Induction automatic oil supplementing device for grinding wheel shaft oil tank of grinding machine

Abstract

A grinding machine grinding wheel shaft oil tank induction automatic oil supplementing device comprises a grinding wheel, the grinding wheel is connected with a power device through a grinding wheel shaft, the grinding wheel shaft is connected with a grinding wheel shaft oil tank providing lubricating oil for the grinding wheel shaft, and the grinding wheel shaft oil tank is connected with an upper limiting sensor and a lower limiting sensor which are used for detecting the oil level. The grinding wheel spindle oil tank is connected with an oil supplementing oil tank through an oil supplementing pipe, an oil supplementing motor is arranged on the oil supplementing oil tank, the input end of the controller is connected with the upper limiting sensor and the lower limiting sensor, and the output end of the controller is connected with the oil supplementing motor and the grinding wheel starting and stopping contactor. According to the induction automatic oil supplementing device for the grinding wheel spindle oil tank of the grinding machine, the oil level in the grinding wheel spindle oil tank can be automatically detected, oil supplementing can be automatically conducted when the oil quantity is insufficient, oil supply is automatically cut off when oil supplementing is in place, shutdown is not needed, normal work of equipment is not affected, automatic detection and automatic oil supplementing are achieved, the working efficiency is improved, and the cost is reduced. And the equipment safety is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of engineering machinery, in particular to an induction automatic oil replenishing device for an oil tank of a grinding wheel shaft of a grinding machine. Background Art

[0002] Grinding machines are machine tools that use abrasive tools to grind workpiece surfaces. They come in a wide variety of styles and are simple to operate, making them widely used across various manufacturing industries. Traditional grinders grind products through the rotation of a grinding wheel. The grinding wheel oil tank provides lubrication to the grinding wheel, ensuring that the grinding wheel spindle does not burn out and become damaged due to lack of oil. As a key component of most grinders, the grinding wheel oil tank plays a crucial role. It continuously lubricates the grinding wheel spindle, preventing it from locking and allowing it to continuously drive the grinding wheel for grinding operations.

[0003] In actual work, manual inspections of the grinding wheel oil tank are often required. If the oil level is low, refill it promptly to ensure sufficient oil. Once the oil tank is empty, the grinding wheel spindle will malfunction, causing equipment downtime and production suspension, impacting work progress. Currently, most grinding machines in the industry have simple grinding wheel oil tank structures, using two transparent ports for liquid level observation. When the liquid level is low, lubricant is manually added. In most cases, workers often neglect to check the liquid level during continuous high-intensity work, resulting in insufficient oil, locking of the grinding wheel spindle, and machine failure and shutdown. This not only affects work progress but also increases maintenance costs. Summary of the Invention

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the above-mentioned prior art and provide a grinding wheel shaft oil tank induction automatic oil replenishing device with simple structure and good effect.

[0005] The utility model is implemented with the following technical scheme: a grinding wheel spindle oil tank induction automatic oil replenishing device for a grinding machine, comprising a grinding wheel, which is connected to a power device through a grinding wheel spindle, the grinding wheel spindle is connected to a grinding wheel spindle oil tank for providing lubricating oil thereto, the grinding wheel spindle oil tank is connected to an upper limit sensor and a lower limit sensor for detecting the oil level, the grinding wheel spindle oil tank is connected to an oil replenishing tank through an oil replenishing pipe, an oil replenishing motor is provided on the oil replenishing tank, and further comprises a controller and a grinding wheel start-stop contactor, the input end of the controller is connected to the upper limit sensor and the lower limit sensor, and the output end of the controller is connected to the oil replenishing motor and the grinding wheel start-stop contactor.

[0006] The invention further comprises the following steps: the wheel shaft runs through the interior of the grinding wheel shaft oil tank.

[0007] The bottom of the grinding wheel spindle oil tank is connected with a PVC transparent tube, the PVC transparent tube is vertically upward, and the upper limit sensor and the lower limit sensor are vertically arranged on the PVC transparent tube.

[0008] The position of the upper limit sensor is aligned with the highest oil level in the grinding wheel spindle oil tank, and the position of the lower limit sensor is aligned with the lowest oil level in the grinding wheel spindle oil tank.

[0009] The grinding wheel spindle oil tank is provided with an oil replenishment inlet connected to the oil replenishment pipe, and the oil replenishment tank is provided with an oil replenishment outlet connected to the oil replenishment pipe.

[0010] The controller is also connected to an alarm indicator light.

[0011] The alarm indicator light displays a red light when the oil in the grinding wheel spindle oil tank is lower than the position of the lower limit sensor, and the alarm indicator light displays a green light when the oil in the grinding wheel spindle oil tank is higher than the lower limit sensor and lower than the position of the upper limit sensor.

[0012] The utility model has the following advantages: the grinding wheel shaft oil tank sensing automatic oil replenishing device of the grinding machine can automatically detect the oil level in the grinding wheel shaft oil tank, automatically replenish the oil when the oil is insufficient, and automatically cut off the oil supply when the oil is replenished. There is no need to shut down the machine and the normal operation of the equipment is not affected. Automatic detection and automatic oil replenishment are realized, thereby improving work efficiency and increasing equipment safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are part of this utility model and are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. Obviously, the drawings described below are only some embodiments. For those of ordinary skill in the art, other drawings can be derived from these drawings without inventive effort.

[0014] In the attached figure:

[0015] Figure 1 It is a structural principle diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 3 It is a connection diagram of the grinding wheel spindle and the grinding wheel spindle oil tank of the utility model.

[0018] In the figure: 1. Oil supply inlet, 2. Grinding wheel spindle oil tank, 3. PVC transparent tube, 4. Upper limit sensor, 5. Lower limit sensor, 6. Oil supply outlet, 7. Oil supply motor, 8. Oil supply tank, 9. Oil supply pipe, 10. Alarm indicator light, 11. Grinding wheel start and stop contactor, 12. Grinding wheel, 13. Grinding wheel spindle.

[0019] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not used to limit the scope of the present invention.

[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0022] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; and direct connections or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0023] like Figures 1 to 3The grinding wheel spindle oil tank sensing automatic oil replenishing device shown in the figure includes a grinding wheel 12, which is connected to the power device through a grinding wheel shaft 13, and the grinding wheel shaft 13 is connected to a grinding wheel spindle oil tank 2 for providing lubricating oil for it, and the grinding wheel spindle oil tank 2 is connected to an upper limit sensor 4 and a lower limit sensor 5 for detecting the oil level, and the grinding wheel spindle oil tank 2 is connected to an oil replenishing tank 8 through an oil replenishing pipe 9, and the oil replenishing tank 8 is provided with an oil replenishing motor 7, and also includes a controller and a grinding wheel start-stop contactor 11, the input end of the controller is connected to the upper limit sensor 4 and the lower limit sensor 5, and the output end of the controller is connected to the oil replenishing motor 7 and the grinding wheel start-stop contactor 11. The utility model discloses an automatic oil replenishing device for the oil tank sensing of the grinding wheel spindle of a grinding machine. An oil level detection device is provided on the oil tank of the grinding wheel spindle, which includes an upper limit sensor for detecting the upper limit of the oil level and a lower limit sensor for detecting the lower limit of the oil level. The upper limit sensor and the lower limit sensor transmit the detected signals to the controller, and the controller responds according to the judgment and performs the next action. An oil replenishing motor is provided on the oil replenishing tank connected to the grinding wheel spindle oil tank. The controller controls the operation of the grinding wheel start-stop contactor and the oil replenishing motor, and can automatically replenish the oil to the grinding wheel spindle oil tank, thereby realizing the function of automatic oil replenishment.

[0024] like Figure 3 The wheel axle 13 of the grinding wheel spindle oil tank automatic oil replenishing device shown in the figure runs through the grinding wheel spindle oil tank 2. The wheel axle of the utility model is completely immersed in the grinding wheel spindle oil tank. The height of the lower limit sensor set on the grinding wheel spindle oil tank is not lower than the height of the wheel axle. This ensures that there is enough oil in the grinding wheel spindle oil tank to lubricate the wheel axle and provide strong protection for the operation of the equipment.

[0025] like Figures 1 to 2 The illustrated automatic oil replenishment device for the grinding wheel spindle oil tank of a grinding machine has a transparent PVC tube 3 connected to the bottom of the grinding wheel spindle oil tank 2. The tube 3 extends vertically upward, and an upper limit sensor 4 and a lower limit sensor 5 are vertically mounted on the tube 3. The upper limit sensor 4 is positioned at the same level as the maximum oil level in the grinding wheel spindle oil tank 2, while the lower limit sensor 5 is positioned at the same level as the minimum oil level in the grinding wheel spindle oil tank 2. A transparent plastic tube extends from the grinding wheel spindle oil tank of the utility model. The tube is made of PVC and a copper coupling and is secured to the front surface of the grinding wheel spindle oil tank via threads and a sealing gasket. Two hydraulic high and low sensors on the tube provide alarms and automatic replenishment of hydraulic oil. The oil in the tube is at the same level as that in the grinding wheel spindle oil tank, allowing for intuitive observation of oil usage within the tank. The upper and lower limit sensors are mounted on the tube, accurately detecting the oil level in the grinding wheel spindle oil tank and facilitating subsequent maintenance and replacement, thus reducing the complexity of the device.

[0026] like Figures 1 to 3The device is an inductive automatic oil replenishment device for a grinding wheel spindle oil tank of a grinding machine. The grinding wheel spindle oil tank 2 is provided with an oil replenishment inlet 1 connected to an oil replenishment pipe 9, and the oil replenishment tank 8 is provided with an oil replenishment outlet 6 connected to the oil replenishment pipe 9. The grinding wheel spindle oil tank and the oil replenishment tank of the utility model are connected together by the oil replenishment pipe, and each of the grinding wheel spindle oil tank and the oil replenishment tank is provided with an oil port connected to the oil replenishment pipe.

[0027] like Figures 1 to 2 The shown device is an automatic oil replenishing device for the oil tank of the grinding wheel spindle of a grinding machine. The controller is also connected to an alarm indicator light 10. The alarm indicator light 10 displays a red light when the oil in the oil tank 2 of the grinding wheel spindle is lower than the position of the lower limit sensor 5. The alarm indicator light 10 displays a green light when the oil in the oil tank 2 of the grinding wheel spindle is higher than the lower limit sensor 5 and lower than the position of the upper limit sensor 4. The present invention is also provided with an alarm indicator light. When the oil in the oil tank of the grinding wheel spindle is lower than the set lowest level, the lower limit sensor transmits a signal to the controller. While controlling the operation of the grinding wheel start-stop contactor and the oil replenishing motor, the controller also controls the alarm indicator light to display a red light. When the oil replenishment is completed, the upper limit sensor transmits a signal to the controller. The controller controls the alarm indicator light to change to green. The alarm indicator light indicates the working status of the equipment, which can provide the operator with a more intuitive use experience, facilitate the operator to understand the actual working conditions of the equipment, and make the use of the equipment more humane.

[0028] The utility model discloses an automatic oil replenishing device for the oil tank sensing of the grinding wheel shaft of a grinding machine. When in use, when the oil level detection sensor reaches the lower limit, the grinding wheel start-stop contactor is disconnected, the equipment stops, and then the alarm indicator light turns red to alarm, and at the same time the oil replenishing motor starts to work, and the oil in the oil replenishing tank is transported to the grinding wheel shaft oil tank through the oil replenishing pipe to realize automatic oil replenishment. When the liquid level reaches the upper limit of the oil level detection sensor, the oil replenishing motor stops working, the grinding wheel start-stop contactor is in a normal state, and the indicator light shows green, and the equipment can be operated and started normally.

[0029] The utility model discloses an automatic oil replenishing device for the oil tank sensing of the grinding wheel shaft of the grinding machine, which can automatically detect the oil level in the grinding wheel oil tank of the grinding machine, and automatically replenish the oil when the oil level is lower than the minimum liquid level, without stopping the machine, which does not affect the normal operation of the equipment and does not require workers to check the oil tank regularly, thereby greatly improving work efficiency, reducing the equipment failure rate, and thus reducing the spindle maintenance cost; at the same time, when the oil reaches the liquid level calibration height, the green indicator light of the equipment lights up; when it is lower than the liquid level, the equipment stops, the indicator light turns red, and it prompts to wait for refueling, making the use status of the equipment more intuitive; in addition, the device is suitable for most general-purpose grinding machines, and according to the basic structure and appearance of the grinding wheel oil tank, a transparent oil level detection tube is designed for easier observation to ensure safety and reliability.

[0030] In the description provided herein, numerous specific details are described. However, it is understood that embodiments of the present invention may be practiced without these specific details. In some instances, well-known methods, structures, and techniques are not shown in detail so as not to obscure the understanding of this description.

[0031] Furthermore, those skilled in the art will appreciate that, although some embodiments described herein include certain features included in other embodiments but not other features, combinations of features from different embodiments are also intended to fall within the scope of protection of the present invention and form different embodiments. For example, in the above embodiments, those skilled in the art will be able to use them in combination based on the known technical solutions and the technical problems to be solved by this application.

[0032] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any technician familiar with this patent can make some changes or modifications to equivalent embodiments using the above-mentioned technical content without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the solution of the present invention.

Claims

1. An induction automatic oil replenishing device for the oil tank of a grinding wheel spindle of a grinding machine, characterized by: The invention comprises a grinding wheel (12), wherein the grinding wheel (12) is connected to a power device via a grinding wheel shaft (13), wherein the grinding wheel shaft (13) is connected to a grinding wheel shaft oil tank (2) for providing lubricating oil thereto, wherein the grinding wheel shaft oil tank (2) is connected to an upper limit sensor (4) and a lower limit sensor (5) for detecting the oil level, wherein the grinding wheel shaft oil tank (2) is connected to an oil replenishment tank (8) via an oil replenishment pipe (9), wherein an oil replenishment motor (7) is provided on the oil replenishment tank (8), and further comprises a controller and a grinding wheel start-stop contactor (11), wherein an input end of the controller is connected to the upper limit sensor (4) and the lower limit sensor (5), and an output end of the controller is connected to the oil replenishment motor (7) and the grinding wheel start-stop contactor (11).

2. The automatic oil replenishing device for the grinding wheel spindle oil tank of a grinding machine according to claim 1, characterized in that: The wheel axle (13) passes through the interior of the grinding wheel spindle oil tank (2).

3. The automatic oil replenishing device for the grinding wheel spindle oil tank of a grinding machine according to claim 1, characterized in that: The bottom of the grinding wheel spindle oil tank (2) is connected to a PVC transparent tube (3), the PVC transparent tube (3) is vertically upward, and the upper limit sensor (4) and the lower limit sensor (5) are vertically arranged on the PVC transparent tube (3).

4. The automatic oil replenishing device for the grinding wheel spindle oil tank of a grinding machine according to claim 3, characterized in that: The position of the upper limit sensor (4) is aligned with the highest oil level in the grinding wheel spindle oil tank (2), and the position of the lower limit sensor (5) is aligned with the lowest oil level in the grinding wheel spindle oil tank (2).

5. The automatic oil replenishing device for the grinding wheel spindle oil tank of a grinding machine according to claim 1, characterized in that: The grinding wheel spindle oil tank (2) is provided with an oil replenishment inlet (1) connected to the oil replenishment pipe (9), and the oil replenishment tank (8) is provided with an oil replenishment outlet (6) connected to the oil replenishment pipe (9).

6. The automatic oil replenishing device for the grinding wheel spindle oil tank of a grinding machine according to claim 1, characterized in that: The controller is also connected to an alarm indicator light (10).

7. The automatic oil replenishing device for the grinding wheel spindle oil tank of a grinding machine according to claim 6, characterized in that: The alarm indicator light (10) displays a red light when the oil in the grinding wheel spindle oil tank (2) is lower than the position of the lower limit sensor (5), and the alarm indicator light (10) displays a green light when the oil in the grinding wheel spindle oil tank (2) is higher than the lower limit sensor (5) and lower than the position of the upper limit sensor (4).

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