Detachable baffle group for gas-liquid separation tank
By designing the detachable baffle group and inclined inner cavity structure, the problem of difficulty in cleaning the fixed baffle group is solved, convenient cleaning and efficient separation are achieved, and equipment safety and service life are improved.
Patent Information
- Application Number
- CN202422432164.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The fixed baffle set of existing gas-liquid separation tanks is difficult to disassemble and is difficult to clean, resulting in a decrease in separation effect, which may cause turbine vacuum machine operation failure and equipment wear.
A detachable baffle group is designed, adopting a four-channel bent barrier structure, combined with the inclined inner cavity and guide groove design, which facilitates the installation and disassembly of the baffle group, and is conveniently cleaned through the filtrate pump and sewage pipe group.
It improves the safety and reliability of equipment operation, simplifies the maintenance process, reduces maintenance costs, and extends the use time of the gas-liquid separation tank.
Smart Images

Figure CN223214370U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of papermaking, in particular to a detachable baffle group for a gas-liquid separation tank. Background Art
[0002] During paper machine production, a turbine vacuum pump creates a vacuum, extracting air from the pulp to remove moisture, thereby increasing the dryness and dehydrating the paper. The vacuum also serves to transfer the paper. The gas-liquid separator is a crucial protective device for the safe operation of the turbine machine. During the gas-liquid separation process, most of the pulp flows to the bottom of the separator along with the water. The filtrate is then discharged from the separator via a filtrate pump, but some pulp accumulates on the undercuts of the baffles. The baffle assembly requires regular cleaning to remove any accumulated pulp fibers on the undercuts to ensure effective separation.
[0003] At present, the gas-liquid separation tanks used in the industry all use fixed baffle groups, which cannot be disassembled and are difficult to clean. When the baffle group is not cleaned thoroughly, the separation effect will decrease, causing the turbine vacuum machine to suck the gas-liquid mixture containing pulp into the turbine vacuum machine. The turbine vacuum machine runs at a high speed and has extremely high balance requirements. When the turbine vacuum machine runs with liquid, it will cause the operating current of the turbine vacuum machine to increase, and may seriously cause overcurrent equipment to trip. In addition, long-term operation of the turbine vacuum machine with liquid will cause serious wear and cavitation to the impeller, causing serious damage to the equipment. For this reason, the present application proposes a detachable baffle group for a gas-liquid separation tank. Utility Model Content
[0004] In order to solve the problems raised in the above background technology, the utility model provides the following technical solutions: a detachable baffle group for a gas-liquid separation tank, comprising a gas-liquid separation tank, a support frame is fixedly installed at the bottom of the inner cavity of the gas-liquid separation tank, a baffle group is installed on the top of the support frame, the baffle group divides the inner cavity of the gas-liquid separation tank into an air inlet chamber and an air outlet chamber, an air inlet pipe connected to the air inlet chamber is fixedly installed on the side wall of the gas-liquid separation tank, and an air outlet pipe connected to the air outlet chamber is fixedly installed on the top of the gas-liquid separation tank. The baffle group adopts a four-bend blocking structure, a square opening is opened on the top of the gas-liquid separation tank, a square flange cover is provided at the opening, the top of the baffle group is located at the opening at the top of the gas-liquid separation tank, a filtrate pump connected to the air outlet chamber is fixedly installed on the bottom of the side wall of the gas-liquid separation tank, and a sewage pipe group connected to the air inlet chamber is fixedly installed on the bottom of the other side of the gas-liquid separation tank.
[0005] Furthermore, the area of the baffle group is designed according to the flow rate of the gas flowing through the baffle group.
[0006] Furthermore, the bottom of the inner cavity of the gas-liquid separation tank is set to be an inclined surface, and the bottom plate of the gas outlet chamber inside the gas-liquid separation tank is higher than the bottom plate of the gas inlet chamber.
[0007] Furthermore, vertical guide plates are fixedly installed on both sides of the top of the support frame, and guide grooves are provided at the bottom of both sides of the baffle group. The baffle group is located between the two guide plates, and the guide grooves at the bottom of both sides of the baffle group are respectively slidably engaged on the two guide plates, and four lifting holes are fixedly installed on the top of the baffle group.
[0008] Furthermore, ends of the air inlet pipe and the air outlet pipe away from the gas-liquid separation tank are both connected to the vacuum pipeline.
[0009] Furthermore, a manhole door communicating with the air inlet chamber is fixedly installed on the side wall of the gas-liquid separation tank.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] The detachable baffle group has a simple structure and good separation effect, which improves the safety and reliability of the equipment operation, is easy to clean, and can increase the service life of the gas-liquid separation tank. The detachable baffle group is easy to disassemble and replace. After long-term use, the baffle group can be replaced separately, avoiding the need to replace the entire gas-liquid separation tank, thus saving maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the top view of the structure of the baffle group connected to the gas-liquid separation tank of the utility model;
[0016] Figure 4 This is a structural diagram of the baffle assembly of the utility model;
[0017] Figure 5 This is a schematic diagram of the separation of the baffle group of the utility model;
[0018] In the figure: 1. Gas-liquid separation tank; 2. Flange cover; 3. Baffle assembly; 4. Filtrate pump; 5. Drain pipe assembly; 6. Air inlet pipe; 7. Air outlet pipe; 8. Support frame; 9. Lifting hole; 10. Guide groove; 11. Guide plate. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0020] Depend on Figure 1-5 A gas-liquid separation tank 1 is given, and a support frame 8 is fixedly installed at the bottom of the inner cavity of the gas-liquid separation tank 1, and a baffle group 3 is installed on the top of the support frame 8. The baffle group 3 divides the inner cavity of the gas-liquid separation tank 1 into an air inlet chamber and an air outlet chamber. An air inlet pipe 6 connected to the air inlet chamber is fixedly installed on the side wall of the gas-liquid separation tank 1, and an air outlet pipe 7 connected to the air outlet chamber is fixedly installed on the top of the gas-liquid separation tank 1. The baffle group 3 adopts a four-bend blocking structure. A square opening is opened on the top of the gas-liquid separation tank 1, and a square flange cover 2 is provided at the opening. The top of the baffle group 3 is located at the opening at the top of the gas-liquid separation tank 1, and a filtrate pump 4 connected to the air outlet chamber is fixedly installed at the bottom of the side wall of the gas-liquid separation tank 1. A sewage pipe group 5 connected to the air inlet chamber is fixedly installed at the bottom of the other side of the gas-liquid separation tank 1.
[0021] like Figure 5 As shown, the area of the baffle group 3 is designed according to the flow rate of the gas flowing through the baffle group 3. Generally, the flow rate of the gas-liquid mixture through the baffle group 3 is controlled at 2-3m / s, and the interval between each adjacent baffle in the baffle group 3 is controlled at 40-50mm to ensure the best separation effect. At the same time, the vacuum loss is small. This structure is simple and the separation effect is good.
[0022] like Figure 2 As shown, the bottom of the inner cavity of the gas-liquid separation tank 1 is set as a slope, and the bottom plate of the air outlet chamber inside the gas-liquid separation tank 1 is higher than the bottom plate of the air inlet chamber, which facilitates the gas-liquid mixture in the air outlet chamber to flow into the air inlet chamber and be discharged through the filtrate pump 4 and the sewage pipe group 5.
[0023] like Figure 1 and Figure 2 As shown, vertical guide plates 11 are fixedly installed on both sides of the top of the support frame 8, and guide grooves 10 are provided at the bottom of both sides of the baffle group 3. The baffle group 3 is located between the two guide plates 11, and the guide grooves 10 at the bottom of both sides of the baffle group 3 are respectively slidably engaged on the two guide plates 11. Four lifting holes 9 are fixedly installed on the top of the baffle group 3. Through the cooperation of the guide plates 11 and the guide grooves 10 at the bottom of both sides of the baffle group 3, the baffle group 3 can be stably installed at the specified position, and the four lifting holes 9 on the baffle group 3 are used for lifting it.
[0024] like Figure 3 and Figure 4 As shown, the ends of the air inlet pipe 6 and the air outlet pipe 7 away from the gas-liquid separation tank 1 are both connected to the vacuum pipeline.
[0025] like Figure 1 and Figure 2 As shown, a manhole door connected to the air inlet chamber is fixedly installed on the side wall of the gas-liquid separation tank 1, and the interior of the gas-liquid separation tank 1 can be cleaned, maintained and inspected conveniently through the manhole door.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A detachable baffle assembly for a gas-liquid separation tank, comprising a gas-liquid separation tank (1), characterized in that: A support frame (8) is fixedly installed at the bottom of the inner cavity of the gas-liquid separation tank (1), and a baffle group (3) is installed on the top of the support frame (8). The baffle group (3) divides the inner cavity of the gas-liquid separation tank (1) into an air inlet chamber and an air outlet chamber. An air inlet pipe (6) connected to the air inlet chamber is fixedly installed on the side wall of the gas-liquid separation tank (1), and an air outlet pipe (7) connected to the air outlet chamber is fixedly installed on the top of the gas-liquid separation tank (1). The baffle group ( 3) A four-bend blocking structure is adopted, a square opening is provided on the top of the gas-liquid separation tank (1), a square flange cover (2) is provided at the opening, the top end of the baffle group (3) is located at the opening on the top of the gas-liquid separation tank (1), a filtrate pump (4) connected to the air outlet chamber is fixedly installed at the bottom of the side wall of the gas-liquid separation tank (1), and a sewage pipe group (5) connected to the air inlet chamber is fixedly installed at the bottom of the other side of the gas-liquid separation tank (1).
2. The detachable baffle assembly for a gas-liquid separation tank according to claim 1, characterized in that: The area size of the baffle group (3) is designed according to the flow rate of the gas flowing through the baffle group (3).
3. The detachable baffle assembly for a gas-liquid separation tank according to claim 1, characterized in that: The bottom of the inner cavity of the gas-liquid separation tank (1) is arranged as an inclined surface, and the bottom plate of the gas outlet chamber inside the gas-liquid separation tank (1) is higher than the bottom plate of the gas inlet chamber.
4. The detachable baffle assembly for a gas-liquid separation tank according to claim 1, characterized in that: Vertical guide plates (11) are fixedly installed on both sides of the top of the support frame (8), and guide grooves (10) are opened on the bottom of both sides of the baffle group (3). The baffle group (3) is located between the two guide plates (11), and the guide grooves (10) on the bottom of both sides of the baffle group (3) are respectively slidably engaged on the two guide plates (11), and four lifting holes (9) are fixedly installed on the top of the baffle group (3).
5. The detachable baffle assembly for a gas-liquid separation tank according to claim 1, characterized in that: The ends of the air inlet pipe (6) and the air outlet pipe (7) away from the gas-liquid separation tank (1) are both connected to the vacuum pipeline.
6. The detachable baffle assembly for a gas-liquid separation tank according to claim 1, characterized in that: A manhole door communicating with the air inlet chamber is fixedly mounted on the side wall of the gas-liquid separation tank (1).
Citation Information
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