Relay welding device of switch mainboard

The main board and relay clamping mechanism of the motherboard are fixed to the switch motherboard and the relay, which solves the problem of offset during welding and achieves a high-precision welding effect.

CN223210770UActive Publication Date: 2025-08-12SHENYANG BATES TECH CO LTD
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Patent Information

Application Number
CN202521372708.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-02
Publication Date
2025-08-12
Estimated Expiration
2035-07-02

AI Technical Summary

Technical Problem

During the welding process of switch motherboard, the switch motherboard and relay are prone to offset, resulting in welding offset, making it difficult to achieve high-precision welding.

Method used

The motherboard moving limit mechanism and the motherboard fixed limit mechanism are used to fix the switch motherboard, and the relay clamping limit mechanism is combined with the relay clamping limit mechanism to clamp and tighten the relay to ensure welding at the designated position, which is suitable for switch motherboards of different sizes.

Benefits of technology

It effectively reduces the offset of the switch motherboard and relay and improves welding accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of relay welding of switch main boards, in particular to a relay welding device of a switch main board, which comprises a welding main box body, a welding host is fixedly mounted in the welding main box body, and a welding table top is arranged at the top of the welding main box body. A limiting movable groove is formed in the welding main box body, a mainboard moving limiting mechanism is movably installed in the limiting movable groove, a mainboard fixing limiting mechanism is installed on the side, away from the mainboard moving limiting mechanism, of the welding main box body, and a relay clamping limiting mechanism is rotationally installed at any corner of the top face of the welding main box body. The relay clamping and limiting mechanism is used for clamping a relay and pressing and fixing the relay at a specified position, and then the welding gun is used for welding, so that the relay welding device is suitable for switch mainboards of different sizes, the deviation condition of the switch mainboards and the relay is effectively reduced, and the relay welding precision of the switch mainboards is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of relay welding of a switch mainboard, in particular to a relay welding device for a switch mainboard. Background Art

[0002] A switch, meaning "switch," is a network device used to forward electrical signals. It can provide an exclusive electrical signal path for any two network nodes connected to the switch. The switch motherboard is the core of the switch.

[0003] A relay is installed above the switch motherboard. When installing the relay, welding is mostly used. The welding operation is mostly done by a worker holding the welding wire in one hand and using a welding gun in the other hand to weld. During the welding process, the switch motherboard is mostly placed directly on the table, which is difficult to stabilize. As a result, the switch motherboard and the relay are easily offset during welding, which easily causes welding offset.

[0004] Therefore, in view of the shortcomings of the existing technology, it is necessary to provide a relay welding device for a switch motherboard to solve the shortcomings of the existing technology. Utility Model Content

[0005] The purpose of the present utility model is to avoid the shortcomings of the prior art and provide a relay welding device for a switch mainboard. The relay welding device for a switch mainboard fixes and limits switch mainboards of different sizes through a mainboard moving limiting mechanism and a mainboard fixing limiting mechanism to prevent the switch mainboard from shifting. The relay is then clamped and fixed at a specified position by a relay clamping limiting mechanism, and welding is then performed by a welding gun. The device is suitable for switch mainboards of different sizes, effectively reduces the shifting of the switch mainboard and the relay, and improves the relay welding accuracy of the switch mainboard.

[0006] The above-mentioned purpose of the present invention is achieved through the following technical means.

[0007] Provided is a relay welding device for a switch motherboard, comprising a welding main box, a welding host fixedly mounted inside the welding main box, a welding table provided on the top of the welding main box, a limit movable groove provided on the welding main box, a motherboard movable limit mechanism movably mounted inside the limit movable groove, a motherboard fixed limit mechanism mounted on a side of the welding main box away from the motherboard movable limit mechanism, and a relay clamping limit mechanism rotatably mounted at any corner of the top surface of the welding main box;

[0008] The mainboard movement limiting mechanism includes a movable base plate, which is slidably plugged into the welding main box through two T-shaped slides. A first adjusting screw is rotatably mounted on the movable base plate along its length. Both ends of the first adjusting screw extend to the outside of the movable base plate. A first adjusting handle is fixedly mounted on one end of the first adjusting screw, and a threaded end is provided at the other end. The threaded end is screwed into the welding main box.

[0009] A second adjusting bolt is also screwed on the movable base plate, and an L-shaped transmission limit plate is rotatably installed on the upper part of the second adjusting bolt. The L-shaped transmission limit plate slides with the limit movable groove, and the top of the L-shaped transmission limit plate extends above the welding table and is fixedly installed with a first limit pressure plate.

[0010] Specifically, the mainboard fixed limit mechanism includes a fixed limit block, which is installed on the side of the welding main box body away from the mainboard movable limit mechanism. A lifting movable groove is provided on the fixed limit block, and a third limit bolt is installed for rotation inside the fixed limit block. The third limit bolt passes through the lifting movable groove, and a third limit pressure plate is spirally installed on the third limit bolt.

[0011] Preferably, the relay clamping limit mechanism includes a rotating adjustment column rotatably mounted on the welding main box body, a slide rail is fixedly mounted on the rotating adjustment column, an upper slider is slidably mounted on the slide rail, a fourth adjusting screw is spirally passed through the upper slider, a clamping limit block is rotatably mounted on the bottom of the fourth adjusting screw, two fourth clamping plates are slidably mounted inside the clamping limit block, a reset spring is installed between the opposite sides of the two fourth clamping plates and the clamping limit block, and the bottom of the fourth clamping plate extends to the outside of the clamping limit block.

[0012] Specifically, the welding host is connected to a welding gun via a welding line.

[0013] Furthermore, the top-view cross-section of the welding main box body is rectangular, and the rotary adjustment column is located at any corner of the welding main box body.

[0014] Furthermore, the length of the slide rail is greater than the length of the diagonal line of the top cross section of the welded main box body.

[0015] The utility model fixes and limits switch mainboards of different sizes through a mainboard moving limiting mechanism and a mainboard fixing limiting mechanism to prevent the switch mainboard from positional deviation, then clamps the relay through a relay clamping limiting mechanism and presses and fixes it at a specified position, and then welds it through a welding gun. The utility model is suitable for switch mainboards of different sizes, effectively reduces the deviation of the switch mainboard and the relay, and improves the relay welding accuracy of the switch mainboard. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is further described with reference to the accompanying drawings, but the contents in the accompanying drawings do not constitute any limitation to the present invention.

[0017] Figure 1 The utility model is a three-dimensional structural diagram of a relay welding device for a switch mainboard.

[0018] Figure 2 The utility model is a three-dimensional structural diagram of a mainboard movement limiting mechanism of a relay welding device for a switch mainboard.

[0019] Figure 3 This is an enlarged schematic diagram of point A of a relay welding device for a switch mainboard according to the present invention.

[0020] Figure 4 This is an enlarged schematic diagram of point B of a relay welding device for a switch mainboard according to the present invention.

[0021] from Figures 1 to 4 Including:

[0022] 1. Weld the main box;

[0023] 2. Welding machine;

[0024] 3. Welding table;

[0025] 4. Limit movable slot;

[0026] 5. Move the substrate;

[0027] 6. T-shaped skateboard;

[0028] 7. First adjusting screw;

[0029] 8. First adjustment handle;

[0030] 9. Threaded end;

[0031] 10. Second adjusting bolt;

[0032] 11. L-shaped transmission limit plate;

[0033] 12. First limit pressure plate;

[0034] 13. Fixed limit block;

[0035] 14. Lifting movable trough;

[0036] 15. The third limiting bolt;

[0037] 16. The third limit pressure plate;

[0038] 17. Rotate the adjustment column;

[0039] 18. Slide rail;

[0040] 19. Upper slider;

[0041] 20. Fourth adjusting screw;

[0042] 21. Tighten the limit block;

[0043] 22. Fourth clamping plate;

[0044] 23. Return spring;

[0045] 24. Welding line;

[0046] 25. Welding gun. DETAILED DESCRIPTION

[0047] The present invention will be further described with reference to the following embodiments.

[0048] Example 1:

[0049] like Figure 1-4 As shown, a relay welding device for a switch motherboard includes a welding main box 1, a welding host 2 is fixedly installed inside the welding main box 1, a welding table 3 is provided on the top of the welding main box 1, a limited movable groove 4 is provided on the welding main box 1, a motherboard moving limit mechanism is movably installed inside the limit movable groove 4, a motherboard fixed limit mechanism is installed on the side of the welding main box 1 away from the motherboard moving limit mechanism, and a relay clamping limit mechanism is rotatably installed at any corner of the top surface of the welding main box 1.

[0050] This application is used to weld the switch motherboard welder. First, the overall equipment is positioned by welding the main box 1. The welding host 2 is installed inside the welding main box 1. Then, the motherboard moving limit mechanism moves inside the limit movable groove 4 and cooperates with the motherboard fixed limit mechanism to realize the limit fixation of switch motherboards of different sizes. The relay clamping limit mechanism clamps the relay and places the relay on the switch motherboard to achieve compression and fixation. When in use, first place the switch motherboard on the welding table 3.

[0051] The mainboard movement limiting mechanism includes a movable base plate 5, which is slidably plugged and installed on the welding main box 1 through two T-shaped slides 6. A first adjusting screw 7 is rotatably installed on the movable base plate 5 along the length direction. Both ends of the first adjusting screw 7 extend to the outside of the movable base plate 5. One end of the first adjusting screw 7 is fixedly installed with a first adjusting handle 8, and the other end is provided with a threaded end 9, which is spirally matched with the welding main box 1.

[0052] The motherboard movement limit mechanism realizes displacement by movably plugging the movable base plate 5 and the two T-shaped slides 6 into the interior of the welding main box 1. The threaded end 9 of the first adjusting screw 7 is screwed with the welding main box 1 to realize movement close to and then away from the motherboard fixed limit mechanism, thereby adapting to switch motherboards of different sizes.

[0053] A second adjusting bolt 10 is also screwedly installed on the movable base plate 5, and an L-shaped transmission limit plate 11 is rotatably installed on the upper part of the second adjusting bolt 10. The L-shaped transmission limit plate 11 slides with the limit movable groove 4. The top of the L-shaped transmission limit plate 11 extends to the top of the welding table 3 and is fixedly installed with a first limit pressure plate 12.

[0054] Rotating the second adjusting bolt 10 can drive the L-shaped transmission limit plate 11 to achieve lifting and lowering displacement. When the L-shaped transmission limit plate 11 moves to fit the side of the switch mainboard, adjusting the second adjusting bolt 10 makes the first limit pressure plate 12 press the edge surface of the switch mainboard, thereby fixing and pressing one side of the switch mainboard.

[0055] The mainboard fixed limiting mechanism includes a fixed limiting block 13, which is installed on the side of the welding main box 1 away from the mainboard movable limiting mechanism. A lifting movable groove 14 is provided on the fixed limiting block 13. A third limiting bolt 15 is rotatably installed inside the fixed limiting block 13. The third limiting bolt 15 passes through the lifting movable groove 14, and a third limiting pressure plate 16 is screwed on the third limiting bolt 15.

[0056] The mainboard fixed limiting mechanism drives the third limiting pressing plate 16 to slide and rise by adjusting the third limiting bolt 15, and the third limiting pressing plate 16 can press the other side edge surface of the switch mainboard.

[0057] The relay clamping limit mechanism includes a rotating adjustment column 17 rotatably mounted on the welding main box 1, a slide rail 18 is fixedly mounted on the rotating adjustment column 17, an upper slider 19 is slidably mounted on the slide rail 18, a fourth adjusting screw 20 is screwed through the upper slider 19, a clamping limit block 21 is rotatably mounted on the bottom of the fourth adjusting screw 20, two fourth clamping plates 22 are slidably mounted inside the clamping limit block 21, a reset spring 23 is installed between the opposite sides of the two fourth clamping plates 22 and the clamping limit block 21, and the bottom of the fourth clamping plate 22 extends to the outside of the clamping limit block 21.

[0058] The relay clamping limit mechanism can drive the slide rail 18 to rotate to any angle by rotating the adjusting column 17, and then the upper slider 19 is slidably installed on the slide rail 18, so that the upper slider 19 can be adjusted to any position on the welding machine table, and then the edge of the relay is clamped by two fourth clamping plates 22, and the height of the clamping limit block 21 is adjusted by rotating the fourth adjusting screw 20, driving the clamping limit block 21 to clamp the relay and the switch mainboard, thereby fixing the welding position.

[0059] The welding host 2 is connected to a welding gun 25 via a welding line 24 .

[0060] After the switch mainboard and the relay are fixed, they are welded using a welding gun 25 .

[0061] The top view cross section of the welding main box body 1 is rectangular, and the rotation adjustment column 17 is located at any corner of the welding main box body 1 .

[0062] The position of the rotation adjustment column 17 is sufficient to drive the slide rail 18 to rotate and cover the top of the welding table 3.

[0063] The length of the slide rail 18 is greater than the length of the diagonal line of the top cross section of the welded main box body 1 .

[0064] The length of the slide rail 18 is sufficient for the slider to reach any position of the welding table 3.

[0065] The utility model fixes and limits switch mainboards of different sizes through a mainboard moving limiting mechanism and a mainboard fixing limiting mechanism to prevent the switch mainboard from positional deviation, then clamps the relay through a relay clamping limiting mechanism and presses and fixes it at a specified position, and then welds it through a welding gun 25. The utility model is suitable for switch mainboards of different sizes, effectively reduces the deviation of the switch mainboard and the relay, and improves the relay welding accuracy of the switch mainboard.

[0066] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. A relay welding device for a switch motherboard, characterized in that: It includes a welding main box, a welding main machine is fixedly installed inside the welding main box, a welding table is provided on the top of the welding main box, a limited movable groove is provided on the welding main box, a mainboard movement limit mechanism is movably installed inside the limit movable groove, a mainboard fixed limit mechanism is installed on the side of the welding main box away from the mainboard movement limit mechanism, and a relay clamping limit mechanism is rotatably installed at any corner of the top surface of the welding main box; The mainboard movement limiting mechanism includes a movable base plate, which is slidably plugged into the welding main box via two T-shaped slides. A first adjusting screw is rotatably mounted on the movable base plate along its length, with both ends of the first adjusting screw extending to the outside of the movable base plate. A first adjusting handle is fixedly mounted on one end of the first adjusting screw, and a threaded end is provided at the other end, wherein the threaded end is screwed into the welding main box. A second adjusting bolt is also screwedly installed on the movable base plate, and an L-shaped transmission limit plate is rotatably installed on the upper portion of the second adjusting bolt. The L-shaped transmission limit plate slides with the limit movable groove, and the top of the L-shaped transmission limit plate extends to above the welding table and is fixedly installed with a first limit pressure plate.

2. The relay welding device for a switch motherboard according to claim 1, characterized in that: The mainboard fixed limiting mechanism includes a fixed limiting block, which is installed on the side of the welding main box body away from the mainboard movable limiting mechanism. A lifting movable groove is provided on the fixed limiting block, and a third limiting bolt is rotatably installed inside the fixed limiting block. The third limiting bolt passes through the lifting movable groove, and a third limiting pressure plate is screwed on the third limiting bolt.

3. The relay welding device for a switch motherboard according to claim 2, characterized in that: The relay clamping limit mechanism includes a rotating adjustment column rotatably mounted on the welding main box body, a slide rail fixedly mounted on the rotating adjustment column, an upper slider slidably mounted on the slide rail, a fourth adjusting screw spirally passed through the upper slider, a clamping limit block is rotatably mounted on the bottom of the fourth adjusting screw, two fourth clamping plates are slidably mounted inside the clamping limit block, a return spring is installed between the opposite sides of the two fourth clamping plates and the clamping limit block, and the bottom of the fourth clamping plate extends to the outside of the clamping limit block.

4. The relay welding device for a switch mainboard according to claim 3, characterized in that: The welding host is connected to a welding gun via a welding line.

5. The relay welding device for a switch mainboard according to claim 4, characterized in that: The top view cross section of the welding main box body is rectangular, and the rotation adjustment column is located at any corner of the welding main box body.

6. The relay welding device for a switch mainboard according to claim 5, characterized in that: The length of the slide rail is greater than the length of a diagonal line of a top-view cross section of the welded main box body.