Disc membrane assembly packaging device

Abstract

The utility model discloses a disc film assembly packaging device which comprises a first installation frame, an unwinding roller, a guide roller set, a cutter piece, a punching piece, a detection assembly, a pulling assembly, a second installation frame, a jig assembly, a positioning lamp assembly and a gluing assembly. The unwinding roller, the guide roller set, the cutter piece, the punching piece, the detection assembly and the pulling assembly are installed on the first installation frame; the jig assembly is placed on the second installation frame, and the positioning lamp assembly and the gluing assembly are both installed on the second installation frame. Through the application of the packaging device for the disc film assembly, slicing, punching and detection of the disc film assembly are completed through the cooperation of the unwinding roller, the guide roller set, the cutter piece, the punching piece, the detection assembly and the pulling assembly, and through the cooperation of the jig assembly, the positioning lamp assembly and the gluing assembly, the sealing effect of the disc film assembly is improved. Membrane stacking, gluing and curing of the disc membrane assembly are completed, manual participation is reduced, the labor cost and the labor intensity are reduced, and the product quality of the disc membrane assembly is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of gas membranes, in particular to a disc membrane assembly packaging device. Background Art

[0002] Gas membrane separation is a new type of green and environmentally friendly membrane that has seen rapid growth in recent years, offering broad application prospects in energy conservation and environmental protection. Disc membrane assemblies are the most widely used due to their high filtration flux, strong impact load resistance, simple structure, and easy replacement. Currently, disc membrane assemblies require a series of processes, including slicing, punching, laminating, gluing, and curing. These processes are labor-intensive and labor-intensive, resulting in high labor costs and intensity. Furthermore, the quality of disc membrane assemblies cannot be guaranteed during this manual production process. Utility Model Content

[0003] In view of this, in order to solve the above problems, the purpose of the present invention is to provide a disc membrane assembly packaging device, comprising:

[0004] The first mounting frame, the unwinding roller, the guide roller group, the cutting piece, the punching piece, the detection assembly, the pulling assembly, the second mounting frame, the jig assembly, the positioning light assembly and the gluing assembly, the unwinding roller, the guide roller group, the cutting piece, the punching piece, the detection assembly and the pulling assembly are sequentially mounted on the first mounting frame along the length direction of the first mounting frame, the unwinding roller is used to unwind the film roll, one end of the film roll passes through the guide roller group, the cutting piece, the punching piece, the detection assembly in sequence and is fixed on the pulling assembly, the pulling assembly is operable to drive one end of the film roll to move along the length direction of the first mounting frame, the second mounting frame is arranged on one side of the first mounting frame, the jig assembly is placed on the second mounting frame, the positioning light assembly and the gluing assembly are both mounted on the second mounting frame, the positioning light assembly and the gluing assembly are both located above the jig assembly, and the positioning light assembly and the gluing assembly are both arranged towards the jig assembly.

[0005] In another preferred embodiment, the guide roller group includes: a roller frame and two guide roller bodies, the lower end of the roller frame is installed on the first mounting frame, the two guide roller bodies are both installed on the upper end of the roller frame, and one end of the film roll passes between the two guide roller bodies.

[0006] In another preferred embodiment, the cutter member has a cutter body, the length direction of the cutter body is perpendicular to the length direction of the film roll, the cutter body is operable to move in the vertical direction, and the cutter body is used to cut the film roll.

[0007] In another preferred embodiment, the punching member has a punching head, and the punching head is operable to move in a vertical direction to punch the film roll.

[0008] In another preferred embodiment, the detection component includes: a glass plate body and several detection light strips, the glass plate body and several detection light strips are installed on the upper surface of the first mounting frame, and several detection light strips are arranged below the glass plate body, and the length direction of each detection light strip extends along the length direction of the first mounting frame.

[0009] In another preferred embodiment, the pulling assembly includes: a clamping unit and a driving unit, the driving unit is installed on the first mounting frame, the driving unit has a movable end, the clamping unit is installed on the movable end, the clamping unit is operable to clamp one end of the film roll, and the movable end is operable to drive the clamping unit to move along the length direction of the first mounting frame.

[0010] In another preferred embodiment, a first jig body, a positioning rod, two positioning columns, two locking nuts and several second jig bodies, the lower ends of the two positioning baffles are installed on both sides of the first jig body, the lower ends of the positioning rods are installed on both ends of the upper surface of the first jig body, each of the second jig bodies is provided with several positioning holes, the several positioning holes of each second jig body are sleeved on the outer walls of the positioning rods and the two positioning columns, several second jig bodies are stacked in sequence from bottom to top, the two locking nuts are sleeved on the outer walls of the two positioning columns, and the lower ends of the two locking nuts are operably pressed on the upper surface of the second jig body.

[0011] In another preferred embodiment, the positioning lamp assembly includes: a mounting rod and a positioning lamp body, the upper end of the mounting rod is mounted on the second mounting frame, the positioning lamp body is rotatably mounted on the lower end of the mounting rod, and the positioning lamp body has a light source end, and the light source end is operably arranged toward the jig assembly.

[0012] In another preferred embodiment, the gluing assembly includes: a horizontal drive unit, a horizontal mounting seat, a vertical drive unit, a vertical mounting seat and a glue gun, the horizontal drive unit is installed on the second mounting frame, the horizontal drive unit is used to drive the horizontal mounting seat to move in the horizontal direction, the vertical drive unit is installed on the horizontal mounting seat, the vertical drive unit is used to drive the vertical mounting seat to move in the vertical direction, the glue gun is rotatably installed on the vertical mounting seat, and the output end of the glue gun is operably arranged toward the jig assembly.

[0013] Due to the adoption of the above technical solution, the present invention has the following positive effects compared with the prior art: through the application of the present invention, a disc membrane assembly packaging device is provided, and the slicing, punching and detection of the disc membrane assembly are completed through the cooperation of the unwinding roller, the guide roller group, the cutter part, the punching part, the detection component and the pulling component; the superimposition of membranes, gluing and curing of the disc membrane assembly are completed through the cooperation of the jig component, the positioning light component and the gluing component, which reduces manual participation, reduces labor costs and labor intensity, and ensures the product quality of the disc membrane assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a first partial schematic diagram of a disc membrane assembly packaging device of the present invention;

[0015] Figure 2 This is a second partial schematic diagram of a disc membrane assembly packaging device of the present invention;

[0016] Figure 3 This is a schematic diagram of a jig assembly for a disc membrane assembly packaging device of the present invention.

[0017] In the accompanying drawings: 1. First mounting frame; 2. Unwinding roller; 3. Guide roller assembly; 4. Cutter element; 5. Punching element; 6. Pulling assembly; 7. Second mounting frame; 8. Jig assembly; 9. Roller frame; 10. Guide roller body; 11. First jig body; 12. Positioning rod; 13. Positioning column; 14. Locking nut; 15. Second jig body; 16. Mounting rod; 17. Positioning lamp body; 18. Horizontal drive unit; 19. Horizontal mounting seat; 20. Vertical drive unit; 21. Vertical mounting seat; 22. Glue gun. DETAILED DESCRIPTION

[0018] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but they are not intended to limit the present invention.

[0019] like Figures 1 to 3 FIG. 1 shows a disc membrane assembly packaging device according to a preferred embodiment, comprising:

[0020] The first mounting frame 1, the unwinding roller 2, the guide roller group 3, the cutter piece 4, the punching piece 5, the detection assembly, the pulling assembly 6, the second mounting frame 7, the jig assembly 8, the positioning light assembly and the gluing assembly, the unwinding roller 2, the guide roller group 3, the cutter piece 4, the punching piece 5, the detection assembly and the pulling assembly 6 are sequentially installed on the first mounting frame 1 along the length direction of the first mounting frame 1, the unwinding roller 2 is used to unwind the film roll, one end of the film roll passes through the guide roller group 3, the cutter piece 4, the punching piece 5, the detection assembly in sequence and is fixed on the pulling assembly 6, the pulling assembly 6 is operable to drive one end of the film roll to move along the length direction of the first mounting frame 1, the second mounting frame 7 is arranged on one side of the first mounting frame 1, the jig assembly 8 is placed on the second mounting frame 7, the positioning light assembly and the gluing assembly are both installed on the second mounting frame 7, the positioning light assembly and the gluing assembly are both located above the jig assembly 8, and the positioning light assembly and the gluing assembly are both arranged towards the jig assembly 8.

[0021] During actual use, the film roll is placed on the unwinding roller 2, so that one end of the film roll passes through the guide roller group 3, the cutting piece 4, the punching piece 5, the detection component in sequence and is fixed on the pulling component 6. The pulling component 6 drives one end of the film roll to move a certain distance, and then the punching piece 5 punches. After the punching is completed, the pulling component 6 drives one end of the film roll to move a certain distance again. After moving into place, the cutting piece 4 cuts the film roll. During the pulling and cutting process of the film roll, the cut film roll is inspected by the detection component to ensure the quality of the slices. Then the cut film sheet is placed on the jig component 8 and positioned according to the positioning light component to ensure that the cut film sheet is placed in place. Finally, the gluing component is used to glue the film sheet, and then it is cured for a period of time to form a disc film assembly.

[0022] Furthermore, as a preferred embodiment, the guide roller group 3 includes: a roller frame 9 and two guide roller bodies 10, the lower end of the roller frame 9 is installed on the first mounting frame 1, the two guide roller bodies 10 are both installed on the upper end of the roller frame 9, and one end of the film roll passes between the two guide roller bodies 10.

[0023] Furthermore, as a preferred embodiment, the cutter element 4 comprises a cutter body, the length direction of which is perpendicular to the length direction of the film roll. The cutter body is operable to move in a vertical direction and is used to cut the film roll. Furthermore, the cutter element 4 also comprises a cutter holder and a cutter drive cylinder. The cutter holder is mounted on the first mounting frame 1, and the cutter drive cylinder is mounted on the cutter holder. The cutter drive cylinder drives the cutter body to move in a vertical direction to cut the film roll. The cutter holder, cutter drive cylinder, cutter body, and the movement of the cutter body by the cutter drive cylinder are all conventional techniques in the art and will not be described in detail here.

[0024] Furthermore, as a preferred embodiment, the punching member 5 has a punching head that is operable to move in a vertical direction to punch holes in the film roll. Furthermore, the punching member 5 also has a punching frame and a punching drive cylinder. The punching frame is mounted on the first mounting frame 1, and the punching drive cylinder is mounted on the punching frame. The punching drive cylinder drives the punching head to move in a vertical direction to punch holes in the film roll. The punching frame, the punching drive cylinder, the punching head, and the movement of the punching head driven by the punching drive cylinder are all conventional technical means in the field and will not be described in detail here.

[0025] Furthermore, as a preferred embodiment, the detection assembly includes: a glass plate and several detection light strips, both of which are mounted on the upper surface of the first mounting frame 1. The detection light strips are disposed below the glass plate, with each detection light strip extending along the length of the first mounting frame 1. Furthermore, the detection light strips extend along the length of the first mounting frame 1, thereby increasing the detection area for the film roll, improving detection effectiveness, and ensuring product quality.

[0026] Furthermore, as a preferred embodiment, the pulling assembly 6 includes: a clamping unit and a driving unit, the driving unit is mounted on the first mounting frame 1, the driving unit has a movable end, the clamping unit is mounted on the movable end, the clamping unit is operable to clamp one end of the film roll, and the movable end is operable to drive the clamping unit to move along the length direction of the first mounting frame 1. Furthermore, in actual use, the clamping unit is an electric clamping jaw, the driving unit is a driving electric cylinder, and the movable end is a driving rod of the driving electric cylinder. The electric clamping jaw is driven by the driving rod of the driving electric cylinder to move along the length direction of the first mounting frame 1 to clamp one end of the film roll. Furthermore, it also includes: a connecting seat, one side of the connecting seat is mounted on the driving rod of the driving electric cylinder, the number of electric clamping jaws is two, and the two electric clamping jaws are mounted on the other side of the connecting seat to improve the stability of clamping one end of the film roll.

[0027] Furthermore, as a preferred embodiment, the jig assembly 8 includes: a first jig body 11, a positioning rod 12, two positioning columns 13, two locking nuts 14 and a plurality of second jig bodies 15, the lower ends of the positioning rod 12 are installed on both sides of the first jig body 11, the lower ends of the two positioning columns 13 are installed on both ends of the upper surface of the first jig body 11, each second jig body 15 is provided with a plurality of positioning holes, and the plurality of positioning holes of each second jig body 15 are sleeved on the outer walls of the positioning rod 12 and the two positioning columns 13, and the plurality of second jig bodies 15 are stacked in sequence from bottom to top, the two locking nuts 14 are sleeved on the outer walls of the two positioning columns 13, and the lower ends of the two locking nuts 14 are operably pressed on the upper surface of the second jig body 15. Furthermore, in actual use, after the production of a disc membrane assembly is completed, a second jig body 15 is placed on the first jig body 11 to complete the production of another disc membrane assembly, and then another second jig body 15 is placed on the previous second jig body 15 to complete the production of the next disc membrane assembly. By stacking several second jig bodies 15, the stacking and placement of several disc membrane assemblies can be completed, thereby reducing the space occupied by the jig.

[0028] Furthermore, as a preferred embodiment, the positioning lamp assembly includes: a mounting rod 16 and a positioning lamp body 17, the upper end of the mounting rod 16 is mounted on the second mounting frame 7, the positioning lamp body 17 is rotatably mounted on the lower end of the mounting rod 16, and the positioning lamp body 17 has a light source end, which is operably arranged toward the jig assembly 8. Furthermore, the first jig body 11 and the plurality of second jig bodies 15 are positioned and placed by the positioning lamp body 17, thereby ensuring the accuracy of the gluing assembly when gluing the diaphragm. Furthermore, it also includes: a rotating motor, the rotating motor is mounted on the mounting rod 16, the positioning lamp body 17 is mounted on the output end of the rotating motor, and the rotation angle of the positioning lamp body 17 is adjusted by the rotating motor, which is convenient, fast, and more accurate.

[0029] Further, as a preferred embodiment, the gluing assembly includes: a horizontal drive unit 18, a horizontal mounting seat 19, a vertical drive unit 20, a vertical mounting seat 21 and a glue gun 22. The horizontal drive unit 18 is installed on the second mounting frame 7. The horizontal drive unit 18 is used to drive the horizontal mounting seat 19 to move in the horizontal direction. The vertical drive unit 20 is installed on the horizontal mounting seat 19. The vertical drive unit 20 is used to drive the vertical mounting seat 21 to move in the vertical direction. The glue gun 22 is rotatably installed on the vertical mounting seat 21. The output end of the glue gun 22 is operably set toward the jig assembly 8. Furthermore, the horizontal drive unit 18 is a horizontal drive cylinder, the vertical drive unit 20 is a vertical drive cylinder, the horizontal mounting seat 19 is installed at the output end of the horizontal drive cylinder, and the vertical mounting seat 21 is installed at the output end of the vertical drive cylinder. When the diaphragm is glued, the horizontal drive cylinder drives the horizontal mounting seat 19 to move along the length direction of the diaphragm, and then drives the vertical drive cylinder to move along the length direction of the diaphragm, and finally drives the glue gun 22 to move along the length direction of the diaphragm to glue the diaphragm. After the disc membrane assembly on the first jig body 11 is completed, a second jig body 15 is placed on the first jig body 11. At this time, the vertical drive cylinder drives the vertical mounting seat 21 to move in the vertical direction, and then drives the glue gun 22 to move in the vertical direction to glue the diaphragm on the second jig body 15. Furthermore, it also includes: an adjusting motor, the adjusting motor is installed on the vertical mounting seat 21, and the glue gun 22 is installed on the output end of the adjusting motor. The adjusting motor drives the glue gun 22 to rotate to adjust the gluing angle of the glue gun 22, thereby improving the gluing effect of the glue gun 22 and ensuring product quality.

[0030] The above description is only a preferred embodiment of the present invention and does not limit the implementation method and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A disc membrane assembly packaging device, characterized in that: include: The first mounting frame, the unwinding roller, the guide roller group, the cutting piece, the punching piece, the detection assembly, the pulling assembly, the second mounting frame, the jig assembly, the positioning light assembly and the gluing assembly, the unwinding roller, the guide roller group, the cutting piece, the punching piece, the detection assembly and the pulling assembly are sequentially mounted on the first mounting frame along the length direction of the first mounting frame, the unwinding roller is used to unwind the film roll, one end of the film roll passes through the guide roller group, the cutting piece, the punching piece, the detection assembly in sequence and is fixed on the pulling assembly, the pulling assembly is operable to drive one end of the film roll to move along the length direction of the first mounting frame, the second mounting frame is arranged on one side of the first mounting frame, the jig assembly is placed on the second mounting frame, the positioning light assembly and the gluing assembly are both mounted on the second mounting frame, the positioning light assembly and the gluing assembly are both located above the jig assembly, and the positioning light assembly and the gluing assembly are both arranged towards the jig assembly.

2. The disc membrane assembly packaging device according to claim 1, characterized in that: The guide roller group includes: a roller frame and two guide roller bodies, the lower end of the roller frame is installed on the first mounting frame, the two guide roller bodies are installed on the upper end of the roller frame, and one end of the film roll passes through the two guide roller bodies.

3. The disc membrane assembly packaging device according to claim 1, characterized in that: The cutter member comprises a cutter body, the length direction of the cutter body and the length direction of the film roll are perpendicular to each other, the cutter body is operable to move along the vertical direction, and the cutter body is used to cut the film roll.

4. The disc membrane assembly packaging device according to claim 1, characterized in that: The punching member has a punching head which is operable to move in a vertical direction to punch holes in the film roll.

5. The disc membrane assembly packaging device according to claim 1, characterized in that: The detection component includes: a glass plate body and several detection light strips, the glass plate body and several detection light strips are installed on the upper surface of the first mounting frame, and several detection light strips are arranged below the glass plate body, and the length direction of each detection light strip extends along the length direction of the first mounting frame.

6. The disc membrane assembly packaging device according to claim 1, characterized in that: The pulling assembly includes: a clamping unit and a driving unit, the driving unit is installed on the first mounting frame, the driving unit has a movable end, the clamping unit is installed on the movable end, the clamping unit is operable to clamp one end of the film roll, and the movable end is operable to drive the clamping unit to move along the length direction of the first mounting frame.

7. The disc membrane assembly packaging device according to claim 1, characterized in that: The jig assembly includes: a first jig body, a positioning rod, two positioning columns, two locking nuts and several second jig bodies, the lower ends of the two positioning baffles are installed on both sides of the first jig body, the lower ends of the positioning rods are installed on both ends of the upper surface of the first jig body, each of the second jig bodies is provided with several positioning holes, the several positioning holes of each second jig body are sleeved on the outer walls of the positioning rods and the two positioning columns, several second jig bodies are stacked in sequence from bottom to top, the two locking nuts are sleeved on the outer walls of the two positioning columns, and the lower ends of the two locking nuts are operably pressed onto the upper surface of the second jig body.

8. The disc membrane assembly packaging device according to claim 1, characterized in that: The positioning lamp assembly includes: a mounting rod and a positioning lamp body, the upper end of the mounting rod is mounted on the second mounting frame, the positioning lamp body is rotatably mounted on the lower end of the mounting rod, and the positioning lamp body has a light source end, which is operably arranged toward the jig assembly.

9. The disc membrane assembly packaging device according to claim 1, characterized in that: The gluing assembly includes: a horizontal drive unit, a horizontal mounting seat, a vertical drive unit, a vertical mounting seat and a glue gun. The horizontal drive unit is installed on the second mounting frame. The horizontal drive unit is used to drive the horizontal mounting seat to move in the horizontal direction. The vertical drive unit is installed on the horizontal mounting seat. The vertical drive unit is used to drive the vertical mounting seat to move in the vertical direction. The glue gun is rotatably installed on the vertical mounting seat. The output end of the glue gun is operably arranged toward the jig assembly.

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