Electromagnetic wire winding equipment with tension adjusting function

Through the U-shaped bracket and motor-driven screw system combined with the tension ring and limiting components, the problem of uneven winding of the electromagnetic wire is solved, and the uniform winding of the electromagnetic wire is achieved and convenient installation is achieved, which improves the practicality and functionality of the equipment.

CN223213531UActive Publication Date: 2025-08-12JIANGSU XUNDA ELECTRICAL MATERIALS CO LTD
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Patent Information

Application Number
CN202422406377.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-12
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing electromagnetic wire winding equipment cannot effectively adjust the tension force, which makes the electromagnetic wire easy to accumulate in one place, causing uneven winding, and the equipment is inconvenient during installation and disassembly, which reduces practicality.

Method used

The combination of U-shaped bracket, forward and reverse motor, screw rod, limit slide rod, installation block, pressing trigger switch, mobile station, installation bracket and tensioning ring is adopted to achieve tension adjustment of electromagnetic wires; the combination of driving motor, winding plate, winding roller and limiting components is used to achieve uniform winding of electromagnetic wires.

Benefits of technology

The tension adjustment of the electromagnetic wire during the winding process is realized, ensuring that the electromagnetic wire is evenly wound, improving the practicality and functionality of the winding equipment, and simplifying the installation and disassembly of the electromagnetic wires.

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Abstract

The utility model discloses electromagnetic wire winding equipment with a tension adjusting function, and relates to the technical field of electromagnetic wire winding equipment. The controller is arranged on the outer surface of the operation table and used for controlling equipment; the tensioning unit is arranged on the outer surface of the operation table; the winding unit is arranged on the outer surface of the operation table and used for winding, and the tensioning unit comprises an adjusting assembly arranged on the outer surface of the operation table. According to the auxiliary winding device, the U-shaped support, the forward and reverse motor, the lead screw, the limiting sliding rod, the mounting block, the pressing trigger switch, the movable table, the mounting support and the tensioning ring are matched with one another, so that an electromagnetic wire can be tensioned conveniently in the winding process, and meanwhile, when the auxiliary winding device winds the electromagnetic wire, the winding direction of the electromagnetic wire can be changed; and the driving motor, the winding plate, the winding roller and the limiting assembly are matched with one another, so that the electromagnetic wire can be conveniently wound, and the functionality of the winding equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic wire winding equipment, in particular to an electromagnetic wire winding equipment with a tension adjustment function. Background Art

[0002] Electromagnetic wire is an insulated wire used to manufacture coils or windings in electrical products, also known as winding wire. It is an insulated wire used to manufacture coils or windings in electrical products. Electromagnetic wire is usually divided into enameled wire, wrapped wire, enameled wrapped wire and inorganic insulated wire. Electromagnetic wire must meet various usage and manufacturing process requirements and be able to work at high temperatures for a long time. After production, the electromagnetic wire needs to be reeled in using wire-winding equipment.

[0003] In the prior art, a patent document with the announcement number CN219669772U proposes an electromagnetic wire winding device, comprising a collecting frame; a rotating motor is fixedly connected to one side of the collecting frame; by inserting the collecting cylinder on the rotating rod and buckling it on the protrusion through the groove on the inner wall of the collecting cylinder, the electromagnetic wire is passed through the slider and wound around the collecting cylinder, and the rotating motor is started to drive the rotating rod and the collecting cylinder to rotate, so that the electromagnetic wire can be wound up, and at the same time, the hydraulic cylinder is started to push the push block, the connecting block and the slider to slide, which can change the winding position of the electromagnetic wire, so that the electromagnetic wire can be wound in a specified direction, thereby preventing the electromagnetic wire from accumulating in one place during winding.

[0004] In order to solve the problem that the existing wire-winding equipment can usually only wind up the electromagnetic wire in a single way, and the electromagnetic wire is easily accumulated in one place, resulting in uneven winding, the existing technology uses a hydraulic cylinder to push the push block and the connecting block to move the slider on the inner wall of the frame plate, so as to change the winding position of the electromagnetic wire. However, the wire-winding equipment is inconvenient to install and disassemble the wound coil during use, and the device cannot adjust the tension of the electromagnetic wire during use, which reduces the practicality of the wire-winding equipment. Utility Model Content

[0005] The purpose of the present invention is to provide an electromagnetic wire winding device with a tension adjustment function to solve the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] An electromagnetic wire winding device with a tensioning adjustment function includes an operating table; a controller arranged on the outer surface of the operating table for controlling the device; a tensioning unit arranged on the outer surface of the operating table; and a winding unit arranged on the outer surface of the operating table for winding, wherein the tensioning unit includes an adjustment component arranged on the outer surface of the operating table and a tensioning component arranged on the outer surface of the adjustment component, and the winding unit includes a winding component arranged on the outer surface of the operating table and a limiting component arranged on the outer surface of the winding component.

[0008] A further improvement of the technical solution of the present utility model is that: the adjustment component includes a U-shaped bracket, one side of the U-shaped bracket is fixedly connected to the outer surface of the operating table, one side of the U-shaped bracket is detachably connected to a forward and reverse motor, and the driving end of the forward and reverse motor is fixedly connected to a screw rod rotatably connected to the inner wall of the U-shaped bracket.

[0009] A further improvement of the technical solution of the present utility model is that: the inner wall of the U-shaped bracket is detachably connected to a limiting slide bar, the outer surface of the limiting slide bar is slidably connected to a mounting block, and the outer surface of the mounting block is detachably connected to a press trigger switch.

[0010] By adopting the above technical solution, the position of the moving platform can be easily adjusted by using the cooperation of the U-shaped bracket, the forward and reverse motor, the lead screw, the limit slide bar, the mounting block and the press trigger switch.

[0011] A further improvement of the technical solution of the present utility model is that: the tensioning assembly includes a movable platform, the inner wall of the movable platform is slidably connected to the outer surface of the limiting slide rod, the inner wall of the movable platform is threadedly connected to the outer surface of the screw rod, the outer surface of the movable platform is detachably connected to the mounting bracket, and the inner wall of the mounting bracket is fixedly connected to the tensioning ring.

[0012] By adopting the above technical solution, the electromagnetic wire can be conveniently tensioned and limited by the cooperation of the movable platform, the mounting bracket and the tensioning ring.

[0013] A further improvement of the technical solution of the present utility model is that: the winding assembly includes a driving motor, one side of the driving motor is detachably connected to the outer surface of the operating table, the driving end of the driving motor is fixedly connected to a winding plate rotatably connected to the inner wall of the operating table, and the outer surface of the winding plate is fixedly connected to a winding roller.

[0014] By adopting the above technical solution, the electromagnetic wire can be easily wound up by cooperating with the driving motor, the winding plate and the winding roller.

[0015] A further improvement of the technical solution of the present utility model is that the limiting assembly includes a mounting ring, the inner wall of the mounting ring is slidingly connected to the outer surface of the winding roller, and the inner wall of the mounting ring is threadedly connected to a fixing bolt that is movably engaged with the inner wall of the winding roller.

[0016] A further improvement of the technical solution of the present utility model is that one side of the mounting ring is fixedly connected to a limiting spring column, the other end of the limiting spring column is fixedly connected to a limiting plate, and the outer surface of the limiting plate is fixedly connected to a positioning column.

[0017] By adopting the above technical solution, the winding reel can be conveniently limited by the mutual cooperation of the mounting ring, the fixing bolt, the limit spring column, the limit plate and the positioning column.

[0018] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:

[0019] 1. The utility model provides an electromagnetic wire winding device with a tensioning adjustment function. The cooperation of a U-shaped bracket, a forward and reverse motor, a screw rod, a limit slide rod, a mounting block, a press trigger switch, a movable platform, a mounting bracket and a tensioning ring can facilitate the tensioning of the electromagnetic wire during the winding process. At the same time, the auxiliary winding device can change the winding direction of the electromagnetic wire when winding the electromagnetic wire, thereby increasing the practicality of the winding device.

[0020] 2. The utility model provides an electromagnetic wire winding device with a tension adjustment function. The electromagnetic wire can be easily wound by cooperating with a driving motor, a winding plate, a winding roller and a limit assembly, thereby increasing the functionality of the winding device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 This is a schematic diagram of the front structure of the utility model;

[0023] Figure 3 This is a schematic structural diagram of the tensioning unit of the present utility model;

[0024] Figure 4 This is a schematic diagram of the tensioning assembly structure of the utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the limit assembly of the utility model.

[0026] In the figure: 1. Operating table; 2. Controller; 3. Tensioning unit; 31. U-shaped bracket; 32. Forward and reverse motor; 33. Screw rod; 34. Limit slide bar; 35. Mounting block; 36. Press trigger switch; 37. Moving table; 38. Mounting bracket; 39. Tensioning ring; 4. Winding unit; 41. Driving motor; 42. Winding plate; 43. Winding roller; 44. Limiting assembly; 441. Mounting ring; 442. Fixing bolt; 443. Limiting spring column; 444. Limiting plate; 445. Positioning column. DETAILED DESCRIPTION

[0027] The present invention is further described in detail below with reference to the embodiments: Example

[0028] like Figure 1-5 As shown, the utility model provides an electromagnetic wire winding device with a tensioning adjustment function, comprising an operating table 1; a controller 2 arranged on the outer surface of the operating table 1 for controlling the device; a tensioning unit 3 arranged on the outer surface of the operating table 1; and a winding unit 4 arranged on the outer surface of the operating table 1 for winding, the tensioning unit 3 including an adjustment component arranged on the outer surface of the operating table 1 and a tensioning component arranged on the outer surface of the adjustment component, the winding unit 4 including a winding component arranged on the outer surface of the operating table 1 and a limiter arranged on the outer surface of the winding component Component 44, the adjustment component includes a U-shaped bracket 31, one side of the U-shaped bracket 31 is fixedly connected to the outer surface of the operating table 1, one side of the U-shaped bracket 31 is detachably connected to the forward and reverse motor 32, the driving end of the forward and reverse motor 32 is fixedly connected to the screw 33 rotatably connected to the inner wall of the U-shaped bracket 31, a limit slide 34 detachably connected to the inner wall of the U-shaped bracket 31, the outer surface of the limit slide 34 is slidably connected to the mounting block 35, the outer surface of the mounting block 35 is detachably connected to the press trigger switch 36, the tensioning component includes a mobile platform 37, the inner wall of the movable platform 37 is slidably connected to the outer surface of the limiting slide rod 34, the inner wall of the movable platform 37 is threadedly connected to the outer surface of the screw rod 33, the outer surface of the movable platform 37 is detachably connected to the mounting bracket 38, the inner wall of the mounting bracket 38 is fixedly connected to the tensioning ring 39, when using the electromagnetic wire winding device, first adjust the spacing between the mounting blocks 35 according to the width of the winding drum, after the adjustment is completed, the electromagnetic wire to be wound is passed through the limiting hole of the tensioning ring 39, and is wound around the winding drum on the outer surface of the winding roller 43, The magnetic wire is wound, and the forward and reverse motor 32 is started during the winding process. The driving end of the forward and reverse motor 32 drives the screw rod 33 to rotate, thereby cooperating with the limit slide 34 to drive the movable platform 37 to move in the horizontal direction. During the movement of the movable platform 37, the press trigger switch 36 will be triggered to change the rotation direction of the forward and reverse motor 32, and then the movable platform 37 will move repeatedly between the mounting blocks 35, thereby assisting the electromagnetic wire to be tensioned during the winding process, and at the same time allowing the electromagnetic wire to be evenly wound on the surface of the winding disk during the winding process. Example

[0029] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the winding assembly includes a driving motor 41, one side of the driving motor 41 is detachably connected to the outer surface of the operating table 1, the driving end of the driving motor 41 is fixedly connected to a winding plate 42 rotatably connected to the inner wall of the operating table 1, the outer surface of the winding plate 42 is fixedly connected to a winding roller 43, and the limiting assembly 44 includes a mounting ring 441, the inner wall of the mounting ring 441 is slidably connected to the outer surface of the winding roller 43, the inner wall of the mounting ring 441 is threadedly connected to a fixing bolt 442 that is movably engaged with the inner wall of the winding roller 43, and one side of the mounting ring 441 is fixedly connected A limiting spring column 443, the other end of the limiting spring column 443 is fixedly connected to a limiting plate 444, and the outer surface of the limiting plate 444 is fixedly connected to a positioning column 445. When using the electromagnetic wire winding equipment, first install the winding disk used for winding the electromagnetic wire on the outer surface of the winding roller 43, and then put the mounting ring 441 on the outer surface of the winding roller 43, and at the same time insert the positioning column 445 into the positioning hole of the winding disk, and fix the position of the mounting ring 441 with a fixing bolt 442. After the winding disk is fixed, start the drive motor 41, cooperate with the winding plate 42 and the winding roller 43 to drive the winding disk to rotate, and then wind the electromagnetic wire.

[0030] The following is a detailed description of the working principle of the electromagnetic wire winding equipment with tension adjustment function.

[0031] like Figure 1-5 As shown, when using the electromagnetic wire winding device, first adjust the spacing between the mounting blocks 35 according to the width of the winding drum. After the adjustment is completed, the electromagnetic wire to be wound is passed through the limiting hole of the tensioning ring 39 and wound around the winding drum on the outer surface of the winding roller 43. When using the electromagnetic wire winding device, first install the winding drum used for winding the electromagnetic wire on the outer surface of the winding roller 43, then sleeve the mounting ring 441 on the outer surface of the winding roller 43, and insert the positioning column 445 into the positioning hole of the winding drum, and fix the position of the mounting ring 441 with the fixing bolt 442. After the winding drum is fixed, start the drive The motor 41 cooperates with the winding plate 42 and the winding roller 43 to drive the winding disk to rotate, and then winds the electromagnetic wire. During the winding process, the forward and reverse motors 32 are started, and the driving end of the forward and reverse motors 32 drives the screw rod 33 to rotate, thereby cooperating with the limit slide 34 to drive the movable platform 37 to move in the horizontal direction. During the movement of the movable platform 37, the press trigger switch 36 will be triggered to change the rotation direction of the forward and reverse motor 32, and then the movable platform 37 will move repeatedly between the mounting blocks 35, thereby assisting the electromagnetic wire to be tensioned during the winding process, and at the same time, the electromagnetic wire can be evenly wound on the surface of the winding disk during the winding process.

[0032] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. An electromagnetic wire winding device with a tension adjustment function, comprising an operating table (1); A controller (2) for controlling equipment disposed on the outer surface of the operating table (1); A tensioning unit (3) provided on the outer surface of the operating table (1); and a winding unit (4) arranged on the outer surface of the operating table (1) for winding, characterized in that: The tensioning unit (3) includes an adjustment component arranged on the outer surface of the operating table (1) and a tensioning component arranged on the outer surface of the adjustment component. The winding unit (4) includes a winding component arranged on the outer surface of the operating table (1) and a limiting component (44) arranged on the outer surface of the winding component.

2. The electromagnetic wire winding device with tension adjustment function according to claim 1, characterized in that: The adjustment assembly comprises a U-shaped bracket (31), one side of the U-shaped bracket (31) is fixedly connected to the outer surface of the operating table (1), one side of the U-shaped bracket (31) is detachably connected to a forward and reverse motor (32), and a driving end of the forward and reverse motor (32) is fixedly connected to a screw rod (33) rotatably connected to the inner wall of the U-shaped bracket (31).

3. The electromagnetic wire winding device with tension adjustment function according to claim 2, characterized in that: The inner wall of the U-shaped bracket (31) is detachably connected to a limiting slide bar (34), the outer surface of the limiting slide bar (34) is slidably connected to a mounting block (35), and the outer surface of the mounting block (35) is detachably connected to a press trigger switch (36).

4. The electromagnetic wire winding device with tension adjustment function according to claim 3, characterized in that: The tensioning assembly includes a movable platform (37), the inner wall of the movable platform (37) is slidably connected to the outer surface of the limiting slide rod (34), the inner wall of the movable platform (37) is threadedly connected to the outer surface of the screw rod (33), the outer surface of the movable platform (37) is detachably connected to a mounting bracket (38), and the inner wall of the mounting bracket (38) is fixedly connected to a tensioning ring (39).

5. The electromagnetic wire winding device with tension adjustment function according to claim 1, characterized in that: The winding assembly includes a drive motor (41), one side of the drive motor (41) is detachably connected to the outer surface of the operating table (1), the driving end of the drive motor (41) is fixedly connected to a winding plate (42) rotatably connected to the inner wall of the operating table (1), and the outer surface of the winding plate (42) is fixedly connected to a winding roller (43).

6. The electromagnetic wire winding device with tension adjustment function according to claim 1, characterized in that: The limiting assembly (44) includes a mounting ring (441), the inner wall of the mounting ring (441) is slidably connected to the outer surface of the winding roller (43), and the inner wall of the mounting ring (441) is threadedly connected to a fixing bolt (442) that is movably engaged with the inner wall of the winding roller (43).

7. The electromagnetic wire winding device with tension adjustment function according to claim 6, characterized in that: One side of the mounting ring (441) is fixedly connected to a limiting spring column (443), the other end of the limiting spring column (443) is fixedly connected to a limiting plate (444), and the outer surface of the limiting plate (444) is fixedly connected to a positioning column (445).

Citation Information

Patent Citations

  • Electromagnetic wire take-up equipment

    CN219669772U