Corn bran rope braiding equipment

Abstract

The utility model discloses corn bran rope braiding equipment which comprises a machine frame, a feeding mechanism and a sliding ring bearing are arranged at one end of the machine frame, a first bearing seat is arranged at the other end of the machine frame, a chain wheel shaft is installed in the first bearing seat, a first chain wheel is installed on the chain wheel shaft, and a first motor is arranged on the lower portion of the machine frame. A second chain wheel is mounted on a working shaft of the first motor, a chain is wound on the first chain wheel and the second chain wheel, a winding roller mechanism and a roller mechanism mounting frame are arranged in the middle of the rack, the winding roller mechanism comprises two end cover plates, and a rotating winding roller is arranged between the two end cover plates; and a roller driving motor for driving the winding roller to rotate is arranged in the winding roller, one end of the roller mechanism mounting frame is fixed to the side face of the first chain wheel, a protruding part is arranged at the other end of the roller mechanism mounting frame, and the protruding part is rotationally mounted in the sliding ring bearing. The corn bran rope braiding equipment is used for processing corn bran into ropes, and is high in automation degree and high in working efficiency.

Description

Technical Field

[0001] The utility model relates to a corn husk rope braiding device, belonging to the technical field of corn husk recycling. Background Art

[0002] Corn is a common grain. During its growth period, corn will grow corn husks or corn shells on the outside. This is the outermost protective covering of corn. It turns yellow or light brown when mature and has high wear resistance and protective properties. Compared with the outer skins of other plants, corn husks are very tough and durable, and can well protect corn kernels from mechanical damage. It would be a pity and a waste if they are discarded. The value of corn husks can be increased through recycling, including using corn husks to make environmentally friendly materials, using corn husks to weave ropes, and making handicrafts, handbags, cushions, etc. These are all ways to recycle and reuse corn husks.

[0003] The patent with authorization announcement number CN201245791 Y discloses a corn husk rope spinning machine, which is composed of a bed, an electric motor, a transmission wheel, a spinning frame, a rope winding shaft, and a fixed spring. The spinning frame is located horizontally above the bed, and one end of the spinning frame is fixed to the inner side of the transmission wheel through a bearing. The hollow shaft of the transmission wheel is fixed to the bed frame, and the hollow shaft tube at the other end of the spinning frame is fixed to the bed frame through a bearing. The rope winding shaft is located horizontally in the spinning frame, and both ends of the rope winding shaft are provided with baffles. One end of the rope winding shaft is movably passed through the hollow shaft of the transmission wheel, and the end shaft exposed from the hollow shaft is fixed with a wheel. A fixing spring is hung between the wheel and the bottom of the bed frame, and the other end of the rope winding shaft is movably passed through the center of the support frame of the spinning frame. The spinning frame is provided with a hook that can slide left and right, and the motor drives the spinning frame to rotate through a transmission belt. The machine has a simple structure, is easy to operate and easy to learn, and has high working efficiency. The rope body of the spun corn husk rope is of uniform thickness, so that the corn husk is fully utilized, thereby increasing farmers' income. However, the equipment is not sufficiently automated in terms of evenly spreading the corn husk ropes around the rope winding shaft, and its working efficiency needs to be improved. Utility Model Content

[0004] The main technical problem solved by the utility model is to provide a corn husk rope braiding device. The corn husk rope braiding device is used for processing corn husks into ropes and has high automation and high working efficiency.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: a corn husk rope braiding device is provided, which includes a frame, a feeding mechanism and a slip ring bearing are provided at one end of the frame, the slip ring bearing is located inside the feeding mechanism, a first bearing seat is provided at the other end of the frame, a sprocket shaft is installed in the first bearing seat, a first sprocket is installed on the sprocket shaft, a first motor is provided at the lower part of the frame, a second sprocket is installed on the working shaft of the first motor, the second sprocket is located below the first sprocket, the first sprocket and A chain is wound around the second sprocket, and a winding roller mechanism and a roller mechanism mounting frame are provided in the middle of the frame. The winding roller mechanism includes two end cover plates, and a rotating winding roller is provided between the two end cover plates. A roller driving motor for driving the winding roller to rotate is provided in the winding roller, and the two end cover plates are respectively installed on both sides of the roller mechanism mounting frame. One end of the roller mechanism mounting frame is fixed on the side face of the first sprocket, and the other end of the roller mechanism mounting frame is provided with a protrusion, and the protrusion is rotatably mounted in the slip ring bearing.

[0006] Preferably, the central axis of the winding roller is perpendicular to the feeding direction of the feeding mechanism.

[0007] Preferably, the central axis of the first sprocket is parallel to the central axis of the second sprocket, and the central axis of the first sprocket is perpendicular to the central axis of the winding roller.

[0008] Preferably, the feeding mechanism includes a feeding trough mounted on the frame, one end of the feeding trough is opened in a trumpet shape, and the other end of the feeding trough is provided with a feeding hole, and the feeding hole points to the slip ring bearing and the winding roller.

[0009] Preferably, a wiring rack is provided beside the feed trough, a wiring board is horizontally provided on the top of the wiring rack, the wiring board is located above the feed trough, a wiring hole is provided on the wiring board, a wire drum is provided on the frame, a reinforcing wire is wound on the wire drum, the reinforcing wire enters the feed hole through the wiring hole, and then is wound onto the winding roller through the feed hole.

[0010] Preferably, a first clamping mechanism is provided between the feeding mechanism and the slip ring bearing, the first clamping mechanism includes a first gear mounting frame, two gear shafts are vertically provided on the first gear mounting frame, rotating gears are respectively installed on the two gear shafts, a spring mounting shaft is horizontally provided on the top of at least one of the gear shafts, one end of the spring mounting shaft passes through the gear shaft and is loosely fitted with the gear shaft, the other end of the spring mounting shaft is fixed on the first gear mounting frame, and a spring is installed on the spring mounting shaft.

[0011] Preferably, the slip ring bearing includes a bearing inner ring, the protrusion is fixed together with the bearing inner ring, a second gear mounting frame is installed on the protrusion, two gear shafts are vertically arranged on the second gear mounting frame, and rotating gears are respectively installed on the two gear shafts, and a spring mounting shaft is horizontally arranged on the top of at least one of the gear shafts, one end of the spring mounting shaft passes through the gear shaft and is clearance-fitted with the gear shaft, and the other end of the spring mounting shaft is fixed on the second gear mounting frame, a spring is installed on the spring mounting shaft, and a wire pulley is provided on the side of the second gear mounting frame close to the winding roller, and the central axis of the wire pulley is parallel to the central axis of the winding roller.

[0012] Preferably, a motor mounting frame is provided in the winding roller, a roller mounting rod is provided between the two end cover plates, the winding roller is mounted on the roller mounting rod, a first connecting shaft is axially provided at one end of the motor mounting frame, the first connecting shaft passes through an end cover plate and is rotatably connected to one side of the roller mechanism mounting frame, the first connecting shaft is fixedly connected to the end cover plate, the roller drive motor is provided on the motor mounting frame, the first connecting shaft is fixedly connected to the working shaft of the roller drive motor, a second connecting shaft is axially provided at the other end of the motor mounting frame, the second connecting shaft passes through the other end cover plate and is rotatably connected to the other side of the roller mechanism mounting frame.

[0013] Preferably, it also includes a first switch pedal for controlling the operation of the first motor and a second switch pedal for controlling the operation of the roller drive motor. The first switch pedal is electrically connected to the first motor through a wire, and the second switch pedal is electrically connected to the roller drive motor through a wire.

[0014] Preferably, a receiving roller mounting frame is provided on the outer side of the other end of the frame, and a receiving roller is rotatably provided on the receiving roller mounting frame, and the receiving roller is parallel to the winding roller.

[0015] The beneficial effects of the utility model are as follows: the corn husk rope braiding equipment of the utility model is used to process corn husks into ropes. By arranging a feeding mechanism, a winding roller and a roller mechanism mounting frame, the horizontal radial rotation of the winding roller and the flipping of the roller mechanism mounting frame are realized, so that the corn husks are wound on the winding roller to form a rope, the degree of automation is high, and the working efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. Among them:

[0017] Figure 1 This is a schematic structural diagram of the corn husk rope braiding device in an embodiment of the present invention;

[0018] Figure 2 This is a structural diagram of the feeding mechanism of the corn husk rope braiding equipment of the present invention;

[0019] Figure 3 This is a structural diagram of the first clamping mechanism in the corn husk rope braiding device of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the slip ring bearing in the corn husk rope braiding equipment of the present invention;

[0021] Figure 5 This is a structural diagram of the winding roller mechanism and the roller mechanism mounting frame in the corn husk rope braiding equipment of the utility model;

[0022] Figure 6 It is a cross-sectional view of the structure diagram of the winding roller mechanism in the corn husk rope braiding equipment of the present invention. DETAILED DESCRIPTION

[0023] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1 to 6 , a corn husk rope braiding equipment, including a frame 1, one end of the frame 1 is provided with a feeding mechanism 2 and a slip ring bearing 3, the slip ring bearing 3 is located inside the feeding mechanism 2, the other end of the frame 1 is provided with a first bearing seat 4, a sprocket shaft 5 is installed in the first bearing seat 4, a first sprocket 6 is installed on the sprocket shaft 5, a first motor 7 is provided at the lower part of the frame 1, a second sprocket 8 is installed on the working shaft of the first motor 7, the second sprocket 8 is located below the first sprocket 6, a chain 9 is wound around the first sprocket 6 and the second sprocket 8, and a first motor 7 is provided at the middle part of the frame 1. A winding roller mechanism 10 and a roller mechanism mounting frame 11 are provided. The winding roller mechanism 10 includes two end cover plates 12. A rotating winding roller 13 is provided between the two end cover plates 12. A roller driving motor 14 for driving the winding roller 13 to rotate is provided in the winding roller 13. The two end cover plates 12 are respectively installed on both sides of the roller mechanism mounting frame 11. One end of the roller mechanism mounting frame 11 is fixed on the side surface of the first sprocket 6. The other end of the roller mechanism mounting frame 11 is provided with a protrusion 15, and the protrusion 15 is rotatably installed in the slip ring bearing 3.

[0025] Preferably, the central axis of the winding roller 13 is perpendicular to the feeding direction of the feeding mechanism 2.

[0026] Preferably, the central axis of the first sprocket 6 is parallel to the central axis of the second sprocket 8 , and the central axis of the first sprocket 6 is perpendicular to the central axis of the winding roller 13 .

[0027] Preferably, the feeding mechanism 2 includes a feeding trough 16 installed on the frame 1, one end of the feeding trough 16 is opened into a trumpet shape, and the other end of the feeding trough 16 is provided with a feeding hole 17, and the feeding hole 17 points to the slip ring bearing 3 and the winding roller 13.

[0028] Preferably, a wiring rack 18 is provided beside the feed trough 16, and a wiring board 19 is horizontally provided on the top of the wiring rack 18. The wiring board 19 is located above the feed trough 16, and a wiring hole 20 is provided on the wiring board 19. A wire drum 21 is provided on the frame 1, and a reinforcing wire 22 is wound on the wire drum 21. The reinforcing wire 22 enters the feed hole 17 through the wiring hole 20, and is then wound onto the winding roller 13 through the feed hole 17.

[0029] Preferably, a first clamping mechanism 23 is provided between the feeding mechanism 2 and the slip ring bearing 3, and the first clamping mechanism 23 includes a first gear mounting frame 24, and two gear shafts 25 are vertically provided on the first gear mounting frame 24, and the two gear shafts 25 are respectively installed with rotating gears 26, and a spring mounting shaft 27 is horizontally provided on the top of at least one of the gear shafts 25, and one end of the spring mounting shaft 27 passes through the gear shaft 25 and is clearance-matched with the gear shaft 25, and the other end of the spring mounting shaft 27 is fixed on the shaft mounting frame 40, and the shaft mounting frame 40 is fixed on the first gear mounting frame 24, and a spring 28 is horizontally installed on the spring mounting shaft 27, and the spring 28 is located between the gear shaft 25 and the first gear mounting frame 24, and the corn husks used for weaving ropes are clamped between the two gears 26 to facilitate twisting into ropes, and the spring 28 facilitates adjusting the gap between the two gears 26 to adapt to corn husks of different thicknesses.

[0030] Preferably, the slip ring bearing 3 includes a bearing inner ring 30, the raised portion 15 is fixed to the bearing inner ring 30, a second gear mounting frame 29 is mounted on the raised portion 15, two gear shafts 25 are vertically arranged on the second gear mounting frame 29, and the two gear shafts 25 are respectively mounted with rotating gears 26, and a spring mounting shaft 27 is horizontally arranged on the top of at least one of the gear shafts 25, one end of the spring mounting shaft 27 passes through the gear shaft 25 and is clearance-matched with the gear shaft 25, and the spring mounting shaft 27 is provided at the top of the gear shaft 25. The other end of the shaft 27 is fixed to the second gear mounting frame 29, and a spring 28 is installed on the spring mounting shaft 27. The corn husks used for weaving ropes are also clamped between the two gears 26 to facilitate twisting into ropes. The spring 28 facilitates adjusting the gap between the two gears 26 to adapt to corn husks of different thicknesses. A wire pulley 31 is provided on the side of the second gear mounting frame 29 close to the winding roller 13. The central axis of the wire pulley 31 is parallel to the central axis of the winding roller 13, and the wire pulley 31 guides the movement of the corn husk rope.

[0031] Preferably, a motor mounting frame 32 is provided in the winding roller 13, and a roller mounting rod 33 is provided between the two end cover plates 12. The winding roller 13 is mounted on the roller mounting rod 33. A first connecting shaft 34 is axially provided at one end of the motor mounting frame 32. The first connecting shaft 34 passes through one end cover plate 12 and is rotatably connected to one side of the roller mechanism mounting frame 11. The first connecting shaft 34 is fixedly connected to the end cover plate 12. The roller drive motor 14 is provided on the motor mounting frame 32. The first connecting shaft 34 is fixedly connected to the working shaft of the roller drive motor 14. A second connecting shaft 35 is axially provided at the other end of the motor mounting frame 32. The second connecting shaft 35 passes through the other end cover plate 12 and is rotatably connected to the other side of the roller mechanism mounting frame 11. The roller drive motor 14 is heavy, and the roller drive motor 14 can remain stable under the action of its own weight. The roller drive motor 14 drives the end cover plate 12 and the winding roller 13 to rotate radially, and the corn husk rope can be wound around the winding roller 13.

[0032] Preferably, it also includes a first switch pedal 36 for controlling the operation of the first motor 7 and a second switch pedal 37 for controlling the operation of the roller drive motor 14. The first switch pedal 36 is electrically connected to the first motor 7 through a wire, and the second switch pedal 37 is electrically connected to the roller drive motor 14 through a wire.

[0033] When the corn husk rope braiding machine of the utility model is working, the corn husk is first soaked in water to soften the corn husk. Hot water can be used to increase the soaking speed. Then, a plurality of corn husks are manually twisted into a rope. The rope and the reinforcing wire 22 are passed through the feed hole 17 of the feed trough 16, passed between the two gears 26 on the first gear mounting frame 24, passed between the two gears 26 on the guide wheel 31 and the second gear mounting frame 29, and wound onto the winding roller 13. One end of the rope is clamped and fixed by the buckle on the winding roller 13. Then, the soaked corn husk is passed through the feed hole 17 and the rope. The other end is connected to the reinforcing wire 22, and the reinforcing wire 22 always passes through the feeding hole 17 together with the corn husk. The reinforcing wire 22 is sandwiched by the corn husk to assist in winding. The first switch pedal 36 is pressed, and the first motor 7 is driven to drive the second sprocket 8 to rotate, and the first sprocket 6 is driven to rotate through the chain 9. The rotation of the first sprocket 6 drives the roller mechanism mounting frame 11 to flip and produce a rope twisting action. The second switch pedal 37 is pressed, and the roller drive motor 14 is driven to drive the winding roller 13 to rotate radially, and the twisted rope is wound onto the winding roller 13. The corn husk is continuously fed through the feeding trough 16, and the rope braiding operation is continuously performed.

[0034] A motor speed control module 41 is also provided on the frame 1. The first motor 7 and the roller drive motor 14 are electrically connected to the motor speed control module 41 through wires. The motor speed control module 41 can control the speed and forward and reverse rotation of the first motor 7 and the roller drive motor 14, and the two motors can be controlled separately.

[0035] Preferably, a receiving roller mounting frame 38 is provided on the outer side of the other end of the frame 1, and a receiving roller 39 is rotatably provided on the receiving roller mounting frame 38. The receiving roller 39 is parallel to the winding roller 13. After the rope braiding is completed, the rope on the winding roller 13 can be drawn out from the winding roller 13 and then wound onto the receiving roller 39. The rope on the winding roller 13 is received onto the receiving roller 39, and the winding roller 13 can then be used for subsequent rope braiding work.

[0036] The corn husk rope braiding device of the present invention can process corn husks into ropes. By arranging a feeding mechanism, a winding roller and a roller mechanism mounting frame, the winding roller can be rotated horizontally and the roller mechanism mounting frame can be flipped, so that the corn husks are twisted into ropes and wound around the winding roller. The device has a high degree of automation and high work efficiency, and can realize the recycling and reuse of corn husks.

Claims

1. A corn husk rope braiding device, comprising a frame, characterized in that: The transmission mechanism that this sliding part is connected with this sliding part is that the sliding part has the support of the gear of the transmission gear and the support of the gear is connected with this gear.

2. The corn husk rope braiding device according to claim 1, characterized in that: The central axis of the winding roller is perpendicular to the feeding direction of the feeding mechanism.

3. The corn husk rope braiding device according to claim 2, characterized in that: The central axis of the first sprocket is parallel to the central axis of the second sprocket, and the central axis of the first sprocket is perpendicular to the central axis of the winding roller.

4. The corn husk rope braiding device according to claim 3, characterized in that: The feeding mechanism includes a feeding trough mounted on a frame, one end of the feeding trough is opened in a trumpet shape, and the other end of the feeding trough is provided with a feeding hole, and the feeding hole points to the slip ring bearing and the winding roller.

5. The corn husk rope braiding device according to claim 4, characterized in that: A wiring rack is provided beside the feed trough, and a wiring board is horizontally provided on the top of the wiring rack. The wiring board is located above the feed trough, and a wiring hole is provided on the wiring board. A wire drum is provided on the frame, and a reinforcing wire is wound on the wire drum. The reinforcing wire enters the feed hole through the wiring hole and is then wound onto the winding roller through the feed hole.

6. The corn husk rope braiding device according to claim 5, characterized in that: A first clamping mechanism is arranged between the feeding mechanism and the slip ring bearing, and the first clamping mechanism includes a first gear mounting frame, two gear shafts are vertically arranged on the first gear mounting frame, and rotating gears are respectively installed on the two gear shafts, and a spring mounting shaft is horizontally arranged on the top of at least one of the gear shafts, one end of the spring mounting shaft passes through the gear shaft and is clearance-matched with the gear shaft, and the other end of the spring mounting shaft is fixed on the first gear mounting frame, and a spring is installed on the spring mounting shaft.

7. The corn husk rope braiding device according to claim 6, characterized in that: The slip ring bearing includes a bearing inner ring, the raised portion is fixed to the bearing inner ring, a second gear mounting frame is mounted on the raised portion, two gear shafts are vertically arranged on the second gear mounting frame, the other end of the spring mounting shaft is fixed to the second gear mounting frame, a wire pulley is provided on the side of the second gear mounting frame close to the winding roller, and the central axis of the wire pulley is parallel to the central axis of the winding roller.

8. The corn husk rope braiding device according to claim 7, characterized in that: A motor mounting frame is provided in the winding roller, and a roller mounting rod is provided between the two end cover plates, and the winding roller is mounted on the roller mounting rod, and a first connecting shaft is axially provided at one end of the motor mounting frame, and the first connecting shaft passes through an end cover plate and is rotatably connected to one side of the roller mechanism mounting frame, and the first connecting shaft is fixedly connected to the end cover plate, and the roller drive motor is provided on the motor mounting frame, and the first connecting shaft is fixedly connected to the working shaft of the roller drive motor, and a second connecting shaft is axially provided at the other end of the motor mounting frame, and the second connecting shaft passes through the other end cover plate and is rotatably connected to the other side of the roller mechanism mounting frame.

9. The corn husk rope braiding device according to claim 8, characterized in that: It also includes a first switch pedal for controlling the operation of the first motor and a second switch pedal for controlling the operation of the roller drive motor. The first switch pedal is electrically connected to the first motor through a wire, and the second switch pedal is electrically connected to the roller drive motor through a wire.

10. The corn husk rope braiding device according to claim 9, characterized in that: A receiving roller mounting frame is provided on the outer side of the other end of the frame, and a receiving roller is rotatably provided on the receiving roller mounting frame, and the receiving roller is parallel to the winding roller.

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