Elevator traction sheave groove abrasion loss detection device
Through infrared ranging and intermittent contact detection, the accuracy problem caused by contact detection in the existing elevator traction wheel wear detection device is solved, and high-precision wear detection is achieved.
Patent Information
- Application Number
- CN202422641221.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing elevator traction wheel wear detection device adopts contact detection, which causes long-term wear of the contact parts of the traction wheel groove, affecting the measurement accuracy.
The infrared ranging and intermittent contact detection method are used to measure the wear of the wheel groove through the infrared transmitter and the receiver, and the adsorption and release of the limit block are controlled by using the electromagnet, so as to contact the wheel groove only during detection to reduce wear.
Improve detection accuracy, reduce wear of the detection device and wheel groove, and ensure measurement accuracy.
Smart Images

Figure CN223213582U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of traction sheave detection, in particular to a device for detecting the wear of a wheel groove of an elevator traction sheave. Background Art
[0002] An elevator traction sheave groove wear detection device is a device specifically used to detect the degree of wear of an elevator traction sheave groove. After searching, the Chinese patent authorization number CN220844989U discloses an elevator traction sheave wear detection device. Although the wear detection process of the traction sheave does not require the rotation of the traction sheave, which simplifies the steps of replacing the traction sheave, saves time and effort, and improves the efficiency of traction sheave wear detection, the detection device uses a contact method to detect the wear of the traction sheave groove, which causes the contact part with the traction sheave groove to be affected by the wear of the traction sheave rotation for a long time, thereby affecting the measurement accuracy. Utility Model Content
[0003] In response to the shortcomings of the existing technology, the utility model provides an elevator traction sheave groove wear detection device, which solves the problem proposed in the background technology that the existing device uses a contact method to detect the wear of the traction sheave groove during detection, resulting in long-term wear of the contact part with the traction sheave groove, which in turn affects the measurement accuracy.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: an elevator traction sheave groove wear detection device, comprising:
[0005] The base is used to support the entire device;
[0006] Also includes:
[0007] The device body is fixed to the top of the base by bolts;
[0008] The controller is installed on one end of the top of the device body by screws and is used to display the detection signal of the online detector;
[0009] A battery is installed at one end of the top of the device body and is used to provide power for the detection mechanism;
[0010] A traction sheave body, one end of which is mounted inside the device body, and a surface of the traction sheave body is provided with wheel grooves;
[0011] An adjusting mechanism is located below the traction sheave body, and one end of the adjusting mechanism is connected to the base;
[0012] An infrared distance measuring mechanism, which is installed on one side of the adjustment mechanism, and a plurality of infrared distance measuring mechanisms are arranged and electrically connected to the power supply of the device body;
[0013] A monitoring mechanism, which is installed at the bottom of the adjusting mechanism and is used to monitor the wear of the wheel groove of the traction sheave body;
[0014] The release mechanism is installed at one end of the top of the detection mechanism, and the release mechanism is electrically connected to the device body.
[0015] Preferably, the adjustment mechanism includes a connecting seat welded to the base at one end, the connecting seat is welded to the end of the sliding rod at one end, the outside of the sliding rod is slidably connected to the inside of the sliding seat, and the sliding seats are arranged at intervals. By setting multiple sliding seats and the sliding seats sliding on the outside of the sliding rod, the sliding seats can adjust the position of the detection mechanism according to the width of the wheel groove.
[0016] Preferably, an adjusting bolt is provided on one side of the sliding seat, one end of the adjusting bolt is connected to the outer wall surface of the sliding rod, and the outer wall of the adjusting bolt is threadedly connected to the inner surface of the sliding seat. When the sliding seat slides outside the sliding rod, the side of the adjusting bolt is rotated so that one end of the adjusting bolt can be against the surface of the sliding rod, so that the sliding seat can be fixed. The number of sliding seats is adapted to the number of infrared ranging mechanisms.
[0017] Preferably, the infrared ranging mechanism includes an infrared transmitter installed on one end of the top of the sliding seat, an infrared receiver is provided on one side of the infrared transmitter, the bottom of the infrared receiver is embedded in the top of the support block, and the support block is welded to one side of the sliding seat, wherein the infrared transmitter is used to transmit infrared light signals, using an infrared light emitting diode (LED) or a laser diode, and the infrared receiver is used to receive the reflected infrared light signals, using a photosensitive diode or a photomultiplier tube, and is electrically connected to the microprocessor inside the controller for calculating the distance, usually based on the time difference method or the phase method.
[0018] Preferably, the monitoring mechanism includes a threaded rod welded to the top of the sliding seat, the outside of the threaded rod is threadedly connected to the knob, the top of the knob is rotatably connected to one end of the bottom of the bracket, a hole groove is opened inside the bracket, and the inside of the bracket is in sliding contact with the outer wall of the threaded rod, a spring is provided inside the bracket, a lifting rod is provided above the spring, and a touch switch is provided above both ends of the lifting rod, and the touch switch is embedded in the two ends of the top of the bracket, wherein the touch switch is electrically connected to the controller for feedback of the touch switch signal.
[0019] Preferably, the release mechanism includes an electromagnet glued to the top of the bracket, a limit block is provided above the electromagnet, the limit block is sleeved on the outer wall of the push rod, the push rod is inserted into the inside of the spring, and the bottom of the push rod is in sliding contact with the inside of the top of the threaded rod, and the outer wall of the push rod is glued to the lifting rod, and a steel ball is embedded in the bottom of the push rod. By arranging a steel ball at the top of the push rod and contacting the wheel groove surface through the steel ball, it is beneficial to further reduce the friction between the push rod and the wheel groove, wherein the push rod is made of PCV material.
[0020] The utility model provides an elevator traction sheave groove wear detection device, which has the following beneficial effects:
[0021] 1. This elevator traction sheave groove wear detection device controls the electromagnet's circuit switch through a controller to achieve adsorption and release of the metal limit block. When detecting groove wear, the controller disconnects the electromagnet's power supply, causing the electromagnet to lose its magnetism. The limit block detaches under the action of the spring, pushing the lifting rod and the push rod upward. The steel ball on the top of the push rod contacts the groove surface. As the degree of wear varies, the push rod moves upward accordingly. When the wear reaches a certain level, the lifting rod triggers a touch switch, which feeds back a signal to the controller for real-time reminders. The design of the tester allows it to intermittently contact the groove, only contacting the groove during testing and remaining separated from the groove under normal conditions, effectively reducing mutual wear and improving detection accuracy.
[0022] 2. This elevator sheave groove wear detection device uses an infrared transmitter to emit infrared light of a specific wavelength. When this light strikes the surface of the elevator traction sheave, it produces varying degrees of reflection depending on the wear of the groove. An infrared receiver captures this reflected infrared light and transmits the signal to a controller. The controller's internal processor analyzes the reflected signal to identify groove surface wear, thereby assisting in detecting groove wear.
[0023] The utility model solves the problem that the existing device adopts a contact method to detect the wear of the traction sheave groove during detection, which causes the contact part with the traction sheave groove to be worn for a long time, thereby affecting the measurement accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the infrared distance measuring mechanism of the utility model;
[0026] Figure 3 For this utility model Figure 2 A in the middle is an enlarged structural diagram;
[0027] Figure 4 This is a schematic diagram of the bracket of the utility model;
[0028] Figure 5 It is a schematic diagram of the top structure of the utility model.
[0029] In the figure, 1. base; 2. device body; 3. controller; 4. battery; 5. adjustment mechanism; 501. slide rod; 502. adjustment bolt; 503. slide seat; 504. connecting seat; 6. traction wheel body; 7. infrared ranging mechanism; 701. infrared transmitter; 702. infrared receiver; 703. support block; 8. release mechanism; 801. push rod; 802. limit block; 803. electromagnet; 9. monitoring mechanism; 901. touch switch; 902. lifting rod; 903. spring; 904. bracket; 905. knob; 906. threaded rod. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Example 1:
[0032] See also Figure 1-5The embodiment of the utility model provides a technical solution: an elevator traction sheave groove wear detection device, comprising a base 1 for supporting the entire device, and also comprising: a device body 2, which is fixed to the top of the base 1 by bolts; a controller 3, which is installed at one end of the top of the device body 2 by screws, and is used to display the detection signal of the online detector; a battery 4, which is installed at one end of the top of the device body 2, and is used to provide power for the detection mechanism; a traction sheave body 6, one end of which is installed inside the device body 2, and wheel grooves are distributed on the surface of the traction sheave body 6; an adjusting mechanism 5, which is located below the traction sheave body 6, and one end of the adjusting mechanism 5 is connected to the base 1; an infrared ranging mechanism 7, which is installed on one side of the adjusting mechanism 5, and the infrared ranging mechanism 7 is provided with five groups, the infrared ranging mechanism 7 is electrically connected to the power supply of the device body 2; the monitoring mechanism 9 is installed at the bottom of the adjusting mechanism 5, and the monitoring mechanism 9 is used to monitor the wear of the wheel groove of the traction wheel body 6; the release mechanism 8 is installed at one end of the top of the detection mechanism, and the release mechanism 8 is electrically connected to the device body 2, the monitoring mechanism 9 includes a threaded rod 906 welded to the top of the sliding seat 503, the outer part of the threaded rod 906 is threadedly connected to the knob 905, the top of the knob 905 is rotatably connected to the bottom end of the bracket 904, the bracket 904 is provided with a hole slot, and the inner part of the bracket 904 is in sliding contact with the outer wall of the threaded rod 906, the bracket 904 is provided with a spring 903, and a lifting rod 902 is provided above the spring 903. A touch switch 901 is provided above both ends of the rod 902. The touch switch 901 is embedded in the two ends of the top of the bracket 904. The release mechanism 8 includes an electromagnet 803 glued to the top of the bracket 904. A limit block 802 is provided above the electromagnet 803. The limit block 802 is sleeved on the outer wall of the top rod 801. The top rod 801 is inserted into the inside of the spring 903, and the bottom of the top rod 801 is in sliding contact with the top of the threaded rod 906. The outer wall of the top rod 801 is glued to the lifting rod 902. A steel ball is embedded in the bottom of the top rod 801. The circuit switch of the electromagnet 803 is controlled by the controller. When it is necessary to detect the wear of the wheel groove, the power supply of the electromagnet 803 is disconnected, so that the electromagnet 803 loses its magnetism, thereby making the metal limit Block 802 is separated from the adsorption of electromagnet 803, and then the lifting rod 902 is pushed by spring 903, and then the lifting rod 902 can push the top rod 801 to move upward, and the steel ball on the top of the top rod 801 can slide in contact with the surface of the wheel groove. As the surface of the wheel groove wears, the top rod 801 will move upward. When the surface of the wheel groove wears to a preset value, the lifting rod 902 will contact the touch switch 901, and then the touch switch 901 will feed back a signal to the controller, and the controller will provide timely reminders. The detector contacts the wheel groove intermittently and only contacts the wheel groove when in use. It remains separated from the wheel groove under normal conditions, thereby greatly reducing the mutual wear between the detector and the wheel groove and improving the accuracy of detection.
[0033] Example 2:
[0034] The adjusting mechanism 5 includes a connecting seat 504 welded to the base 1 at one end, and one end of the connecting seat 504 is welded to the end of the sliding rod 501. The outside of the sliding rod 501 is slidably connected to the inside of the sliding seat 503. Five sliding seats 503 are provided, and an adjusting bolt 502 is provided on one side of the sliding seat 503. One end of the adjusting bolt 502 is connected to the outer wall surface of the sliding rod 501, and the outer wall of the adjusting bolt 502 is threadedly connected to the inside of the sliding seat 503. By providing five sliding seats 503, the sliding seat 503 slides on the outside of the sliding rod 501, so that the sliding seat 503 can adjust the position of the detection mechanism according to the wheel groove width. After the sliding seat 503 slides on the outside of the sliding rod 501, by rotating the side of the adjusting bolt 502, one end of the adjusting bolt 502 can be against the surface of the sliding rod 501, so that the sliding seat 503 can be fixed.
[0035] Example 3:
[0036] The infrared distance measuring mechanism 7 includes an infrared transmitter 701 mounted on one end of the top of the sliding seat 503. An infrared receiver 702 is provided on one side of the infrared transmitter 701. The bottom of the infrared receiver 702 is embedded in the top of the support block 703, which is welded to the side of the sliding seat 503. The infrared transmitter is used to transmit infrared light signals, using an infrared light-emitting diode (LED) or a laser diode. The infrared receiver is used to receive the reflected infrared light signals, using a photodiode or a photomultiplier tube. It is electrically connected to the microprocessor inside the controller to calculate the distance, which is usually calculated based on the time difference method or phase method. The detector uses the infrared transmitter 701 to emit infrared light of a specific wavelength. When this light hits the surface of the elevator traction sheave, it will produce different degrees of reflection depending on the wear of the sheave groove. The infrared receiver 702 is responsible for capturing this reflected infrared light and then transmitting the signal to the controller. The processor inside the controller analyzes the reflected signal to identify the wear on the sheave groove surface, thereby assisting in the detection of sheave groove wear and further improving the accuracy of detection.
[0037] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and range of equivalents of the claims be included in the present invention. Any reference signs in the claims should not be construed as limiting the claim to which they relate.
[0038] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An elevator traction sheave groove wear detection device, comprising: A base (1) for supporting the entire device; It is characterized by further comprising: The device body (2) is fixed to the top of the base (1) by bolts; A controller (3) is mounted on one end of the top of the device body (2) by screws and is used to display the detection signal of the online detector; A battery (4) is mounted on one end of the top of the device body (2) and is used to provide power to the detection mechanism; A traction sheave body (6), one end of which is mounted inside the device body (2), and a surface of the traction sheave body (6) is provided with wheel grooves; An adjusting mechanism (5) is located below the traction sheave body (6), and one end of the adjusting mechanism (5) is connected to the base (1); An infrared distance measuring mechanism (7) is installed on one side of the adjustment mechanism (5), and the infrared distance measuring mechanism (7) is arranged in an array, and the infrared distance measuring mechanism (7) is electrically connected to the power supply of the device body (2); A monitoring mechanism (9) is installed at the bottom of the adjusting mechanism (5), and the monitoring mechanism (9) is used to monitor the wear of the wheel groove of the traction sheave body (6); A release mechanism (8) is installed at one end of the top of the detection mechanism, and the release mechanism (8) is electrically connected to the device body (2).
2. The elevator traction sheave groove wear detection device according to claim 1, characterized in that: The adjustment mechanism (5) comprises a connecting seat (504) having one end welded to the base (1), one end of the connecting seat (504) being welded to the end of the sliding rod (501), the outside of the sliding rod (501) being slidably connected to the inside of the sliding seat (503), and the sliding seats (503) being arranged at intervals.
3. The elevator traction sheave groove wear detection device according to claim 2, characterized in that: An adjusting bolt (502) is provided on one side of the sliding seat (503), one end of the adjusting bolt (502) is connected to the outer wall surface of the sliding rod (501), and the outer wall of the adjusting bolt (502) is threadedly connected to the inner surface of the sliding seat (503).
4. The elevator traction sheave groove wear detection device according to claim 2, characterized in that: The infrared distance measuring mechanism (7) comprises an infrared transmitter (701) mounted on one end of the top of the sliding seat (503); an infrared receiver (702) is provided on one side of the infrared transmitter (701); the bottom of the infrared receiver (702) is embedded in the top of a support block (703); and the support block (703) is welded to one side of the sliding seat (503).
5. The elevator traction sheave groove wear detection device according to claim 2, characterized in that: The monitoring mechanism (9) includes a threaded rod (906) welded to the top of the sliding seat (503), the outside of the threaded rod (906) is threadedly connected to the knob (905), the top of the knob (905) is rotatably connected to one end of the bottom of the bracket (904), a hole groove is provided inside the bracket (904), and the inside of the bracket (904) is in sliding contact with the outer wall of the threaded rod (906), a spring (903) is provided inside the bracket (904), a lifting rod (902) is provided above the spring (903), and touch switches (901) are provided above both ends of the lifting rod (902), and the touch switches (901) are embedded in both ends of the top of the bracket (904).
6. The elevator traction sheave groove wear detection device according to claim 5, characterized in that: The release mechanism (8) includes an electromagnet (803) glued to the top of the bracket (904), a limit block (802) is provided above the electromagnet (803), the limit block (802) is sleeved on the outer wall of the push rod (801), the push rod (801) is inserted into the interior of the spring (903), and the bottom of the push rod (801) is in sliding contact with the inside of the top of the threaded rod (906), and the outer wall of the push rod (801) is glued to the lifting rod (902), and a steel ball is embedded in the bottom of the push rod (801).
Citation Information
Patent Citations
Elevator traction sheave wear detection device
CN220844989U