Manual turnover equipment with adjustable synchronous wheel spacing
By designing a manual flip device with adjustable synchronization wheel spacing, using a three-dimensional frame and synchronous belt flip product, the existing flip equipment has been solved by slow beats and wasteful positioning, achieving more efficient flip operation.
Patent Information
- Application Number
- CN202421756948.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing flip equipment beats slowly when flipping the product, and requires the mechanism to be fixed, resulting in wasted time, and the lower end of the mechanism is metal that may collide with people.
A manual flip device with adjustable synchronization wheel spacing is designed. The three-dimensional frame structure and synchronization belt are set to flip. The synchronization wheel spacing is adjustable. Two synchronization belts are used to fix the product, saving the mechanism positioning time and manually flipping the product directly.
The production beat is improved, from 10 seconds to 6 seconds, and the scope of application is wide, preventing product falls and avoiding wasted time and risk of personnel collision caused by institutional positioning.
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Figure CN223213639U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of manual turning equipment, in particular to a manual turning equipment with adjustable synchronous wheel spacing. Background Art
[0002] Synchronous pulleys are typically made from materials such as 45# steel, aluminum alloy, copper, and nylon. They are widely used in new mechanical belt drives across various industries, including automation equipment, machine tools, textiles, printing, food packaging, wire and cable, instrumentation, petrochemicals, tobacco, and communications. They offer precise transmission, no slippage, and a constant transmission ratio. They are essential for rotating equipment.
[0003] Existing flipping equipment typically uses a motor to drive the product after a mechanism clamps it. However, this method is slow, taking an average of 10 seconds to flip a single product. Furthermore, the mechanism requires positioning to secure the product before flipping, which wastes time. Furthermore, the lower end of the mechanism is made of metal, creating a risk of collision.
[0004] Therefore, in view of the shortcomings of the above-mentioned existing turning equipment, such as slow operation during turning, resulting in a waste of time, a manual turning equipment with adjustable synchronous wheel spacing can be designed to improve work efficiency. Utility Model Content
[0005] To overcome the drawbacks of existing flipping equipment, which typically uses a mechanism to grip the product and then a motor to drive the flip, the mechanism needs to be positioned to flip the product, wasting time. This method is also slow, with an average flip time of 10 seconds per piece. Furthermore, the lower end of the mechanism is made of metal, creating a risk of collision.
[0006] The technical solution of this utility model is a manual flipping device with adjustable synchronous wheel spacing, comprising a longitudinal rod and a flipping assembly. The flipping assembly is provided at the upper end of the longitudinal rod for flipping. The flipping assembly is the power device for flipping. The flipping assembly includes a crossbar; a fixing block is provided on the crossbar; fixing plates are provided on both sides of the crossbar; a rubber wheel is provided on one side of the fixing plate; a synchronous wheel is provided at the lower end of the rubber wheel; a synchronous belt is provided on the outer portion of the synchronous wheel; a fastener is provided at the lower end of the synchronous belt; and the product to be flipped is provided at the upper end of the fastener.
[0007] Preferably, a three-dimensional support structure is provided for fixing the device, supporting the entire device, and connecting the devices to facilitate use. A flip assembly is provided for performing a power flipping operation on the product to be flipped.
[0008] Preferably, a frame is provided at the upper end of the longitudinal rod; a connecting plate is provided at the upper end of the frame; the frame is arranged in a square shape and is fixedly connected via four optical axes; a telescopic rod is provided at the upper end of the connecting plate; two connecting plates are provided, one on each side of the upper end of the frame; a top plate is provided at the upper end of the telescopic rod; four top plates are provided, interconnected to form a square. The crossbar is fixedly connected to the fixing block, and the fixing plate is fixedly connected to the rubber wheel. The rubber wheel is above the synchronous wheel to prevent the synchronous belt from running off the synchronous wheel and causing the product to fall. Space is reserved at both ends of the crossbar to adjust the spacing between the synchronous wheels. Two synchronous belts are used to secure the product, which has a wide range of applications. The synchronous wheels rotate synchronously, driving the synchronous belt to flip the product to be flipped, and the snap fasteners secure the synchronous belt.
[0009] Preferably, a support frame is provided between the telescopic rod and the top plate; the support frame is arranged in a square shape and is fixedly connected via four optical axes; a support column is provided at the lower end of the support frame; four support columns are provided, and are respectively placed at the lower ends of the four optical axis connections. The frame is fixedly connected to the longitudinal rod for fixing the upper end.
[0010] Preferably, a vertical frame is provided on one side of the product to be turned over; a horizontal frame is provided on the upper end of the vertical frame. The vertical frame and the horizontal frame are arranged in an L shape to fix the ground and provide support upwards.
[0011] Preferably, a longitudinal column is provided at the upper end of the horizontal frame; two longitudinal columns are provided, one on each side of the front end of the device; a transverse column is provided at the front end of the longitudinal column. The longitudinal column and the transverse column are connected to provide fixed support for the front end.
[0012] Preferably, a fixing piece is provided at the upper end of the longitudinal column; a plurality of fixing pieces are provided; a round rod is provided at the lower end of the fixing piece. The fixing piece fixes the round rod and sets it on the longitudinal column.
[0013] Preferably, the vertical frame and the horizontal frame form an L-shape; the vertical column and the horizontal column are set to be square. The connecting plate is fixedly connected to the telescopic rod to support the upper end, the top plate is fixed, and the support frame and the support column are supported and connected at their middle ends.
[0014] Beneficial effects of the utility model:
[0015] 1. A frame structure provides fixed support, while synchronous pulleys are installed at the bottom of the fixed frame for synchronous rotation. The spacing between the pulleys is adjustable, facilitating connection with objects of varying sizes. The pulleys are connected to the product to be flipped via a timing belt, rotating the product. This device improves production cycle time, reducing the product flipping time from 10 seconds to 6 seconds. Two timing belts secure the product, making it widely applicable. Rubber wheels are positioned above the synchronous pulleys to prevent the belts from slipping out of the pulleys and causing the product to fall. Space is reserved at both ends of the optical axis for adjusting the spacing between the pulleys. This eliminates the need for mechanical positioning of the product. After the two timing belts are applied to the product's ends, the product is lifted to a certain height, allowing manual flipping. The manual flipping angle can be adjusted to meet specific needs. This overcomes the time-consuming process of existing flipping equipment, which typically requires a mechanism to grip the product and then use a motor to drive the flip. However, the mechanism requires positioning to secure the product, leading to wasted time. At the same time, this operation method is slow, and it takes an average of 10 seconds to flip one piece. In addition, the lower end of the mechanism is made of metal, which may cause collisions between people.
[0016] 2. Fix the main components by setting up a three-dimensional frame structure, and fix the frame to the longitudinal rod for upper-end fixation and connection. The vertical frame and the horizontal frame are set to L-shape to fix the ground and support the top at the same time. The longitudinal column and the horizontal column are connected to fix the front end. The fixing parts fix the round rod and set it on the longitudinal column. The connecting plate is fixedly connected to the telescopic rod to support the upper end, the top plate is fixed, and the support frame and the support column are supported and connected at their middle ends. Then the flipping assembly is set to perform the flipping work. The horizontal bar is fixedly connected to the fixing block, and the fixing plate is fixedly connected to the rubber wheel. The rubber wheel is above the synchronous wheel to prevent the synchronous belt from running out of the synchronous wheel and causing the product to fall. Space is reserved at both ends of the horizontal bar to adjust the spacing between the synchronous wheels. Two synchronous belts are used to fix the product, which has a wide range of applications. The synchronous wheels rotate synchronously, driving the synchronous belt to flip the product to be flipped. The buckle fasteners buckle and fix the synchronous belt to complete the manual flipping work with adjustable spacing between the synchronous wheels. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Shown is a schematic diagram of the three-dimensional structure of the manual turning device with adjustable synchronous wheel spacing of the present invention;
[0018] Figure 2 Shown is a schematic diagram of the horizontal column of the manual turning device with adjustable synchronous wheel spacing of the present invention;
[0019] Figure 3 Shown is a schematic diagram of the connecting plate of the manual turning device with adjustable synchronous wheel spacing of the present invention;
[0020] Figure 4Shown is a schematic diagram of a product to be flipped in a manual flipping device with adjustable synchronous wheel spacing according to the present invention;
[0021] Figure 5 Shown is a schematic diagram of the support column of the manual flip device with adjustable synchronous wheel spacing of the present invention;
[0022] Explanation of the accompanying reference numerals: 1. Frame; 2. Longitudinal rod; 4. Vertical frame; 5. Horizontal frame; 6. Longitudinal column; 7. Horizontal column; 8. Fixing part; 9. Round rod; 10. Connecting plate; 11. Telescopic rod; 12. Top plate; 13. Support frame; 14. Support column; 301. Horizontal rod; 302. Fixing block; 303. Fixing plate; 304. Rubber wheel; 305. Synchronous wheel; 306. Synchronous belt; 307. Fastener; 308. Product to be flipped. DETAILED DESCRIPTION
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] See also Figure 3 and Figure 5 The utility model provides an embodiment: a manual flipping device with adjustable synchronous wheel spacing, including a longitudinal rod 2 and a flipping assembly; the upper end of the longitudinal rod 2 is provided with a flipping assembly for flipping; the flipping assembly includes a cross bar 301; a fixing block 302 is provided on the cross bar 301; fixing plates 303 are provided on both sides of the cross bar 301; a rubber wheel 304 is provided on one side of the fixing plate 303; a synchronous wheel 305 is provided at the lower end of the rubber wheel 304; a synchronous belt 306 is provided on the outside of the synchronous wheel 305; a fastener 307 is provided at the lower end of the synchronous belt 306; a product to be flipped 308 is provided at the upper end of the fastener 307. The cross bar 301 is fixedly connected to the fixed block 302, and the fixed plate 303 is fixedly connected to the rubber wheel 304. The rubber wheel 304 is above the synchronous wheel 305 to prevent the synchronous belt 306 from running out of the synchronous wheel 305 and causing the product to fall. Space is reserved at both ends of the cross bar 301 to adjust the spacing between the synchronous wheels 305. Two synchronous belts 306 are used to fix the product, which has a wide range of applications. The synchronous wheels 305 rotate synchronously to drive the synchronous belt 306 to flip the product 308 to be flipped. The fastener 307 fastens the synchronous belt 306. The vertical frame 4 and the horizontal frame 5 are set to L-shape, which is fixed to the ground and supports the top at the same time.
[0025] See also Figure 1-Figure 4The utility model provides an embodiment: a frame 1 is provided at the upper end of the longitudinal rod 2; a connecting plate 10 is provided at the upper end of the frame 1; the frame 1 is arranged in a square shape and is fixedly connected by four optical axes; a telescopic rod 11 is provided at the upper end of the connecting plate 10; two connecting plates 10 are provided, one on each side of the upper end of the frame 1; a top plate 12 is provided at the upper end of the telescopic rod 11; four top plates 12 are provided, connected to each other in a square shape. A support frame 13 is provided between the telescopic rod 11 and the top plate 12; the support frame 13 is arranged in a square shape and is fixedly connected by four optical axes; a support column 14 is provided at the lower end of the support frame 13; four support columns 14 are provided, one on each side of the connection of the four optical axes. A vertical frame 4 is provided on one side of the product 308 to be flipped; a horizontal frame 5 is provided at the upper end of the vertical frame 4. A vertical column 6 is provided at the upper end of the horizontal frame 5; two vertical columns 6 are provided, one on each side of the front end of the device; a horizontal column 7 is provided at the front end of the vertical column 6. The upper end of the longitudinal column 6 is provided with a fixing part 8; there are multiple fixing parts 8; the lower end of the fixing part 8 is provided with a round rod 9. The vertical frame 4 and the horizontal frame 5 form an L-shape; the longitudinal column 6 and the horizontal column 7 are set to a square. The frame 1 is fixedly connected to the longitudinal rod 2 to perform the upper end fixing connection work. The vertical frame 4 and the horizontal frame 5 are set to an L-shape, fixing the ground and supporting the upper end at the same time. The longitudinal column 6 and the horizontal column 7 are connected to perform a fixed support connection at the front end. The fixing part 8 fixes the round rod 9 and sets it on the longitudinal column 6. The connecting plate 10 is fixedly connected to the telescopic rod 11 to support the upper end, the top plate 12 is fixed, and the support frame 13 and the support column 14 perform support connection work at their middle ends.
[0026] During operation, the frame 1 is fixedly connected to the longitudinal rod 2 for upper fixed connection. The transverse rod 301 is fixedly connected to the fixing block 302, and the fixing plate 303 is fixedly connected to the rubber wheel 304. The rubber wheel 304 is above the synchronous wheel 305 to prevent the synchronous belt 306 from running out of the synchronous wheel 305 and causing the product to fall. Space is reserved at both ends of the transverse rod 301 to adjust the spacing between the synchronous wheels 305. Two synchronous belts 306 are used to fix the product, which has a wide range of applications. The synchronous wheels 305 rotate synchronously, driving the synchronous belt 306 to flip the product 308 to be flipped. The snap fastener 307 snaps and fixes the synchronous belt 306. The vertical frame 4 and the transverse frame 5 are set to L-shape, fixing the ground and supporting the top at the same time. The longitudinal column 6 and the transverse column 7 are connected to fix the front end. The fixing member 8 fixes the round rod 9 and sets it on the longitudinal column 6. The connecting plate 10 is fixedly connected to the telescopic rod 11 to support the upper end, the top plate 12 is fixed, and the support frame 13 and the support column 14 are supported and connected at their middle ends to complete all the work.
[0027] Through the above steps, the main components of the three-dimensional frame 1 are fixed and connected. Frame 1 is fixedly connected to longitudinal rods 2 to secure the upper end. Vertical frames 4 and horizontal frames 5 are arranged in an L-shape, securing the ground and providing support from above. Vertical columns 6 and horizontal columns 7 are connected to provide support and connection at the front end. Fixing members 8 secure round rods 9 and place them on vertical columns 6. Connecting plates 10 are fixedly connected to telescopic rods 11 to provide support at the upper end. Top plate 12 is fixed, and support frame 13 and support columns 14 provide support and connection at their mid-points. The product is then flipped using the flip assembly. The crossbar 301 is fixedly connected to the fixing block 302, and the fixing plate 303 is fixedly connected to the rubber wheel 304. The rubber wheel 304 is above the synchronous wheel 305 to prevent the synchronous belt 306 from running off the synchronous wheel 305 and causing the product to fall. Space is reserved at both ends of the crossbar 301 to adjust the spacing between the synchronous wheels 305. Two synchronous belts 306 are used to secure the product, which has a wide range of applications. The synchronous wheels 305 rotate synchronously, driving the synchronous belt 306 to flip the product 308 to be flipped. The clip 307 secures the synchronous belt 306, completing the manual flipping operation with adjustable spacing between the synchronous wheels 305. The device can be adjusted at will, making it easy to use.
[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.
Claims
1. A manual turning device with adjustable synchronous wheel spacing, comprising a longitudinal rod (2); characterized in that: The invention also includes a flip assembly; the upper end of the longitudinal rod (2) is provided with a flip assembly for flipping; the flip assembly includes a cross bar (301); a fixing block (302) is provided on the cross bar (301); fixing plates (303) are provided on both sides of the cross bar (301); a rubber wheel (304) is provided on one side of the fixing plate (303); a synchronous wheel (305) is provided at the lower end of the rubber wheel (304); a synchronous belt (306) is provided outside the synchronous wheel (305); a fastener (307) is provided at the lower end of the synchronous belt (306); and a product to be flipped (308) is provided at the upper end of the fastener (307).
2. The manual turning device with adjustable synchronous wheel spacing according to claim 1, characterized in that: A frame (1) is provided at the upper end of the longitudinal rod (2); a connecting plate (10) is provided at the upper end of the frame (1); the frame (1) is arranged in a square shape and is fixedly connected via four optical axes; a telescopic rod (11) is provided at the upper end of the connecting plate (10); two connecting plates (10) are provided, and are respectively placed on both sides of the upper end of the frame (1); a top plate (12) is provided at the upper end of the telescopic rod (11); four top plates (12) are provided, and are connected to each other to form a square shape.
3. The manual turning device with adjustable synchronous wheel spacing according to claim 2, characterized in that: A support frame (13) is provided between the telescopic rod (11) and the top plate (12); the support frame (13) is arranged in a square shape and is fixedly connected via four optical axes; a support column (14) is provided at the lower end of the support frame (13); Four support columns (14) are provided and are respectively placed at the lower ends of the connection points of the four optical axes.
4. The manual turning device with adjustable synchronous wheel spacing according to claim 3, characterized in that: A vertical frame (4) is provided on one side of the product (308) to be turned over; a horizontal frame (5) is provided on the upper end of the vertical frame (4).
5. The manual turning device with adjustable synchronous wheel spacing according to claim 4, characterized in that: A longitudinal column (6) is provided at the upper end of the horizontal frame (5); two longitudinal columns (6) are provided and are respectively placed on both sides of the front end of the device; and a transverse column (7) is provided at the front end of the longitudinal column (6).
6. The manual turning device with adjustable synchronous wheel spacing according to claim 5, characterized in that: The upper end of the longitudinal column (6) is provided with a fixing piece (8); a plurality of fixing pieces (8) are provided; and the lower end of the fixing piece (8) is provided with a round rod (9).
7. The manual turning device with adjustable synchronous wheel spacing according to claim 6, characterized in that: The vertical frame (4) and the horizontal frame (5) form an L-shape; the vertical column (6) and the horizontal column (7) are arranged in a square shape.