Pipe chain blanking cleaning device with adjusting function
Through the combination of design cleaning components and slapping devices, the problem of material residues when the pipe chain is discharged is solved, efficient cleaning of the cleaning device is achieved, conveying efficiency is improved and pipeline blockage is prevented.
Patent Information
- Application Number
- CN202422627957.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-30
AI Technical Summary
When the existing pipe chain is discharged, the material is prone to remain on the transportation chain and the inner wall of the hopper, resulting in unclear discharge, affecting the conveying efficiency, and may cause pipeline blockage in the long run.
A cutting and cleaning device with adjustment function is designed, including cleaning components, linkage components and control components. The motor drives the rotating rod and gear system, and cooperates with the tapping device to clean the transportation chain and the cutting hopper.
Effectively clean residual materials, ensure clean discharge, improve conveying efficiency, and prevent pipeline blockage.
Smart Images

Figure CN223213202U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipe chains, and in particular relates to a pipe chain blanking and cleaning device with an adjustment function. Background Art
[0002] A pipe chain is an efficient and flexible material conveying system that achieves continuous, closed conveying of bulk materials such as powders and granules through a combination of pipes and chains or similar transmission mechanisms. This system boasts a small footprint, high conveying efficiency, low energy consumption, and minimal environmental pollution. It is widely used in a variety of industries, including chemical, food, pharmaceutical, and metallurgy, and is an essential component of modern industrial automation.
[0003] The problem with the existing technology is that when the existing pipe chain is unloading, some of the material will remain attached to the inner wall of the conveyor chain and the discharge hopper and cannot be processed, which will lead to unclean unloading, affecting the efficiency of conveying and unloading, and may even cause pipeline blockage in the long run. Utility Model Content
[0004] In response to the problems existing in the prior art, the utility model provides a pipe chain unloading and cleaning device with an adjustment function, which has the advantage of cleaning the transport chain and the discharge head while unloading. It solves the problem that when unloading materials in the existing pipe chain, a part of the material remains attached to the inner wall of the transport chain and the discharge hopper and cannot be processed, which will lead to unclean unloading, affecting the efficiency of conveying and unloading, and may even cause pipeline blockage in the long run.
[0005] The utility model is implemented as follows: a material discharge and cleaning device for a pipe chain with an adjustment function includes a material discharge hopper, a pipeline and a transport chain. The number of the pipelines is two, and the two pipelines are fixedly connected to the left and right sides of the material discharge hopper and are interconnected with the material discharge hopper. The transport chain is arranged inside the pipeline and the material discharge hopper and is movably connected to the material discharge hopper and the pipeline. A cleaning device is provided inside the material discharge hopper, and a slapping device is provided on the front and back sides of the material discharge hopper.
[0006] The preferred cleaning device of the present invention includes a cleaning component, a linkage component and a control component. There are two cleaning components, which are respectively arranged on the left and right sides of the lower end of the lower hopper. There are two linkage components, which are separately set on the surfaces of the two pipes close to one end. The control component is arranged at the upper end of the lower hopper. By setting up the cleaning device, it is used to clean the transport chain, and cooperates with the slapping device to clean up the materials remaining on the transport chain.
[0007] The preferred cleaning component of the present invention includes a rotating rod, a roller, a brush strip and a gear 1. The rotating rod is arranged on one side of the interior of the lower hopper, and both left and right ends extend out of the lower hopper and are rotatably connected to the lower hopper. The roller is sleeved on the surface of the rotating rod and fixedly connected to the rotating rod. There are several brush strips, which are evenly and fixedly connected to the circumferential surface of the roller. There are two gears 1, which are respectively fixedly connected to the left and right sides of the rotating rod. By setting up a cleaning component, it is used to rotate and clean the transport chain, which has the function of rotating and cleaning the residual materials on the transport chain.
[0008] The linkage assembly preferably used in the present invention includes a gear cylinder and an extrusion block. The gear cylinder is sleeved on the surface of the pipe and is rotatably connected to the pipe, and the lower side is meshed with the two gears. There are several extrusion blocks, which are evenly and fixedly connected to the surface of the right end of the gear cylinder. By setting up the linkage assembly, it is used to drive the cleaning assembly and at the same time cooperates with the adjustment linkage part to link the slapping device.
[0009] The preferred control component of the present invention includes a motor, a transmission shaft, a support seat and gear 2. The motor is fixedly connected to the upper end of the lower hopper. The motor is a bidirectional output motor. There are two transmission shafts, which are respectively fixedly connected to the left and right output ends of the motor. There are two support seats, which are respectively sleeved on the surfaces of the two transmission shafts and rotatably connected to the transmission shafts. The lower end of the support seat is fixedly connected to the lower hopper. There are two gears 2, which are respectively fixedly connected to the ends of the two transmission shafts away from each other. The two gears 2 are respectively meshed with the two gear cylinders. By setting up a control component, it is used to drive and control the cleaning component and the slapping device, and at the same time, it drives the linkage component to link the cleaning component and the slapping device to perform simultaneous cleaning.
[0010] The preferred embodiment of the present invention comprises a fixing seat, a clapper, a tension spring, a rubber block and an adjusting linkage. The fixing seat is fixedly connected to the lower side of the front surface of the lower hopper, the lower end of the clapper is sleeved on the surface of the fixing seat and is rotatably connected to the fixing seat. There are two tension springs, which are respectively fixedly connected to the left and right sides of the rear surface of the clapper, and the front and rear ends of the two tension springs are respectively fixedly connected to the rear surface of the clapper and the front surface of the lower hopper. The rubber block is fixedly connected to the upper end of the rear surface of the clapper, and the rear side contacts the surface of the lower hopper. There are two adjusting linkages, which are respectively arranged on the left and right sides of the clapper. By setting up a slapping device, it is used to cooperate with the cleaning component for cleaning. It has the function of vibrating the lower hopper and the internal transport chain by slapping the lower hopper, thereby shaking off the materials remaining on the upper side of the lower hopper and the transport chain.
[0011] The adjusting linkage preferably of the present invention includes a connecting rod, a movable rod, an extrusion plate, a pin hole, an adjusting hole and a pin rod, wherein the connecting rod is fixedly connected to the right surface of the clapper board, the movable rod is arranged inside the right end of the connecting rod and is slidably connected to the connecting rod, the extrusion plate is fixedly connected to the movable rod and the upper side of the rear end, the pin hole is opened on the right surface of the connecting rod and passes through the interior of the connecting rod, the number of the adjusting holes is several, and they are evenly opened on the right surface of the movable rod and pass through the movable rod, the positions of the adjusting hole and the pin hole correspond to each other, the pin rod is arranged on the right side of the connecting rod, and the left end extends into the pin hole and the adjusting hole, and is threadedly connected to the pin hole, and is movably connected to the adjusting hole. By setting an adjusting linkage assembly, it is used to adjust the linkage position of the slapping device and the cleaning assembly, and has the function of adjusting the slapping amplitude and slapping force of the slapping device during cleaning, so as to better cooperate with the cleaning assembly for cleaning.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0013] 1. The utility model solves the problem of the existing pipe chain that some of the material remains attached to the inner wall of the transport chain and the discharge hopper during unloading and cannot be processed, which will lead to unclean unloading, affect the efficiency of conveying and unloading, and even cause pipeline blockage in the long run through the coordinated use of the unloading hopper, pipeline, transport chain, slapping device, fixed seat, clapping plate, tension spring, rubber block, adjustment linkage, connecting rod, movable rod, extrusion plate, pin hole, adjustment hole, pin rod, cleaning device, cleaning assembly, rotating rod, roller, brush bar, gear 1, linkage assembly, gear cylinder, extrusion block, control assembly, motor, transmission shaft, support seat and gear 2. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1This is a schematic diagram of the three-dimensional structure of the pipe chain provided by an embodiment of the utility model;
[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of a cleaning component in a pipe chain provided by an embodiment of the utility model;
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the linkage assembly in the pipe chain provided by an embodiment of the utility model;
[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of the slapping device in the pipe chain provided by an embodiment of the utility model;
[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the adjustment linkage assembly in the pipe chain provided by an embodiment of the present utility model.
[0019] In the figure: 1. lower hopper; 2. pipeline; 3. transport chain; 4. slapping device; 41. fixed seat; 42. clapper; 43. tension spring; 44. rubber block; 45. adjusting linkage; 451. connecting rod; 452. movable rod; 453. extrusion plate; 454. pin hole; 455. adjusting hole; 456. pin rod; 5. cleaning device; 51. cleaning assembly; 511. rotating rod; 512. roller; 513. brush strip; 514. gear 1; 52. linkage assembly; 521. gear cylinder; 522. extrusion block; 53. control assembly; 531. motor; 532. transmission shaft; 533. support seat; 534. gear 2. DETAILED DESCRIPTION
[0020] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0021] The structure of the present utility model is described in detail below with reference to the accompanying drawings.
[0022] like Figures 1 to 5 As shown, an embodiment of the utility model provides a pipe chain unloading cleaning device with an adjustment function, including a unloading hopper 1, a pipeline 2 and a transport chain 2. There are two pipelines 2, and the two pipelines 2 are fixedly connected to the left and right sides of the unloading hopper 1 and are interconnected with the unloading hopper 1. The transport chain 2 is arranged inside the pipeline 2 and the unloading hopper 1, and is movably connected to the unloading hopper 1 and the pipeline 2. A cleaning device 5 is provided inside the unloading hopper 1, and a slapping device 4 is provided on the front and back sides of the unloading hopper 1.
[0023] refer to Figure 1 and Figure 2The cleaning device 5 includes a cleaning component 51, a linkage component 52 and a control component 53. There are two cleaning components 51, which are respectively arranged on the left and right sides of the lower end of the lower hopper 1. There are two linkage components 52, which are separately set on the surfaces of the two pipes 2 close to one end. The control component 53 is set at the upper end of the lower hopper 1.
[0024] The above solution is adopted: by setting a cleaning device 5 to clean the transport chain 2, it has the function of cooperating with the slapping device 4 to clean up the materials remaining on the transport chain 2.
[0025] refer to Figure 1 and Figure 2 The cleaning component 51 includes a rotating rod 511, a roller 512, a brush strip 513 and a gear 514. The rotating rod 511 is arranged on one side of the lower hopper 1, and both left and right ends extend out of the lower hopper 1 and are rotatably connected to the lower hopper 1. The roller 512 is sleeved on the surface of the rotating rod 511 and fixedly connected to the rotating rod 511. There are several brush strips 513, which are evenly and fixedly connected to the surface of the roller 512. There are two gears 514, which are respectively fixedly connected to the left and right sides of the rotating rod 511.
[0026] The above solution is adopted: by setting a cleaning component 51 to rotate and clean the transport chain 2, it has the function of rotating and cleaning the residual materials on the transport chain 2.
[0027] refer to Figure 1 and Figure 3 The linkage assembly 52 includes a gear cylinder 521 and an extrusion block 522. The gear cylinder 521 is sleeved on the surface of the pipe 2 and is rotatably connected to the pipe 2, and the lower side is engaged with two gears 514. There are several extrusion blocks 522, which are evenly fixed on the surface of the right end of the gear cylinder 521.
[0028] The above solution is adopted: by setting a linkage component 52 to drive the cleaning component 51, and at the same time cooperates with the adjustment linkage member 45 to link the slapping device 4.
[0029] refer to Figure 1 and Figure 3The control component 53 includes a motor 531, a transmission shaft 532, a support seat 533 and a gear 2 534. The motor 531 is fixedly connected to the upper end of the lower hopper 1. The motor 531 is a bidirectional output motor 531. There are two transmission shafts 532, which are respectively fixedly connected to the left and right output ends of the motor 531. There are two support seats 533, which are respectively sleeved on the surfaces of the two transmission shafts 532 and rotatably connected to the transmission shafts 532. The lower end of the support seat 533 is fixedly connected to the lower hopper 1. There are two gears 2 534, which are respectively fixedly connected to the ends of the two transmission shafts 532 away from each other. The two gears 2 534 are respectively meshed with the two gear cylinders 521.
[0030] The above scheme is adopted: by setting a control component 53, it is used to drive and control the cleaning component 51 and the slapping device 4, and at the same time, by driving the linkage component 52 to link the cleaning component 51 and the slapping device 4 to perform the cleaning function simultaneously.
[0031] refer to Figure 1 and Figure 4 The slapping device 4 includes a fixed seat 41, a clapper 42, a tension spring 43, a rubber block 44 and an adjusting linkage 45. The fixed seat 41 is fixedly connected to the lower side of the front surface of the lower hopper 1, and the lower end of the clapper 42 is sleeved on the surface of the fixed seat 41 and rotatably connected to the fixed seat 41. There are two tension springs 43, which are respectively fixedly connected to the left and right sides of the rear surface of the clapper 42. The front and rear ends of the two tension springs 43 are respectively fixedly connected to the rear surface of the clapper 42 and the front surface of the lower hopper 1. The rubber block 44 is fixedly connected to the upper end of the rear surface of the clapper 42, and the rear side contacts the surface of the lower hopper 1. There are two adjusting linkage members 45, which are respectively arranged on the left and right sides of the clapper 42.
[0032] The above scheme is adopted: by setting up a slapping device 4, which is used to cooperate with the cleaning component 51 for cleaning, it has the effect of slapping the lower hopper 1 to vibrate the lower hopper 1 and the internal transport chain 2, and shake off the materials remaining on the upper side of the lower hopper 1 and the transport chain 2.
[0033] refer to Figure 4 and Figure 5The adjusting linkage 45 includes a connecting rod 451, a movable rod 452, an extrusion plate 453, a pin hole 454, an adjusting hole 455 and a pin rod 456. The connecting rod 451 is fixedly connected to the right surface of the clapper 42. The movable rod 452 is arranged inside the right end of the connecting rod 451 and is slidably connected to the connecting rod 451. The extrusion plate 453 is fixedly connected to the movable rod 452 and the upper side of the rear end. The pin hole 454 is opened on the right surface of the connecting rod 451 and passes through the interior of the connecting rod 451. The number of adjusting holes 455 is several, and they are evenly opened on the right surface of the movable rod 452 and pass through the movable rod 452. The positions of the adjusting holes 455 and the pin holes 454 correspond to each other. The pin rod 456 is arranged on the right side of the connecting rod 451, and the left end extends into the pin hole 454 and the adjusting hole 455, and is threadedly connected to the pin hole 454 and movably connected to the adjusting hole 455.
[0034] The above scheme is adopted: by setting an adjustment linkage component 52, it is used to adjust the linkage position of the slapping device 4 and the cleaning component 51, which can adjust the slapping amplitude and slapping force of the slapping device 4 during cleaning, so as to better cooperate with the cleaning component 51 for cleaning.
[0035] The working principle of this utility model:
[0036] When in use, the control motor 531 is started, and the motor 531 is started to drive the two transmission shafts 532 to rotate in the two support seats 533. The transmission shaft 532 rotates to drive the gear 2 534 to rotate. The gear 2 534 rotates to drive the gear cylinder 521 to rotate. The gear cylinder 521 rotates and drives the gear 1 514 to rotate. The gear 1 514 rotates through the rotating rod 511 to drive the roller 512 to rotate. The roller 512 rotates and drives several brush strips 513 to clean the transport chain 2. At the same time, the rotation of the gear cylinder 521 drives the extrusion block 522 to squeeze the extrusion plate 453. The extrusion plate 453 is squeezed to push the movable rod 452. The movable rod 452 is connected to the connecting rod 451 through the pin rod 456 to push the connecting rod 451. The connecting rod 451 is pushed to push the clapper 42 to rotate on the surface of the fixed seat 41, and at the same time, the tension spring 43 is stretched, and the rubber block 4 is driven at the same time. 4 is away from the lower hopper 1. When the gear cylinder 521 rotates to the point where the extrusion block 522 does not squeeze the extrusion plate 453, the tension spring 43 will rebound to pull the clapper 42 back, and at the same time drive the rubber block 44 to slap the lower hopper 1. The reciprocating squeezing of the extrusion plate 453 by the multiple extrusion blocks 522 is released, thereby driving the clapper 42 to slap back and forth. When adjusting the slapping amplitude of the clapper 42, the distance between the extrusion plate 453 and the extrusion block 522 is adjusted by rotating the pin rod 456 out of the pin hole 454, and then by moving the movable rod 452 back and forth. After adjusting to the appropriate correspondence between the adjusting hole 455 and the pin hole 454, the pin rod 456 is rotated and inserted into the pin hole 454 to fix the movable rod 452. Then, by adjusting the squeezing position of the extrusion plate 453 and the extrusion block 522, the slapping amplitude of the clapper 42 during squeezing is adjusted, thereby adjusting different slapping forces brought about by different slapping amplitudes.
[0037] In summary, the material discharge and cleaning device of the pipe chain with an adjustment function solves the problem that a part of the material residue in the existing pipe chain will adhere to the inner wall of the transport chain and the discharge hopper during material discharge and cannot be processed, which will lead to unclean material discharge, affect the efficiency of material transportation and discharge, and even cause pipeline blockage in the long run.
[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A material cleaning device for a pipe chain with an adjustable function, comprising a material hopper (1), a pipe (2) and a transport chain (3), wherein the number of the pipes (2) is two, and the two pipes (2) are fixedly connected to the left and right sides of the material hopper (1) and communicate with the material hopper (1), and the transport chain (3) is arranged inside the pipe (2) and the material hopper (1) and is movably connected to the material hopper (1) and the pipe (2), characterized in that: A cleaning device (5) is provided inside the lower hopper (1), and slapping devices (4) are provided on the front and rear sides of the lower hopper (1).
2. The device for cleaning a pipe chain with an adjustable function according to claim 1, characterized in that: The cleaning device (5) comprises a cleaning component (51), a linkage component (52) and a control component (53). The number of the cleaning components (51) is two, and they are respectively arranged on the left and right sides of the lower end of the lower hopper (1). The number of the linkage components (52) is two, and they are separately set on the surfaces of the two pipes (2) close to one end. The control component (53) is arranged at the upper end of the lower hopper (1).
3. The device for cleaning a pipe chain with an adjustable function as claimed in claim 2, characterized in that: The cleaning assembly (51) comprises a rotating rod (511), a roller (512), a brush bar (513) and a gear (514). The rotating rod (511) is arranged on one side of the interior of the lower hopper (1), and both left and right ends extend out of the lower hopper (1) and are rotatably connected to the lower hopper (1). The roller (512) is sleeved on the surface of the rotating rod (511) and is fixedly connected to the rotating rod (511). There are a plurality of brush bars (513) and they are evenly fixedly connected to the circumferential surface of the roller (512). There are two gears (514) and they are fixedly connected to the left and right sides of the rotating rod (511).
4. The device for cleaning a pipe chain with an adjustable function as claimed in claim 3, characterized in that: The linkage assembly (52) comprises a gear cylinder (521) and an extrusion block (522). The gear cylinder (521) is sleeved on the surface of the pipe (2) and is rotatably connected to the pipe (2). The lower side of the gear cylinder is meshed with the two gears (514). There are a plurality of extrusion blocks (522) which are evenly fixedly connected to the surface of the right end of the gear cylinder (521).
5. The device for cleaning a pipe chain with an adjustable function as claimed in claim 4, characterized in that: The control assembly (53) comprises a motor (531), a transmission shaft (532), a support seat (533) and a second gear (534). The motor (531) is fixedly connected to the upper end of the lower hopper (1). The motor (531) is a bidirectional output motor (531). There are two transmission shafts (532) and they are fixedly connected to the left and right output ends of the motor (531). There are two support seats (533) and they are respectively sleeved on the surfaces of the two transmission shafts (532) and rotatably connected to the transmission shafts (532). The lower end of the support seat (533) is fixedly connected to the lower hopper (1). There are two second gears (534) and they are respectively fixedly connected to the ends of the two transmission shafts (532) that are away from each other. The two second gears (534) are respectively meshed with the two gear cylinders (521).
6. The device for cleaning a pipe chain with an adjustable function as claimed in claim 1, characterized in that: The slapping device (4) comprises a fixed seat (41), a clapper (42), a tension spring (43), a rubber block (44) and an adjusting linkage (45), wherein the fixed seat (41) is fixedly connected to the lower side of the front surface of the lower hopper (1), the lower end of the clapper (42) is sleeved on the surface of the fixed seat (41) and is rotatably connected to the fixed seat (41), the number of the tension springs (43) is two, and they are respectively fixedly connected to the left and right sides of the rear surface of the clapper (42), the front and rear ends of the two tension springs (43) are respectively fixedly connected to the rear surface of the clapper (42) and the front surface of the lower hopper (1), the rubber block (44) is fixedly connected to the upper end of the rear surface of the clapper (42), and the rear side contacts the surface of the lower hopper (1), and the number of the adjusting linkage (45) is two, and they are respectively arranged on the left and right sides of the clapper (42).
7. The device for cleaning a pipe chain with an adjustable function as claimed in claim 6, characterized in that: The adjusting linkage member (45) includes a connecting rod (451), a movable rod (452), an extrusion plate (453), a pin hole (454), an adjusting hole (455) and a pin rod (456). The connecting rod (451) is fixedly connected to the right surface of the clapper (42). The movable rod (452) is arranged inside the right end of the connecting rod (451) and is slidably connected to the connecting rod (451). The extrusion plate (453) is fixedly connected to the movable rod (452) and the upper side of the rear end. The pin hole (454) is opened on the connecting rod (451). ) right surface and passes through the interior of the connecting rod (451), the number of the adjusting holes (455) is several and is evenly arranged on the right surface of the movable rod (452) and passes through the movable rod (452), the positions of the adjusting holes (455) and the pin holes (454) correspond to each other, the pin rod (456) is arranged on the right side of the connecting rod (451), and the left end extends into the pin hole (454) and the adjusting hole (455), and is threadedly connected to the pin hole (454), and is movably connected to the adjusting hole (455).