Gear pump oil-gas lubrication station

By using shock absorbing brackets in gear pump oil and gas lubrication stations, including brackets, pipe grooves, slide columns, contact plates, support rings, springs and gas dampers, the loosening and seal failure caused by pipeline vibration is solved, the risk of oil and gas leakage is reduced, and the safety of equipment is improved.

CN223216093UActive Publication Date: 2025-08-12NANTONG QIZHONG LUBRICATING EQUIP CO LTD
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Patent Information

Application Number
CN202422789684.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-08-12
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The pipelines of the existing gear pump oil and gas lubrication station are prone to loosening and sealing failure when vibrating, resulting in oil and gas leakage and posing safety hazards.

Method used

The shock absorbing bracket is adopted, including brackets, pipe grooves, slide columns, contact plates, support rings, springs and gas dampers. Through the coordination of the slide columns and contact plates, the springs and gas dampers are used to absorb the kinetic energy of the pipeline, reduce shaking, and reduce loosening and seal failure caused by vibration.

Benefits of technology

It effectively reduces the incidence of loosening and seal failure in pipeline connections, reduces the risk of oil and gas leakage, and improves the safety of equipment.

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Abstract

The utility model discloses a gear pump oil-gas lubrication station which comprises a shell, an equipment door is hinged to the front side wall of the shell through a hinge, an operation door is hinged to the rear side wall of the shell through a hinge, a workbench is arranged in the shell, a gear pump is installed at the left end of the workbench, an oil tank is arranged at the rear end of the workbench, and the gear pump oil-gas lubrication station further comprises a damping support. The damping support comprises supports, pipeline grooves, sliding columns and contact plates, the supports are arranged on the top wall of the shell, the pipeline grooves are formed in the lower ends of the supports, evenly-distributed sliding holes are formed in the cambered surfaces of the pipeline grooves, the sliding columns are slidably connected into the sliding holes, the contact plates are arranged at the inner ends of the sliding columns, and the contact plates are located in the pipeline grooves; according to the oil-gas lubrication station for the gear pump, shaking of a conveying pipeline is reduced, and the occurrence rate of safety accidents such as oil-gas leakage caused by loosening of a pipeline connecting part and sealing failure due to vibration of the pipeline is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing, in particular to a gear pump oil and gas lubrication station. Background Art

[0002] Gear pump oil-gas lubrication station is a device used to provide oil-gas lubrication for mechanical equipment. Oil-gas lubrication is a new type of lubrication method that mixes lubricating oil with compressed air in a precise dosage and method to form an oil-gas mixture, which is then transported to the lubrication point through a pipeline to provide good lubrication and cooling effects for the mechanical equipment.

[0003] In the prior art: Patent publication number CN 208982985 U discloses: an oil-gas lubrication master station, comprising an oil tank and an electrical control box mounted on the top of the oil tank, wherein an electrical control device is installed in the electrical control box; a liquid level and thermometer is mounted on the front side wall of the oil tank, and a temperature sensor for detecting the oil temperature and a liquid level sensor for detecting the liquid level are also mounted on the bottom of the oil tank; an electric heater for heating the lubricating oil is also mounted in the oil tank, and the electrical control device is connected to the electric heater; an electric motor, a gear pump, a high-pressure filter and an accumulator are mounted on the top cover of the oil tank and on the rear side of the electrical control box.

[0004] There are some problems. In the above technology, there are no corresponding shock-absorbing measures for the pipes in the oil and gas lubrication station. If these pipes shake due to the vibration generated by the operation of the oil and gas lubrication station, it may cause the pipe connection parts to loosen and the seals to fail, and then cause safety accidents such as oil and gas leakage. For this reason, we propose a gear pump oil and gas lubrication station. Utility Model Content

[0005] The technical problem to be solved by the present invention is to overcome the existing defects, provide a gear pump oil and gas lubrication station, reduce the shaking of the conveying pipeline, and reduce the incidence of safety accidents such as oil and gas leakage caused by loosening of pipeline connection parts and failure of sealing due to pipeline vibration, which can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a gear pump oil and gas lubrication station, comprising a housing, a front side wall of the housing being hingedly connected to an equipment door, a rear side wall of the housing being hingedly connected to an operating door, a workbench being provided inside the housing, a gear pump being mounted at the left end of the workbench, an oil tank being provided at the rear end of the workbench, and a shock-absorbing bracket;

[0007] Shock-absorbing bracket: It includes a bracket, a pipe groove, a sliding column and a contact plate. The brackets are respectively arranged on the top wall of the shell. The lower end of the bracket is provided with a pipe groove. The arc surface of the pipe groove is provided with evenly distributed sliding holes. The inside of the sliding hole is slidably connected with a sliding column. The inner end of the sliding column is provided with a contact plate. The contact plate is located inside the pipe groove, which reduces the shaking of the conveying pipeline and reduces the incidence of safety accidents such as oil and gas leakage caused by loosening of the pipeline connection parts and failure of sealing due to pipeline vibration.

[0008] Furthermore, the shock-absorbing bracket also includes a support ring, a spring and a gas damper. The bracket is provided with a support ring inside, and the support ring coincides with the central axis of the adjacent pipe groove. A spring is provided between the sliding column and the inner wall of the adjacent support ring. The support ring is installed with evenly distributed gas dampers. The springs are sleeved on the outer arc surface of the adjacent gas damper. The rear end of the sliding column is fixedly connected to the damping telescopic end of the adjacent gas damper to reduce the shaking of the pipeline.

[0009] Furthermore, the upper side of the workbench is provided with evenly distributed shock-absorbing grooves, and the bottom wall and four inner walls of the shock-absorbing grooves are inlaid with shock-absorbing pads to reduce the impact between various devices inside the gear pump oil and gas lubrication station.

[0010] Furthermore, a control switch group is provided on the upper side of the workbench, and the input end of the control switch group is electrically connected to an external power supply for stable control.

[0011] Furthermore, a mounting plate is provided inside the shock-absorbing groove on the left side, the gear pump is installed on the rear side of the mounting plate, and a motor is installed on the front side of the mounting plate. The output shaft of the motor is fixedly connected to the gear pump shaft of the gear pump, and the input end of the motor is electrically connected to the output end of the control switch group for stable drive.

[0012] Furthermore, an oil-gas mixer is installed inside the middle shock-absorbing tank, and the input end of the oil-gas mixer is electrically connected to the output end of the control switch group, so as to mix the gas and lubricating oil.

[0013] Furthermore, an air compressor is installed inside the right shock-absorbing groove, and the input end of the air compressor is electrically connected to the output end of the control switch group to compress the gas.

[0014] Furthermore, an oil replenishing pipe is provided at the upper end of the oil tank, and an oil pipe is provided on the front side wall of the oil tank to facilitate the replenishment of lubricating oil.

[0015] Compared with the prior art, the beneficial effects of the present invention are: the gear pump oil and gas lubrication station has the following advantages:

[0016] The cooperation of the sliding column, contact plate, gas damper and spring can reduce the shaking of the conveying pipeline inside the shock-absorbing bracket, thereby reducing the incidence of safety accidents such as oil and gas leakage caused by loosening of pipeline connections and failure of seals due to pipeline vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model in a front side cross-section;

[0019] Figure 3 This is a schematic diagram of the structure of a partial shock-absorbing bracket of the utility model;

[0020] Figure 4 This is a schematic structural diagram of the right side cross-section of the shock-absorbing bracket of the utility model;

[0021] Figure 5 It is a structural diagram of the rear side of the utility model;

[0022] Figure 6 This is a schematic structural diagram of a partial cross-sectional plane of the support ring of the utility model;

[0023] Figure 7 It is a structural schematic diagram of the right side sectional plane of the support ring of the utility model.

[0024] In the figure: 1 casing, 2 shock-absorbing bracket, 21 bracket, 22 pipe groove, 23 sliding column, 24 contact plate, 25 support ring, 26 spring, 27 gas damper, 3 workbench, 4 gear pump, 5 shock-absorbing groove, 6 shock-absorbing pad, 7 mounting plate, 8 motor, 9 oil-gas mixer, 10 air compressor, 11 control switch group, 12 oil tank, 13 oil pipe, 14 oil supply pipe, 15 equipment door, 16 operation door. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-7, this embodiment provides a technical solution: a gear pump oil and gas lubrication station, including a shell 1, the front side wall of the shell 1 is hinged with an equipment door 15 through a hinge, the rear side wall of the shell 1 is hinged with an operating door 16 through a hinge, a workbench 3 is provided inside the shell 1, the upper side of the workbench 3 is provided with a control switch group 11, the input end of the control switch group 11 is electrically connected to an external power supply, a gear pump 4 is installed at the left end of the workbench 3, the upper side of the workbench 3 is provided with evenly distributed shock-absorbing grooves 5, the bottom wall and four side inner walls of the shock-absorbing groove 5 are inlaid with shock-absorbing pads 6, a mounting plate 7 is provided inside the shock-absorbing groove 5 on the left, the gear pump 4 is installed on the rear side of the mounting plate 7, and a motor 8 is installed on the front side of the mounting plate 7, the output shaft of the motor 8 is fixedly connected to the gear pump shaft of the gear pump 4, the motor 8 The input end is electrically connected to the output end of the control switch group 11, an oil-gas mixer 9 is installed inside the middle shock-absorbing tank 5, and the input end of the oil-gas mixer 9 is electrically connected to the output end of the control switch group 11. An air compressor 10 is installed inside the shock-absorbing tank 5 on the right, and the input end of the air compressor 10 is electrically connected to the output end of the control switch group 11. An oil tank 12 is provided at the rear end of the workbench 3, and an oil replenishment pipe 14 is provided at the upper end of the oil tank 12. An oil pipe 13 is provided on the front side wall of the oil tank 12. The worker takes a delivery pipe 1 and connects one end of the pipe to the oil pipe 13 on the front side wall of the oil tank 12. Then, the other end of the pipe passes through the leftmost shock-absorbing bracket 2, and then is connected to the oil inlet of the gear pump 4. At this time, the outer arc surface of the delivery pipe 1 inside the shock-absorbing bracket 2 is in contact with the contact plate 24. Then the worker takes another delivery pipe 2, connects one end of this pipe to the oil outlet of the gear pump 4, and then passes the other end of this pipe through the middle shock absorber bracket 2, and then connects it to the oil inlet pipe of the oil-gas mixer 9. At this time, the outer arc surface of a part of the delivery pipe 2 inside the shock absorber bracket 2 contacts the contact plate 24. Then the worker takes delivery pipe 3, connects one end of delivery pipe 3 to the air outlet pipe of the air compressor 10, and then passes the other end of delivery pipe 3 through the shock absorber bracket 2 on the far right, and then connects it to the air inlet pipe of the oil-gas mixer 9. At this time, the outer arc surface of a part of the delivery pipe 3 inside the shock absorber bracket 2 contacts the contact plate 24. Finally, the worker opens the equipment door 15 and connects the output pipe of the oil-gas mixer 9 to the outside of the equipment that needs lubrication. The worker then opens the operating door 16 and pours the lubricating oil into the oil tank 12 through the oil filling pipe 14. At this time, the worker operates the control switch group 11 to operate the motor 8. The output shaft of the motor 8 drives the gear pump 4 to operate through the gear pump shaft. At this time, the gear pump 4 absorbs the lubricating oil inside the oil tank 12 through the delivery pipe 1, and discharges it into the oil-gas mixer 9 through the delivery pipe 2. At the same time, the worker operates the air compressor 10 by operating the control switch group 11. The air compressor 10 compresses the gas inside its own cylinder, and the compressed gas is discharged into the oil-gas mixer 9 through the delivery pipe 3. At the same time, the worker operates the oil-gas mixer 9 by operating the control switch group 11. The oil-gas mixer 9 fully mixes the internal lubricating oil and compressed gas.A uniform oil-gas mixture is formed and discharged through the output pipe to the lubrication pipe of the equipment that needs lubrication, providing good lubrication and cooling effects for the external equipment. It also includes a shock-absorbing bracket 2;

[0027] Shock absorber bracket 2: It includes a bracket 21, a pipe groove 22, a sliding column 23 and a contact plate 24. The brackets 21 are respectively arranged on the top wall of the shell 1. The lower end of the bracket 21 is provided with a pipe groove 22. The arc surface of the pipe groove 22 is provided with evenly distributed sliding holes. The interior of the sliding hole is slidably connected with a sliding column 23. The inner end of the sliding column 23 is provided with a contact plate 24. The contact plate 24 is located inside the pipe groove 22. The shock absorber bracket 2 also includes a support ring 25, a spring 26 and a gas damper 27. The interior of the frame 21 is provided with a support ring 25, and the support ring 25 coincides with the central axis of the adjacent pipeline groove 22. A spring 26 is provided between the slide column 23 and the inner wall of the adjacent support ring 25. The interior of the support ring 25 is installed with evenly distributed gas dampers 27. The springs 26 are sleeved on the outer arc surface of the adjacent gas damper 27. The rear end of the slide column 23 is evenly fixedly connected to the damping telescopic end of the adjacent gas damper 27. When the gear pump oil and gas lubrication station is working, if the delivery pipeline is The second and third conveying pipes shake, which first acts on the contact plate 24. As the conveying pipe shakes in the direction and force, the adjacent contact plates 24 are squeezed. The contact plates 24 slide inside the sliding holes on the arc surface of the pipe groove 22 through the sliding column 23. At the same time, the friction between the sliding column 23 and the sliding hole initially buffers the movement speed of the sliding column 23. The sliding column 23 continuously pulls and squeezes the adjacent spring 26. After the sliding column 23 contacts the gas damper 27, the gas damper 27 can effectively absorb the kinetic energy of the sliding column 23. At this time, the spring 26 will be pulled and squeezed under the force of the sliding column 23. In this process, the elastic force of the spring 26 will gradually increase with the increase in deformation. Under the elastic potential energy of the spring 26, the movement speed of the sliding column 23 and the contact plate 24 can be effectively slowed down, thereby reducing the shaking of the conveying pipe inside the shock-absorbing bracket 2. This reduces the incidence of safety accidents such as loosening of the pipeline connection parts and sealing failure caused by the vibration of the pipeline, which in turn causes oil and gas leakage.

[0028] The working principle of the gear pump oil and gas lubrication station provided by the present utility model is as follows: first, a worker takes a delivery pipe 1, connects one end of the pipe to the oil pipe 13 on the front side wall of the oil tank 12, then passes the other end of the pipe through the leftmost shock-absorbing bracket 2, and then connects it to the oil inlet of the gear pump 4. At this time, the outer arc surface of a part of the delivery pipe 1 inside the shock-absorbing bracket 2 contacts the contact plate 24. Then the worker takes another delivery pipe 2, connects one end of this pipe to the oil outlet of the gear pump 4, then passes the other end of this pipe through the middle shock-absorbing bracket 2, and then connects it to the oil inlet pipe of the oil-gas mixer 9. At this time, the outer arc surface of a part of the delivery pipe 2 inside the shock-absorbing bracket 2 contacts the contact plate 24. Then the worker takes delivery pipe 3 and connects One end of the delivery pipe three is connected to the outlet pipe of the air compressor 10, and then the other end of the delivery pipe three is passed through the shock absorber bracket 2 on the far right, and then connected to the air inlet pipe of the oil-gas mixer 9. At this time, the outer arc surface of the delivery pipe three inside the shock absorber bracket 2 contacts the contact plate 24. Finally, the worker opens the equipment door 15, connects the output pipe of the oil-gas mixer 9 to the external lubrication pipe of the equipment that needs lubrication, and then opens the operating door 16 to pour the lubricating oil into the oil tank 12 through the oil replenishing pipe 14. At this time, the worker operates the control switch group 11 to operate the motor 8, and the output shaft of the motor 8 drives the gear pump 4 to operate through the gear pump shaft. At this time, the gear pump 4 absorbs the lubricating oil inside the oil tank 12 through the delivery pipe one, and discharges it into the oil tank through the delivery pipe two. Enter the interior of the oil-gas mixer 9. At the same time, the worker operates the control switch group 11 to operate the air compressor 10. The air compressor 10 compresses the gas inside its own cylinder, and the compressed gas is discharged through the delivery pipe three into the interior of the oil-gas mixer 9. At the same time, the worker operates the control switch group 11 to operate the oil-gas mixer 9. The oil-gas mixer 9 fully mixes the internal lubricating oil and compressed gas to form a uniform oil-gas mixture, which is discharged through the output pipe to the lubrication pipe of the equipment that needs lubrication. When the gear pump oil-gas lubrication station is working, the gear pump 4, oil-gas mixer 9 and air compressor 10 inside it will vibrate during their operation. At this time, the shock-absorbing pads inside the shock-absorbing groove 5 corresponding to the gear pump 4, oil-gas mixer 9 and air compressor 10 6 absorbs and isolates the vibration generated during the operation of the equipment, reduces the transmission of vibration to the foundation and surrounding components, and avoids the mutual influence between the gear pump 4, the oil-gas mixer 9 and the air compressor 10 due to vibration. At the same time, if the delivery pipeline 1, the delivery pipeline 2 and the delivery pipeline 3 shake, it will first act on the contact plate 24, and squeeze the adjacent contact plates 24 with the shaking direction and force of the delivery pipeline. The contact plate 24 slides inside the sliding hole on the arc surface of the pipeline groove 22 through the sliding column 23. At the same time, the friction between the sliding column 23 and the sliding hole preliminarily buffers the movement speed of the sliding column 23. The sliding column 23 continuously pulls and squeezes the adjacent spring 26. After the sliding column 23 contacts the gas damper 27, the gas damper 27 can effectively absorb the kinetic energy of the sliding column 23.At this time, the spring 26 will be pulled and squeezed by the force of the sliding column 23. During this process, the elastic force of the spring 26 will gradually increase with the increase in deformation. Under the elastic potential energy of the spring 26, the movement speed of the sliding column 23 and the contact plate 24 can be effectively slowed down, thereby reducing the shaking of the conveying pipeline inside the shock-absorbing bracket 2. This reduces the incidence of safety accidents such as loosening of pipeline connections and sealing failure caused by pipeline vibration, which in turn reduces the risk of oil and gas leakage.

[0029] It is worth noting that the motor 8 disclosed in the above embodiment can be of model YE3-132M, the oil-gas mixer 9 can be of model REBS SP-VK, and the air compressor 10 can be a piston air compressor. The control switch group 11 is provided with control buttons corresponding to the motor 8, the oil-gas mixer 9 and the air compressor 10 and used to control their switches.

[0030] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A gear pump oil and gas lubrication station, comprising a housing (1), a front side wall of the housing (1) being hingedly connected to an equipment door (15), a rear side wall of the housing (1) being hingedly connected to an operating door (16), a workbench (3) being provided inside the housing (1), a gear pump (4) being mounted at the left end of the workbench (3), and an oil tank (12) being provided at the rear end of the workbench (3), characterized in that: Also includes a shock-absorbing bracket (2); The shock-absorbing bracket (2) comprises a bracket (21), a pipe groove (22), a sliding column (23) and a contact plate (24). The brackets (21) are respectively arranged on the top wall of the shell (1). The lower end of the bracket (21) is provided with a pipe groove (22). The arc surface of the pipe groove (22) is provided with evenly distributed sliding holes. The interior of the sliding hole is slidably connected with the sliding column (23). The inner end of the sliding column (23) is provided with a contact plate (24). The contact plate (24) is located inside the pipe groove (22).

2. The gear pump oil and gas lubrication station according to claim 1, characterized in that: The shock-absorbing bracket (2) further comprises a support ring (25), a spring (26) and a gas damper (27); the support ring (25) is provided inside the bracket (21); the support ring (25) coincides with the central axis of the adjacent pipe groove (22); a spring (26) is provided between the sliding column (23) and the inner wall of the adjacent support ring (25); the gas dampers (27) are evenly distributed and installed inside the support ring (25); the springs (26) are sleeved on the outer arc surface of the adjacent gas dampers (27); and the rear end of the sliding column (23) is evenly fixedly connected to the damping telescopic end of the adjacent gas damper (27).

3. The gear pump oil and gas lubrication station according to claim 1, characterized in that: The upper side surface of the workbench (3) is provided with evenly distributed shock-absorbing grooves (5), and the bottom wall and four inner walls of the shock-absorbing grooves (5) are inlaid with shock-absorbing pads (6).

4. The gear pump oil and gas lubrication station according to claim 1, characterized in that: A control switch group (11) is provided on the upper side of the workbench (3), and an input end of the control switch group (11) is electrically connected to an external power supply.

5. The gear pump oil and gas lubrication station according to claim 4, characterized in that: A mounting plate (7) is provided inside the left-side shock-absorbing groove (5), the gear pump (4) is mounted on the rear side of the mounting plate (7), a motor (8) is mounted on the front side of the mounting plate (7), the output shaft of the motor (8) is fixedly connected to the gear pump shaft of the gear pump (4), and the input end of the motor (8) is electrically connected to the output end of the control switch group (11).

6. The gear pump oil and gas lubrication station according to claim 4, characterized in that: An oil-gas mixer (9) is installed inside the middle shock-absorbing groove (5), and the input end of the oil-gas mixer (9) is electrically connected to the output end of the control switch group (11).

7. The gear pump oil and gas lubrication station according to claim 4, characterized in that: An air compressor (10) is installed inside the right-side shock absorbing groove (5), and the input end of the air compressor (10) is electrically connected to the output end of the control switch group (11).

8. The gear pump oil and gas lubrication station according to claim 1, characterized in that: An oil replenishing pipe (14) is provided at the upper end of the oil tank (12), and an oil pipe (13) is provided on the front side wall of the oil tank (12).

Citation Information

Patent Citations

  • Oil-gas lubrication main station

    CN208982985U