Deviation correcting device for amorphous strip
By designing the guide roller, knitting roller and cleaning structure in the box, the height adjustment and cleaning problems of the deviation correction device for amorphous strips are solved, and the tightness and quality of the strips are improved.
Patent Information
- Application Number
- CN202422622115.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing deviation correction device for amorphous tapes is difficult to adjust the height of the tape and the dust or impurities on the surface of the tape, which affects the quality of the tape rolling.
A bias correction device for amorphous strip including a box, guide roller, knitting roller, visual sensor, cleaning structure and adjustment mechanism is designed. The strip height is adjusted by a servo motor driving screw and hydraulic rod, and the strip surface is cleaned by a brush structure.
It realizes flexible adjustment of the tape height and surface cleaning, improving the tightness and quality of the tape rolling.
Smart Images

Figure CN223213479U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of amorphous strip processing, in particular to a deviation-correcting device for amorphous strips. Background Art
[0002] Amorphous ribbon is a non-crystalline material, also known as an amorphous material or glassy material. It is a rigid solid with high hardness and a high viscosity, typically above 10 Pa·s, which is 10 times the viscosity of a typical fluid. Amorphous ribbon has a metastable structure, with its constituent atoms arranged in a short-range order and long-range disorder. The bond strength remains unchanged, with only slight variations in bond lengths and angles. During the amorphous ribbon production process, the ejected ribbon is wound over cooling rollers, where deviation correction is performed to prevent strip deviation and improve production efficiency.
[0003] To this end, the patent specification with publication number CN115057275A discloses a method for correcting the deviation of an amorphous strip, comprising pulling an amorphous strip on a material coil and moving it along its own length direction and peeling it off the material coil; detecting the actual position of the edge of one end of the amorphous strip in the width direction during the movement of the amorphous strip; determining whether the actual position of the edge of one end of the amorphous strip in the width direction is aligned with a set edge position; if not, controlling the amorphous strip to move along the width direction of the amorphous strip until it is aligned with the set edge position. In this way, the position of the edge of one end of the amorphous strip in the width direction is detected in real time during the movement of the amorphous strip, and when the amorphous strip deviates, the amorphous strip can be corrected in a timely manner.
[0004] Today's amorphous strip correction devices can basically meet people's needs, but there are still some problems. The specific problems are as follows:
[0005] 1. It is difficult to adjust the height of the amorphous strip using the correction device. When correcting the amorphous strip, it is difficult to adjust the height of the amorphous strip when needed, and the strip may not be tight enough when winding.
[0006] 2. It is difficult to clean the amorphous strip with a correcting device. There may be dust or other impurities on the surface of the strip, which affects the quality of the strip winding. Utility Model Content
[0007] The purpose of the utility model is to provide a deviation-correcting device for amorphous strips, so as to solve the defects of existing deviation-correcting devices for amorphous strips, that is, it is difficult to adjust the height of the strips and it is difficult to clean the strips.
[0008] In order to solve the above technical problems, the present utility model provides the following technical solutions: a deviation-correcting device for amorphous strips, comprising a box;
[0009] Support legs are installed on both sides of the bottom end of the box, a workbench is installed on the top end of the box, and a guide roller is installed on one side of the top end of the workbench;
[0010] A cleaning structure is installed on the top of the workbench, a moving block is installed on the other side of the top of the workbench, and a correcting roller is installed on the top of the moving block;
[0011] A screw rod is passed through the middle position of the bottom end of the moving block, a servo motor is installed at one end of the screw rod, and an adjustment mechanism is installed at the top end of the workbench.
[0012] During use, the amorphous strip can first pass through the guide roller, then through the gap between the first guide block and the second guide block, and then through the correction roller. When the strip needs to be corrected, the servo motor will drive the screw to rotate, and the screw rotation will drive the moving block to move. The movement of the moving block will drive the top correction roller to move back and forth. The movement of the correction roller can adjust the position of the strip. The guide rod runs through the moving block, and the guide rod can prevent the moving block from offset.
[0013] Furthermore, a visual sensor is installed on one side of the top of the workbench. The visual sensors are arranged at equal intervals on one side of the top of the workbench. The visual sensor can sense the position of the strip.
[0014] Furthermore, the adjustment mechanism includes a hydraulic rod, a first guide block, a second guide block, a mounting frame, a movable groove and a mounting screw. The mounting frame is installed on the top of the workbench, the bottom end of the mounting frame is installed with a hydraulic rod, the top end of the mounting frame is installed with a first guide block, both sides of the mounting frame are provided with movable grooves, the interior of the movable groove is movably connected with a mounting screw, the interior of the movable groove is provided with a second guide block, and the second guide block can slide along the movable groove.
[0015] Furthermore, guide rods are passed through both sides of the bottom end of the moving block, and the guide rods are symmetrically distributed about the central axis of the moving block, so that the guide rods can guide the moving block.
[0016] Furthermore, a movable structure is installed at the bottom end of the correcting roller, and the movable structure includes a twisting block, a threaded rod and a movable plate. The movable plate is installed at the bottom end of the correcting roller, and a threaded rod passes through the middle position of the correcting roller. A twisting block is installed on one side of the threaded rod. The movable plate and the threaded rod form a threaded connection. Twisting the twisting block to drive the threaded rod to rotate can drive the movable plate and the correcting roller at the top to move in different directions, so that the size of the gap inside the correcting roller can be adjusted.
[0017] Furthermore, external threads are evenly provided on the outer side wall of the threaded rod, and internal threads that cooperate with the external threads are evenly provided on the inner side wall of the movable plate. The threaded rod and the movable plate are threadedly connected, and the rotation of the threaded rod can drive the movable plate to move.
[0018] Furthermore, the cleaning structure includes a bracket, a first brush, a second brush, a spring and a connecting rod. The bracket is installed on the top of the workbench, the second brush is installed on the inner side of the bracket, the top of the bracket is movably connected to the first brush, the top of the first brush is welded with a spring, and connecting rods are installed on both sides of the top of the first brush, so that the strip can be passed through between the first brush and the second brush. The elasticity of the spring can clamp the strip between the first brush and the second brush. When the strip needs to be wound, the strip passes through the brush, and the brush can clean both sides of the strip.
[0019] The amorphous strip correction device provided by the utility model has the following advantages: a mounting frame is installed on the top of the workbench, the mounting frame can be raised and lowered, and when the amorphous strip is rolled up, the strip can pass through the gap between the first guide block and the second guide block, and at the same time the second guide block can be raised and lowered, and the second guide block can slide along the movable groove. When the second guide block needs to be fixed, the mounting screws can be tightened to fix the second guide block, and the hydraulic rod can drive the mounting frame to be raised and lowered. The raising and lowering of the mounting frame can adjust the height of the strip between the guide blocks, so that the strip can adapt to different situations, and the strip can also be kept taut, thereby achieving the purpose of facilitating the adjustment of the strip height in the amorphous strip correction device.
[0020] By installing a bracket on the top of the workbench, the bracket and the first brush are connected by a spring and a connecting rod, so that the strip can be passed between the first brush and the second brush. The elasticity of the spring can clamp the strip between the first brush and the second brush. When the strip needs to be wound, the strip passes through the brush, and the brush can clean both sides of the strip. The connecting rod can be retracted to prevent the first brush from deviating, so as to achieve the purpose of using the correction device for amorphous strip to facilitate the cleaning of the strip. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0022] Figure 2 This is a schematic diagram of the front cross-sectional structure of the present utility model;
[0023] Figure 3 It is a schematic diagram of a partial top view cross-sectional structure of the utility model;
[0024] Figure 4 This is a schematic diagram of a partial three-dimensional structure of the cleaning structure of the utility model;
[0025] Figure 5 It is a schematic diagram of the partial three-dimensional structure of the adjustment mechanism of the utility model.
[0026] Explanation of the reference numerals in the figure: 1. Workbench; 2. Box; 3. Support leg; 4. Adjustment mechanism; 401. Hydraulic rod; 402. First guide block; 403. Second guide block; 404. Mounting frame; 405. Moving slot; 406. Mounting screw; 5. Moving block; 6. Moving structure; 601. Tightening block; 602. Threaded rod; 603. Moving plate; 7. Correcting roller; 8. Cleaning structure; 801. Bracket; 802. First brush; 803. Second brush; 804. Spring; 805. Connecting rod; 9. Guide roller; 10. Servo motor; 11. Screw; 12. Guide rod; 13. Vision sensor. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-Figure 5 The utility model provides an embodiment of a deviation-correcting device for amorphous strip, comprising a box body 2.
[0029] Support legs 3 are installed on both sides of the bottom of the box 2, a workbench 1 is installed on the top of the box 2, and a visual sensor 13 is installed on one side of the top of the workbench 1. The visual sensors 13 are arranged at equal intervals on one side of the top of the workbench 1, and a guide roller 9 is installed on one side of the top of the workbench 1.
[0030] A cleaning structure 8 is installed at the top of the workbench 1, and the cleaning structure 8 includes a bracket 801, a first brush 802, a second brush 803, a spring 804 and a connecting rod 805. The bracket 801 is installed at the top of the workbench 1, and the second brush 803 is installed on the inner side of the bracket 801. The top of the bracket 801 is movably connected to the first brush 802, and the top of the first brush 802 is welded with a spring 804. Connecting rods 805 are installed on both sides of the top of the first brush 802.
[0031] Refer to the attached Figure 1-2 and attached Figure 4As shown, the bracket 801 and the first brush 802 are connected by a spring 804 and a connecting rod 805, so that the strip can pass through the first brush 802 and the second brush 803. The elasticity of the spring 804 can clamp the strip between the first brush 802 and the second brush 803. When the strip needs to be wound, the strip passes through the brush, and the brush can clean both sides of the strip. The connecting rod 805 can be retracted to prevent the first brush 802 from being offset.
[0032] A moving block 5 is installed on the other side of the top of the workbench 1 . Guide rods 12 are passed through both sides of the bottom of the moving block 5 , and the guide rods 12 are symmetrically distributed about the central axis of the moving block 5 .
[0033] A correction roller 7 is installed at the top of the moving block 5, and a moving structure 6 is installed at the bottom end of the correction roller 7. The moving structure 6 includes a twisting block 601, a threaded rod 602 and a moving plate 603. The moving plate 603 is installed at the bottom end of the correction roller 7. A threaded rod 602 passes through the middle position of the correction roller 7. External threads are evenly arranged on the outer wall of the threaded rod 602, and internal threads that cooperate with the external threads are evenly arranged on the inner wall of the moving plate 603. The threaded rod 602 and the moving plate 603 are threadedly connected, and a twisting block 601 is installed on one side of the threaded rod 602.
[0034] Refer to the attached Figure 1 and attached Figure 3 As shown, the amorphous strip can pass through the guide roller 9, then through the gap between the first guide block 402 and the second guide block 403, and then through the correction roller 7. The movable plate 603 at the bottom end of the correction roller 7 can move, and the movable plate 603 and the threaded rod 602 form a threaded connection. The threads on the threaded rod 602 are symmetrically distributed. Twisting the screw block 601 to drive the threaded rod 602 to rotate can drive the movable plate 603 and the top correction roller 7 to move in different directions. In this way, the size of the internal gap of the correction roller 7 can be adjusted. When the strip needs to be corrected, the servo motor 10 will drive the screw 11 to rotate, and the rotation of the screw 11 will drive the moving block 5 to move. The movement of the moving block 5 will drive the top correction roller 7 to move back and forth. The movement of the correction roller 7 can adjust the position of the strip. The guide rod 12 passes through the moving block 5. The guide rod 12 can prevent the moving block 5 from offset.
[0035] A screw rod 11 is passed through the middle position of the bottom end of the moving block 5 , a servo motor 10 is installed at one end of the screw rod 11 , and an adjustment mechanism 4 is installed at the top end of the workbench 1 .
[0036] The adjustment mechanism 4 includes a hydraulic rod 401, a first guide block 402, a second guide block 403, a mounting frame 404, a movable groove 405 and a mounting screw 406. The mounting frame 404 is installed at the top of the workbench 1. The hydraulic rod 401 is installed at the bottom of the mounting frame 404. The first guide block 402 is installed at the top of the mounting frame 404. Moving grooves 405 are provided on both sides of the mounting frame 404. The interior of the movable groove 405 is movably connected with a mounting screw 406. The interior of the movable groove 405 is provided with a second guide block 403. Slide blocks are provided at both ends of the second guide block 403. A slide groove is provided inside the movable groove 405. The second guide block 403 and the movable groove 405 constitute a sliding structure.
[0037] Refer to the attached Figure 2 and attached Figure 5 As shown, the mounting frame 404 can be raised and lowered. When the amorphous strip is wound, the strip can pass through the gap between the first guide block 402 and the second guide block 403. At the same time, the second guide block 403 can be raised and lowered. The second guide block 403 can slide along the movable groove 405. When the second guide block 403 needs to be fixed, the mounting screw 406 can be tightened to fix the second guide block 403. The operation of the hydraulic rod 401 can drive the mounting frame 404 to be raised and lowered. The raising and lowering of the mounting frame 404 can adjust the height of the strip between the guide blocks, so that the strip can adapt to different situations and can also make the strip taut.
[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A deviation-correcting device for amorphous strip, comprising a box (2); Its characteristics are: Support legs (3) are installed on both sides of the bottom end of the box body (2), a workbench (1) is installed on the top end of the box body (2), and a guide roller (9) is installed on one side of the top end of the workbench (1); A cleaning structure (8) is installed on the top of the workbench (1), a moving block (5) is installed on the other side of the top of the workbench (1), and a correction roller (7) is installed on the top of the moving block (5); A screw rod (11) passes through the middle position of the bottom end of the moving block (5), a servo motor (10) is installed at one end of the screw rod (11), and an adjustment mechanism (4) is installed at the top end of the workbench (1).
2. The amorphous strip correction device according to claim 1, characterized in that: A visual sensor (13) is installed on one side of the top of the workbench (1), and the visual sensors (13) are arranged at equal intervals on one side of the top of the workbench (1).
3. The amorphous strip correction device according to claim 1, characterized in that: The adjustment mechanism (4) comprises a hydraulic rod (401), a first guide block (402), a second guide block (403), a mounting frame (404), a movable groove (405) and a mounting screw (406); the mounting frame (404) is mounted on the top of the workbench (1); the hydraulic rod (401) is mounted on the bottom of the mounting frame (404); the first guide block (402) is mounted on the top of the mounting frame (404); movable grooves (405) are provided on both sides of the mounting frame (404); the interior of the movable groove (405) is movably connected with a mounting screw (406); and the interior of the movable groove (405) is provided with a second guide block (403).
4. The amorphous strip correction device according to claim 1, characterized in that: Guide rods (12) are passed through both sides of the bottom end of the moving block (5), and the guide rods (12) are symmetrically distributed about the central axis of the moving block (5).
5. The amorphous strip correction device according to claim 1, characterized in that: A movable structure (6) is installed at the bottom end of the correction roller (7), and the movable structure (6) includes a screw block (601), a threaded rod (602) and a movable plate (603), and the movable plate (603) is installed at the bottom end of the correction roller (7). A threaded rod (602) passes through the middle position of the correction roller (7), and a screw block (601) is installed on one side of the threaded rod (602).
6. The amorphous strip correction device according to claim 5, characterized in that: External threads are evenly arranged on the outer side wall of the threaded rod (602), and internal threads that cooperate with the external threads are evenly arranged on the inner side wall of the movable plate (603). The threaded rod (602) and the movable plate (603) are connected by threads.
7. The amorphous strip correction device according to claim 1, characterized in that: The cleaning structure (8) comprises a bracket (801), a first brush (802), a second brush (803), a spring (804) and a connecting rod (805); the bracket (801) is mounted on the top of the workbench (1); the second brush (803) is mounted on the inner side of the bracket (801); the top of the bracket (801) is movably connected to the first brush (802); the top of the first brush (802) is welded with a spring (804); and connecting rods (805) are mounted on both sides of the top of the first brush (802).
Citation Information
Patent Citations
Amorphous strip deviation rectifying method
CN115057275A