving mechanism for controlling the rotation.
[0020] Furthermore, the driving mechanism includes a gear 9 that is transmission-connected to the camshaft 7, and a rack 10 that meshes with all the gears. The rack 10 is arranged to extend forward and backward. A driving plate 11 is slidingly connected to the welding base plate 1. The driving plate 11 is provided with a push rod cylinder 12 that controls its forward and backward movement. The push rod cylinder 12 is provided on the welding base plate 1, and the rack 10 is provided on the driving plate 11.
[0021] Furthermore, the welding base plate 1 is provided with a linear guide rail 13 extending forward and backward, a linear slider (not shown) is slidably connected to the linear guide rail 13, and the driving plate 11 is provided on the linear slider.
[0022] Furthermore, the driving mechanism is arranged below the welding base plate 1 .
[0023] In this embodiment, two sets of first and second positioning blocks 4 and 5 are first used to pre-position the two rectangular tubes. Then, the cooperating pressing cam 8 and third positioning block 6 are used to pre-position the short square tube located between the two tubes before welding. When the pressing cam 8 is used for lateral clamping, the push rod cylinder 12 is operated to extend, causing the extended push rod to drive the drive plate 11 to translate, thereby driving the connected rack 10 to move. The camshaft 7 rotates through the gear rack transmission, which in turn drives the pressing cam 8 to rotate until the short square tube pre-positioned at the short square tube welding station 3 is laterally clamped, thereby achieving a clamping effect on all short square tubes simultaneously.
[0024] The linear guide rail 13 cooperates with the linear slider to provide a sliding guide for the driving plate 11 when it moves relative to the welding base plate 1 .
[0025] Example 2
[0026] See also Figure 1 and Figure 2 As shown, the welding tool involved in this embodiment is further configured on the basis of Example 1, and each of the rectangular tube welding stations 2 is matched with at least one rotary clamping cylinder 14, and the rotary clamping cylinder 14 is arranged on the welding base plate 1, and the rotary clamping cylinder 14 has a rotary clamping arm 141 arranged above the rectangular tube welding station.
[0027] In this embodiment, the rotary clamping cylinder 14 is provided to perform a secondary reinforcement and positioning function on the rectangular tube that has been pre-positioned in the rectangular tube welding station 2 .
[0028] The welding tool involved in the utility model is convenient for clamping and positioning the workpiece by pre-setting a rectangular tube welding station for positioning the rectangular tube and a short square tube welding station for positioning the short square tube, and the corresponding mechanism is used to implement secondary fixation of the square tube so that the welding operation can be carried out smoothly. The welding precision is high, the quality is high, the overall function is complete, and the practicability is strong.
[0029] Unless otherwise specified, in the present invention, if there are terms such as "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicating orientation or positional relationship, they are based on the orientation or positional relationship actually shown and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing orientation or positional relationship in the present invention are only used for illustrative purposes and cannot be understood as limiting this patent. For ordinary technicians in this field, they can combine the embodiments and understand the specific meanings of the above terms according to specific circumstances.
[0030] Unless otherwise specified or limited, the terms "disposed," "connected," and "connected" in this utility model should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0031] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art based on the concepts of the present invention through logical analysis, reasoning, or limited experimentation based on the existing technology should be within the scope of protection defined by the claims.
Claims
1. A welding tool, comprising a welding base plate, characterized in that: The welding base plate is provided with two rectangular tube welding stations that are symmetrically arranged and extend forward and backward, and the welding base plate is provided with a plurality of short square tube welding stations that are equidistantly arranged and extend forward and backward, and the short square tube welding station is provided between the two rectangular tube welding stations; A first positioning block is provided at one end of the rectangular tube welding station, and a second positioning block is provided at one side of the rectangular tube welding station, and the second positioning block and the first positioning block are both fixedly connected to the welding base plate; One side of the short square tube welding station is provided with a third positioning block fixedly connected to the welding base plate, and the other side is provided with a cam shaft rotatably connected to the welding base plate. One end of the cam shaft is provided with a clamping cam for follow-up, and the other end is transmission-connected to a driving mechanism for controlling the rotation.
2. The welding tool according to claim 1, characterized in that: The driving mechanism includes a gear connected to the camshaft and a rack that meshes with all the gears. The rack is arranged to extend forward and backward. A driving plate is slidably connected to the welding base plate. A push rod cylinder is provided on the driving plate to control its forward and backward movement. The push rod cylinder is provided on the welding base plate, and the rack is provided on the driving plate.
3. The welding tool according to claim 2, characterized in that: The welding bottom plate is provided with a linear guide rail extending forward and backward, a linear slider is slidably connected to the linear guide rail, and the driving plate is provided on the linear slider.
4. The welding tool according to claim 3, characterized in that: The driving mechanism is arranged below the welding base plate.
5. The welding tool according to any one of claims 1 to 4, characterized in that: Each rectangular tube welding station is matched with at least one rotary clamping cylinder, which is arranged on the welding base plate. The rotary clamping cylinder has a rotary clamping arm which is arranged above the rectangular tube welding station.