Burner device for quartz pipe fitting

By designing a quartz pipe fitting burning device including bottom plate, slide rail, load box, roller, chuck and support roller, the problem of uneven rotation speed during manual processing of small enterprises is solved, low-cost, efficient and uniform heating is achieved, and the defective yield rate is reduced.

CN223214000UActive Publication Date: 2025-08-12CHANGZHOU RONGKE QUARTZ PRODUCTS CO LTD
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Patent Information

Application Number
CN202422456703.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-12
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

When small businesses or handicraft workshops use manual rollers to support quartz pipes for burning, uneven speed leads to uneven heat distribution, resulting in poor products, and the cost of fully automatic large-scale equipment is high.

Method used

A quartz pipe fitting burning device including a base plate, slide rail, load box, roller, chuck, motor, roller frame and support roller are designed. The power is provided by the motor, and the support roller and the support roller rotates evenly, combining the clamping structure of guide rod, sliding sleeve and spring to ensure stability and uniform heating.

Benefits of technology

Reduce equipment costs, improve the uniformity of the burning port of quartz pipe fittings, reduce the generation of defective products, and ensure the stability and reliability of quartz pipe fittings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a quartz pipe fitting burner device, and relates to the technical field of quartz pipe fitting burners. The quartz pipe fitting mouth burning device comprises a bottom plate and a chuck, the outer surface of a sliding rail is slidably connected with a stowage box, the end, located outside the stowage box, of a roller is connected with one side of the chuck, a motor is installed in the stowage box, the inner wall of a threaded seat is in contact with a roller frame, the inner wall of the roller frame is rotationally connected with a supporting roller, and the supporting roller is connected with the motor. Through cooperation of the motor, the roller, the chuck and the supporting roller, the motor serves as a power source to provide power for rotation of the chuck, the roller provides supporting force for the chuck to keep the stability of the chuck, and the supporting roller provides supporting force for the end of the quartz pipe fitting to prevent the quartz pipe fitting from being broken; through simple structural cooperation among the motor, the roller, the chuck and the supporting roller, the equipment cost is reduced, meanwhile, the uniformity of the quartz pipe fitting during rotation is improved, heat distribution is more uniform, and defective products are reduced.
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Description

Technical Field

[0001] The utility model relates to a quartz tube burnout device, belonging to the technical field of quartz tube burnout. Background Art

[0002] The quartz tube burner is a device specially used for the burner processing of quartz tubes. The main function of the quartz tube burner is to heat the ends of quartz tubes during the production process to achieve a closed connection, thereby achieving a firm welding or bonding of the ends of the quartz tubes and improving the overall quality and reliability of the quartz tubes. The design purpose of the quartz tube burner is to improve the processing quality and efficiency of the burner processing of quartz tubes.

[0003] Since fully automatic large-scale quartz tube burning devices are relatively expensive, small enterprises or workshops do not have the funds to purchase them. Most of them use roller racks to support the quartz tubes and then manually push the quartz tubes to rotate to burn the quartz tubes. However, manual operation has its disadvantages. The speed of manually rolling the quartz tube burning cannot be kept constant, which may lead to uneven heat distribution and defective products. To this end, we provide a quartz tube burning device to solve the above problems. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a quartz tube burning device to solve the above problems. The specific technical solution is as follows:

[0005] A quartz tube burning device includes a base plate and a chuck, the upper surface of the base plate is connected to a slide rail, the outer surface of the slide rail is slidably connected to a loading box, the inner wall of the loading box is rotatably connected to a roller, one end of the roller located outside the loading box is connected to one side of the chuck, a motor is installed inside the loading box, the outer surface of the slide rail is also slidably connected to a slide seat, the upper surface of the slide seat is connected to a threaded seat, the inner wall of the threaded seat is in contact with a roller frame, and the inner wall of the roller frame is rotatably connected to a support roller.

[0006] Preferably, one end of the roller frame located inside the threaded sleeve is connected to a push plate, the outer surface of the push plate is connected to a stopper, the stopper is in sliding contact with the inner wall of the threaded seat, and the inner wall of the stopper is rotatably connected to a roller.

[0007] Preferably, a nut is threadedly connected to the outer surface of the threaded seat, and the upper surface of the nut is in contact with the outer surface of the roller.

[0008] Preferably, the outer surface of the drum is connected to pulley 1, the outer surface of the motor output shaft is connected to pulley 2, the outer parts of pulley 1 and pulley 2 are sleeved with a transmission belt, and pulley 1 and pulley 2 are connected through the transmission belt.

[0009] Preferably, one side of the internal jaws of the chuck is connected to a guide rod, the outer surface of the guide rod is slidably connected to a sliding sleeve, and one end of the sliding sleeve is connected to an arc-shaped clamping plate.

[0010] Preferably, the inner bottom wall of the sliding sleeve is connected to a spring, and the other end of the spring is connected to one end of the guide rod located inside the sliding sleeve.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. The quartz tube burning device cooperates with the motor, roller, chuck and support roller. The motor is used as the power source to provide power for the rotation of the chuck, the roller provides support for the chuck to maintain the stability of the chuck, and the support roller provides support for the end of the quartz tube to prevent the quartz tube from breaking. The simple structural cooperation between the motor, roller, chuck and support roller reduces equipment costs, improves the uniformity of the quartz tube during rotation, makes heat distribution more uniform, and reduces the generation of defective products.

[0013] 2. The quartz tube burning device cooperates with the guide rod, sliding sleeve, spring and arc-shaped clamping plate. The guide rod makes the sliding sleeve stable when sliding. The spring has a buffering effect to prevent the quartz tube from being damaged due to excessive clamping force of the chuck. The spring provides support for the arc-shaped clamping plate to maintain the contact force between the arc-shaped clamping plate and the quartz tube, making the quartz tube more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a quartz tube burning device of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of a loading box in a quartz tube burning device of the present invention;

[0016] Figure 3 This is a schematic diagram of the internal structure of a sliding sleeve in a quartz tube burner device of the present invention;

[0017] Figure 4 This is a schematic diagram of the overall three-dimensional structure of a slide in a quartz tube burner device of the present invention;

[0018] Figure 5 The utility model is a schematic diagram of the overall three-dimensional structure of a roller frame in a quartz tube burning device.

[0019] Description of the drawings: 1. Base plate; 2. Chuck; 3. Slide rail; 4. Loading box; 5. Roller; 6. Motor; 7. Slide seat; 8. Threaded seat; 9. Roller frame; 10. Support roller; 11. Push plate; 12. Stop block; 13. Roller; 14. Nut; 15. Pulley 1; 16. Pulley 2; 17. Transmission belt; 18. Guide rod; 19. Sleeve; 20. Arc splint; 21. Spring. DETAILED DESCRIPTION

[0020] The present invention will now be further described with reference to the accompanying drawings.

[0021] like Figure 1-5 As shown, a quartz tube burning device includes a base plate 1 and a chuck 2. The upper surface of the base plate 1 is connected with a slide rail 3, which supports the components to be loaded through the base plate 1. The outer surface of the slide rail 3 is slidably connected with a loading box 4. The inner wall of the loading box 4 is rotatably connected with a roller 5. The end of the roller 5 located outside the loading box 4 is connected to one side of the chuck 2. A motor 6 is installed inside the loading box 4. The slide rail 3 provides support force and guidance for the moving position for the loading box 4 to maintain the stability of the loading box 4. The motor 6 is used as a power source to provide power for the rotation of the chuck 2. The inside of the roller 5 is hollow and connected to the inside of the chuck 2. The hollow inside of the roller 5 is used to prevent the quartz tube from being fixed by the contraction of the chuck 2.

[0022] The outer surface of the slide rail 3 is also slidably connected to a slide seat 7, the upper surface of the slide seat 7 is connected to a threaded seat 8, the inner wall of the threaded seat 8 is in contact with a roller frame 9, the inner wall of the roller frame 9 is rotatably connected to a support roller 10, and the threaded seat 8 provides support for the roller frame 9, so that the roller frame 9 has stability. After the slide seat 7 and the loading box 4 are adjusted to the right position, they are locked by rotating the external bolts. After the bolts are rotated, they contact the slide rail 3. After the bolts contact the slide rail 3, resistance is formed to limit the movement of the slide seat 7 and the loading box 4.

[0023] One end of the roller frame 9 located inside the threaded sleeve is connected to a push plate 11, and the outer surface of the push plate 11 is connected to a stopper 12. The stopper 12 is in sliding contact with the inner wall of the threaded seat 8, and the inner wall of the stopper 12 is rotatably connected to a roller 13. The rotation of the push plate 11 is limited by the stopper 12, so that the push plate 11 only has the function of moving up and down. At the same time, the stopper 12 provides support force for the roller 13 to maintain the stability of the roller 13 during rotation.

[0024] The outer surface of the threaded seat 8 is threadedly connected to a nut 14, and the upper surface of the nut 14 contacts the outer surface of the roller 13. The position is moved by rotating the nut 14. When the nut 14 moves, the roller frame 9 is pushed up and down by the push plate 11 to adjust the height of the support roller 10 to adapt to quartz tubes of different specifications. The roller 13 has a rotation function. The push plate 11 reduces friction through the contact between the roller 13 and the nut 14. While reducing friction, it is easier for the nut 14 to drive the push plate 11 to move when rotating.

[0025] The outer surface of the drum 5 is connected to a pulley 15, and the outer surface of the output shaft of the motor 6 is connected to a pulley 2 16. The outer parts of the pulley 15 and the pulley 2 16 are sleeved with a transmission belt 17, and the pulley 15 and the pulley 2 16 are connected through the transmission belt 17. The drum 5 receives power through the pulley 15, and the motor 6 outputs power through the pulley 2 16, and transmits the power of the pulley 2 16 to the pulley 15 through the transmission belt 17. After the pulley 15 rotates, it drives the drum 5 to rotate. When the drum 5 rotates, it drives the chuck 2 to rotate, and the quartz tube is driven to rotate through the rotation of the chuck 2.

[0026] A guide rod 18 is connected to one side of the internal claw of the chuck 2, and a sliding sleeve 19 is slidably connected to the outer surface of the guide rod 18. An arc-shaped splint 20 is connected to one end of the sliding sleeve 19. The guide rod 18 provides support force to the sliding sleeve 19 to maintain the stability of the sliding sleeve 19, so that the sliding sleeve 19 can provide support force for the arc-shaped splint 20, so that the arc-shaped splint 20 has stability when clamping the quartz tube. A spring 21 is connected to the inner bottom wall of the sliding sleeve 19, and the other end of the spring 21 is connected to one end of the guide rod 18 located inside the sliding sleeve 19. The spring 21 provides support force to the arc-shaped splint 20 to maintain the contact force between the arc-shaped splint 20 and the quartz tube.

[0027] When using this utility model: Figure 1-5 As shown, a quartz tube burning device includes a base plate 1 and a chuck 2. The upper surface of the base plate 1 is connected with a slide rail 3, which supports the components to be loaded through the base plate 1. The outer surface of the slide rail 3 is slidably connected with a loading box 4. The inner wall of the loading box 4 is rotatably connected with a roller 5. The end of the roller 5 located outside the loading box 4 is connected to one side of the chuck 2. A motor 6 is installed inside the loading box 4. The slide rail 3 provides support force and guidance for the moving position for the loading box 4 to maintain the stability of the loading box 4. The motor 6 is used as a power source to provide power for the rotation of the chuck 2. The inside of the roller 5 is hollow and connected to the inside of the chuck 2. The hollow inside of the roller 5 is used to prevent the quartz tube from being fixed by the contraction of the chuck 2.

[0028] The outer surface of the slide rail 3 is also slidably connected to a slide seat 7, the upper surface of the slide seat 7 is connected to a threaded seat 8, the inner wall of the threaded seat 8 is in contact with a roller frame 9, the inner wall of the roller frame 9 is rotatably connected to a support roller 10, and the threaded seat 8 provides support for the roller frame 9, so that the roller frame 9 has stability. After the slide seat 7 and the loading box 4 are adjusted to the right position, they are locked and fixed by rotating the external bolts. After the bolts are rotated, they contact the slide rail 3. After the bolts contact the slide rail 3, resistance is formed to limit the movement of the slide seat 7 and the loading box 4.

[0029] One end of the roller frame 9 located inside the threaded sleeve is connected to a push plate 11, and the outer surface of the push plate 11 is connected to a stopper 12. The stopper 12 is in sliding contact with the inner wall of the threaded seat 8, and the inner wall of the stopper 12 is rotatably connected to a roller 13. The rotation of the push plate 11 is limited by the stopper 12, so that the push plate 11 only has the function of moving up and down. At the same time, the stopper 12 provides support force for the roller 13 to maintain the stability of the roller 13 during rotation.

[0030] The outer surface of the threaded seat 8 is threadedly connected to a nut 14, and the upper surface of the nut 14 contacts the outer surface of the roller 13. The position is moved by rotating the nut 14. When the nut 14 moves, the roller frame 9 is pushed up and down by the push plate 11 to adjust the height of the support roller 10 to adapt to quartz tubes of different specifications. The roller 13 has a rotation function. The push plate 11 reduces friction through the contact between the roller 13 and the nut 14. While reducing friction, it is easier for the nut 14 to drive the push plate 11 to move when rotating.

[0031] The outer surface of the drum 5 is connected to a pulley 15, and the outer surface of the output shaft of the motor 6 is connected to a pulley 2 16. The outer parts of the pulley 15 and the pulley 2 16 are sleeved with a transmission belt 17, and the pulley 15 and the pulley 2 16 are connected through the transmission belt 17. The drum 5 receives power through the pulley 15, and the motor 6 outputs power through the pulley 2 16, and transmits the power of the pulley 2 16 to the pulley 15 through the transmission belt 17. After the pulley 15 rotates, it drives the drum 5 to rotate. When the drum 5 rotates, it drives the chuck 2 to rotate, and the quartz tube is driven to rotate through the rotation of the chuck 2.

[0032] A guide rod 18 is connected to one side of the internal claw of the chuck 2, and a sliding sleeve 19 is slidably connected to the outer surface of the guide rod 18. An arc-shaped splint 20 is connected to one end of the sliding sleeve 19. The guide rod 18 provides support force to the sliding sleeve 19 to maintain the stability of the sliding sleeve 19, so that the sliding sleeve 19 can provide support force for the arc-shaped splint 20, so that the arc-shaped splint 20 has stability when clamping the quartz tube. A spring 21 is connected to the inner bottom wall of the sliding sleeve 19, and the other end of the spring 21 is connected to one end of the guide rod 18 located inside the sliding sleeve 19. The spring 21 provides support force to the arc-shaped splint 20 to maintain the contact force between the arc-shaped splint 20 and the quartz tube.

[0033] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are intended solely to illustrate the principles of the present invention and should not be construed in any way as limiting the scope of protection of the present invention. Based on the explanations herein, those skilled in the art will be able to devise other specific embodiments of the present invention without inventive effort, and such embodiments will fall within the scope of protection of the claims of the present invention.

Claims

1. A quartz tube burner device, comprising a base plate (1) and a chuck (2), characterized in that: The upper surface of the base plate (1) is connected to a slide rail (3), the outer surface of the slide rail (3) is slidably connected to a loading box (4), the inner wall of the loading box (4) is rotatably connected to a roller (5), one end of the roller (5) located outside the loading box (4) is connected to one side of the chuck (2), a motor (6) is installed inside the loading box (4), the outer surface of the slide rail (3) is also slidably connected to a slide seat (7), the upper surface of the slide seat (7) is connected to a threaded seat (8), the inner wall of the threaded seat (8) is in contact with a roller frame (9), and the inner wall of the roller frame (9) is rotatably connected to a support roller (10).

2. A quartz tube burning device according to claim 1, characterized in that: One end of the roller frame (9) located inside the threaded sleeve is connected to a push plate (11), the outer surface of the push plate (11) is connected to a stopper (12), the stopper (12) is in sliding contact with the inner wall of the threaded seat (8), and the inner wall of the stopper (12) is rotatably connected to a roller (13).

3. A quartz tube burning device according to claim 2, characterized in that: The outer surface of the threaded seat (8) is threadedly connected to a nut (14), and the upper surface of the nut (14) is in contact with the outer surface of the roller (13).

4. A quartz tube burning device according to claim 1, characterized in that: The outer surface of the drum (5) is connected to a pulley 1 (15), the outer surface of the output shaft of the motor (6) is connected to a pulley 2 (16), the outer surfaces of the pulley 1 (15) and the pulley 2 (16) are sleeved with a transmission belt (17), and the pulley 1 (15) and the pulley 2 (16) are connected to each other through the transmission belt (17).

5. A quartz tube burning device according to claim 1, characterized in that: One side of the internal claw of the chuck (2) is connected to a guide rod (18), the outer surface of the guide rod (18) is slidably connected to a sliding sleeve (19), and one end of the sliding sleeve (19) is connected to an arc-shaped clamping plate (20).

6. A quartz tube burning device according to claim 5, characterized in that: The inner bottom wall of the sliding sleeve (19) is connected to a spring (21), and the other end of the spring (21) is connected to one end of the guide rod (18) located inside the sliding sleeve (19).