Asphalt pavement compacting device
By designing an asphalt pavement compaction device with scraping hopper and material suction system, the problem of compaction wheel bonding particles is solved, and the road surface flatness is improved and the density consistency is achieved.
Patent Information
- Application Number
- CN202422428231.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The compacting wheel is prone to stick to raw material particles during operation, affecting the smoothness of the pavement in the later stage.
A asphalt pavement compaction device is designed, including a frame, compaction roller, scraper hopper, suction cover and high-pressure air pump. The scraper hopper is driven to rotate simultaneously through the adjustment mechanism to clean up the particles adhered to the outer wall of the compaction roller, and collect the particles through the suction hose and suction box.
It effectively prevents the outer wall particles of the compacting roller from affecting the flatness of the later compaction operation, ensures the consistent compaction of the road surface, and improves the compaction effect.
Smart Images

Figure CN223214412U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of asphalt pavement construction, in particular to an asphalt pavement compacting device. Background Art
[0002] Asphalt pavement refers to various types of pavement paved with road asphalt materials mixed into mineral materials. Asphalt pavement compaction is generally done by spreading the asphalt on the road with a paver, and then using double steel wheel rollers, vibratory rollers and other compaction machinery to repeatedly roll the asphalt to achieve the compaction degree required by the design. The traditional compaction method is for the roller to drive the compaction wheel to compact the asphalt pavement. When the compaction wheel is performing the compaction operation, the asphalt particles are easily adhered to the outer wall of the compaction wheel, making it impossible to evenly distribute the compaction force on the entire road surface, which in turn causes the road surface to become uneven or have inconsistent density. Utility Model Content
[0003] (1) Technical problems solved
[0004] The technical problem to be solved by the utility model is that the compacting wheel is easy to adhere to raw material particles during operation, which affects the smoothness of the road surface paving in the later stage.
[0005] (2) Technical solution
[0006] To solve the above technical problems, the technical solution provided by the utility model is: an asphalt pavement compacting device, comprising a frame, a compacting roller rotatably connected in the frame, and a rotating shaft rotatably connected on both sides of the compacting roller in the frame, and a scraper hopper is fixedly connected to the side of the rotating shaft close to the compacting roller on both sides, and the scraper hoppers on both sides are arranged symmetrically with the center, and the rotating shafts on both sides extend to one end outside the frame and are fixedly connected to a gear, and an adjustment mechanism is provided on the outer wall of the frame to drive the gears on both sides to rotate synchronously, and a suction cover is fixedly connected to one side of the scraper hopper, and the upper end of the frame is fixedly connected to a support plate, and a suction box is fixedly connected to the support plate, and a high-pressure vacuum pump is fixedly connected to the bottom surface of the suction box, and a suction hose is fixedly connected between the two sides of the suction box and the suction covers on both sides, and a filter is provided on the bottom surface of the suction box.
[0007] As an improvement, the outer wall of the frame is slidably connected to a connecting rod, both ends of the connecting rod are fixedly connected to the rack engaged with the gear, and the outer wall of the frame is provided with a control mechanism for driving the connecting rod to slide.
[0008] As an improvement, the control mechanism includes a slider fixedly connected to the lower end of the connecting rod, the slider is slidably connected to the outer wall of the frame, the outer wall of the frame is rotatably connected to a screw, the slider is threadedly connected to the outer wall of the screw, and the frame is fixedly connected to a motor that drives the screw to rotate.
[0009] As an improvement, support frames cooperating with the suction hose are fixedly connected to both sides of the suction box.
[0010] As an improvement, a pull-out frame is slidably inserted into the suction box, and a pull-out hole cooperating with the pull-out frame is provided on the suction box, and the filter is fixedly connected to the bottom surface of the pull-out frame.
[0011] As an improvement, a protective cover cooperating with the adjustment mechanism is provided on one side of the frame.
[0012] (3) Beneficial effects
[0013] The advantages of the utility model over the prior art are: the adjusting mechanism can drive the rotating shafts on both sides of the compacting roller to rotate synchronously, and the scraping material can be cleaned when the compacting roller moves forward or backward, thereby preventing asphalt particles adhering to the outer wall of the compacting roller from affecting the subsequent road rolling operation; the particles in the scraping hopper can be collected by the high-pressure vacuum pump, the suction hose and the suction cover, BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is an exploded view of an asphalt pavement compacting device of the present utility model.
[0015] Figure 2 The utility model is a structural schematic diagram of an asphalt pavement compacting device.
[0016] Figure 3 This is a cross-sectional view of an asphalt pavement compacting device of the present utility model.
[0017] As shown in the figure: 1. Frame; 2. Rotating shaft; 3. Scraper hopper; 4. Gear; 5. Connecting rod; 6. Rack; 7. Slider; 8. Motor; 9. Screw; 10. Support plate; 11. Suction box; 12. High-pressure vacuum pump; 13. Suction hose; 14. Filter; 15. Pull-out frame; 16. Support frame; 17. Protective cover; 18. Pull-out hole; 19. Suction cover; 20. Compacting roller. DETAILED DESCRIPTION
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0019] like Figures 1 to 3As shown, an asphalt pavement compacting device includes a frame 1, a compacting roller 20 is rotatably connected to the frame 1, and a rotating shaft 2 is rotatably connected to both sides of the compacting roller 20 in the frame 1. A scraper 3 is fixedly connected to the side of the rotating shaft 2 close to the compacting roller 20 on both sides. The scraper 3 on both sides are arranged symmetrically with the center. The rotating shaft 2 on both sides extends to one end outside the frame 1 and is fixedly connected to a gear 4. The outer wall of the frame 1 is provided with an adjustment mechanism for driving the gears 4 on both sides to rotate synchronously. The outer wall of the frame 1 is slidably connected to a connecting rod 5. Both ends of the connecting rod 5 are fixedly connected to the rack 6 engaged with the gear 4. The outer wall of the frame 1 is provided with a control mechanism that drives the connecting rod 5 to slide. The control mechanism includes a slider 7 fixedly connected to the lower end of the connecting rod 5. The slider 7 is slidably connected to the outer wall of the frame 1. The outer wall of the frame 1 is rotatably connected to a screw 9. The slider 7 is threadedly connected to the outer wall of the screw 9. A motor 8 that drives the screw 9 to rotate is fixedly connected to the frame 1. A protective cover 17 that cooperates with the adjustment mechanism is provided on one side of the frame 1.
[0020] One side of the scraper 3 is fixedly connected to a suction cover 19, the upper end of the frame 1 is fixedly connected to a support plate 10, the support plate 10 is fixedly connected to a suction box 11, the bottom surface of the suction box 11 is fixedly connected to a high-pressure air pump 12, and suction hoses 13 are fixedly connected between both sides of the suction box 11 and the suction covers 19 on both sides. A filter screen 14 is provided on the bottom surface of the suction box 11, and support frames 16 cooperating with the suction hose 13 are fixedly connected on both sides of the suction box 11. A pull-out frame 15 is slidably inserted in the suction box 11, and a pulling hole 18 cooperating with the pull-out frame 15 is provided on the suction box 11, and the filter screen 14 is fixedly connected to the bottom surface of the pull-out frame 15.
[0021] In specific use, when the compacting roller 20 rolls and moves clockwise, the motor 8 is started to drive the screw 9 to rotate, and the screw 9 drives the slider 7 to slide along the outer wall of the frame 1. At the same time, the slider 7 drives the connecting rod 5 to slide to the side of the compacting wheel's forward direction, so that the racks 6 at both ends drive the gears 4 on both sides to rotate counterclockwise, and the gears 4 on both sides drive the rotating shafts 2 on both sides to rotate synchronously, so that the scraper hoppers 3 on both sides of the compacting wheel swing counterclockwise, and the scraper hopper 3 on one side swings to a state where the lower end is in contact with the outer wall of the compacting roller 20, so that the particles adhered to the outer wall of the compacting roller 20 during the rotation process are scraped off by the lower end of the scraper hopper 3 and remain in the scraper hopper 3, and the high-pressure air extraction is started. Pump 12, the raw material particles in the scraper hopper 3 enter the suction box 11 through the suction cover 19 and the suction hose 13 and fall into the upper end of the filter 14. When the compacting roller 20 rolls counterclockwise to perform the road compacting operation, the motor 8 is started to rotate in the opposite direction, driving the scraper 3 on both sides to swing in parallel, and the bottom surface of the scraper hopper 3 on the other side contacts the outer wall of the compacting roller 20 to perform the scraping operation. The compacting roller 20 in both directions of travel can be cleaned to prevent the particles on the outer wall of the compacting roller 20 from affecting the flatness of the subsequent compacting operation. When the waste needs to be cleaned, the pull-out frame 15 is pulled out to pull out the filter 14 and pour out the particles on the filter 14.
[0022] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0023] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
[0024] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without creatively designing a structure and embodiment similar to the technical solution, they shall fall within the scope of protection of the present invention.
Claims
1. An asphalt pavement compacting device, comprising a frame (1), wherein a compacting roller (20) is rotatably connected to the frame (1), characterized in that: The frame (1) is provided with a rotating shaft (2) on both sides of the compacting roller (20), and a scraper hopper (3) is fixedly connected to the side of the rotating shaft (2) close to the compacting roller (20). The scraper hoppers (3) on both sides are arranged symmetrically with respect to the center. The rotating shafts (2) on both sides extend to one end outside the frame (1) and are fixedly connected to a gear (4). The outer wall of the frame (1) is provided with an adjustment mechanism for driving the gears (4) on both sides to rotate synchronously. One side of the scraper hopper (3) is fixedly connected to a suction cover (19). The upper end of the frame (1) is fixedly connected to a support plate (10), and a suction box (11) is fixedly connected to the support plate (10). The bottom surface of the suction box (11) is fixedly connected to a high-pressure vacuum pump (12). Suction hoses (13) are fixedly connected between the two sides of the suction box (11) and the suction covers (19) on both sides. The inner bottom surface of the suction box (11) is provided with a filter screen (14).
2. The asphalt pavement compacting device according to claim 1, characterized in that: The outer wall of the frame (1) is slidably connected to a connecting rod (5), both ends of the connecting rod (5) are fixedly connected to a rack (6) meshed with the gear (4), and the outer wall of the frame (1) is provided with a control mechanism for driving the connecting rod (5) to slide.
3. The asphalt pavement compacting device according to claim 2, characterized in that: The control mechanism comprises a slider (7) fixedly connected to the lower end of the connecting rod (5), the slider (7) being slidably connected to the outer wall of the frame (1), the outer wall of the frame (1) being rotatably connected to a screw (9), the slider (7) being threadedly connected to the outer wall of the screw (9), and a motor (8) for driving the screw (9) to rotate being fixedly connected to the frame (1).
4. The asphalt pavement compacting device according to claim 1, characterized in that: Support frames (16) that cooperate with the suction hose (13) are fixedly connected to both sides of the suction box (11).
5. The asphalt pavement compacting device according to claim 1, characterized in that: A pull-out frame (15) is slidably inserted into the suction box (11), and a pull-out hole (18) cooperating with the pull-out frame (15) is provided on the suction box (11). The filter (14) is fixedly connected to the bottom surface of the pull-out frame (15).
6. The asphalt pavement compacting device according to claim 1, characterized in that: A protective cover (17) cooperating with the adjustment mechanism is provided on one side of the frame (1).