Gun locking and unlocking detection device for battery replacement
By designing a battery swap and unlocking gun detection device, the problem of mismatch in the sleeve concentricity is solved, precise positioning is achieved, and battery swap efficiency and safety are improved.
Patent Information
- Application Number
- CN202422459460.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The concentricity of the sleeve of the unlocking gun does not match the battery lock body, resulting in low battery swap efficiency, increased wear and safety risks, and it is difficult for the existing technology to accurately locate the battery.
A battery-swap and unlocking gun detection device is designed, including a support part, a fixing part and a detection part. By radially contacting the detector with the sleeve, the installation position of the sleeve relative to the gun body is detected to ensure accurate installation.
Improve battery swap efficiency, avoid wear of sleeves and battery locks, eliminate safety hazards of fake locks, and improve vehicle safety and installation quality.
Smart Images

Figure CN223216826U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery replacement, and in particular to a battery replacement locking and unlocking gun detection device. Background Art
[0002] The battery replacement of new energy vehicles is mainly carried out through battery replacement equipment, which includes a locking and unlocking gun. The locking and unlocking gun can unlock and remove the battery on the vehicle, and install the replaced battery on the vehicle to lock it. During the process of disassembling and installing the battery, if the concentricity of the sleeve of the locking and unlocking gun does not match the battery lock body, it will lead to the inability to accurately locate the battery, and the sleeve is prone to idling during the battery replacement process, affecting the battery replacement efficiency. Even if the locking and unlocking can be completed, the concentricity mismatch will cause the sleeve and the battery lock body to wear easily, increasing the maintenance frequency and battery replacement cost. In severe cases, it will cause the battery to be falsely locked, which is very likely to cause safety accidents. Utility Model Content
[0003] In view of this, the purpose of the present invention is to provide a battery replacement locking and unlocking gun detection device, which can fix and detect the locking and unlocking gun to ensure the accurate installation position of the sleeve and ensure the battery replacement efficiency.
[0004] The utility model provides a battery-swapping locking and unlocking gun detection device, comprising a supporting part, a fixing part and a detecting part, wherein the fixing part and the detecting part are mounted on the supporting part, the fixing part is used to mount the gun body of the locking and unlocking gun, the detecting part comprises a detecting piece, one end of the detecting piece is in contact with the radial outer wall of the sleeve of the locking and unlocking gun, the sleeve is configured to be rotatable around its own axial direction, and the detecting piece is used to detect the installation position of the sleeve relative to the gun body.
[0005] In one embodiment, the supporting portion includes a supporting platform and a supporting foot, the supporting foot is connected to the lower end of the supporting platform, and the fixing portion and the detecting portion are installed on the supporting platform.
[0006] In one embodiment, the support portion further includes a measuring piece, the measuring piece is mounted on the support platform, the measuring piece includes a reference detection hole, and the reference detection hole is used to detect the radial dimension of the sleeve.
[0007] In one embodiment, the support portion includes a mask member, which is detachably disposed above the measuring member and is used to cover the reference detection hole.
[0008] In one embodiment, the fixing portion includes a fixing seat with a through hole, the gun body is installed below the fixing seat, and the upper part of the gun body is accommodated in the through hole so that the sleeve passes through the through hole and cooperates with the detection member.
[0009] In one embodiment, the fixing portion further includes a positioning member, the positioning member is protruding from the lower end of the fixing seat, a positioning groove is formed on the supporting platform, and the positioning member is accommodated in the positioning groove.
[0010] In one embodiment, the detection portion includes a support having a functional hole formed therein, and the detection member includes a probe, one end of the probe passing through the functional hole and contacting the radial outer wall of the sleeve.
[0011] In one embodiment, the support includes a bottom supporting member and a bracket, the bracket is installed on the upper end of the bottom supporting member, and the functional hole is opened on the bracket.
[0012] In one embodiment, at least two functional holes are distributed on the bracket along an up-down direction.
[0013] In one embodiment, the support includes at least two brackets with different heights, and the brackets are detachably mounted on the bottom support.
[0014] The beneficial effects of the present invention are:
[0015] The setting of the support part can realize the installation of the fixing part and the detection part, and can realize the integration of functions, so as to facilitate the fixing and detection of the locking and unlocking gun; the setting of the fixing part can fix the gun body to the support part to avoid interference with the detection results due to shaking or position displacement of the gun body during the detection process;
[0016] The detection part is set to contact the radial outer wall of the sleeve to detect the position of the outer wall of the sleeve during the sleeve's axial rotation, and then determine whether the sleeve is accurately installed relative to the gun body. This can avoid the problem of tilting or insufficient verticality of the sleeve due to improper installation, and can prevent the sleeve from being mismatched with the battery lock body's concentricity during the locking and unlocking process, avoiding abnormal noise and wear problems during the locking and unlocking process, ensuring the battery replacement efficiency, and ensuring the installation quality of the battery on the vehicle, eliminating the safety hazards of false battery locks, and improving the safety of the vehicle. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0019] Figure 2 A partially enlarged cross-sectional schematic diagram of a support portion according to an embodiment of the present invention;
[0020] Figure 3 This is a schematic structural diagram of a fixing portion and a locking and unlocking gun according to an embodiment of the present invention;
[0021] Figure 4 This is a schematic structural diagram of a detection unit according to an embodiment of the present invention;
[0022] Figure 5 This is a structural diagram of a support according to an embodiment of the present invention.
[0023] In the picture:
[0024] 10-support part; 11-support platform; 111-mounting hole; 12-support foot; 13-measuring part; 131-reference detection hole; 14-mask part; 141-connecting part; 20-fixing part; 21-fixing seat; 211-perforation; 22-positioning part; 23-weight reduction groove; 30-detection part; 31-detection part; 311-probe; 32-support; 321-functional hole; 322-base support; 323-bracket; 324-bushing; 325-fixing hole; 40-gun body; 41-sleeve; 42-driving part. DETAILED DESCRIPTION
[0025] Specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some of the embodiments of the present invention, and not all of them. Based on the description of the present invention, all other embodiments derived by persons of ordinary skill in the art without inventive effort are also within the scope of protection of the present invention.
[0026] Unless otherwise specified or limited, the terms "disposed," "installed," and "connected" should be interpreted broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; and direct or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms based on the specific circumstances.
[0027] The directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience and simplification of description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the utility model.
[0028] The terms "first," "second," "third," etc. are merely used to distinguish elements of similar nature and do not indicate or imply relative importance or a particular order.
[0029] The terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of elements other than the listed elements and may also include additional elements not specifically listed.
[0030] New energy vehicles are powered by batteries. While there are various ways to secure batteries to a vehicle, bolts as locks are a common method. Battery replacement in new energy vehicles is primarily performed using battery swapping equipment, which includes a locking gun. This gun unlocks and removes the battery from the vehicle, allowing it to be installed and locked.
[0031] During the process of disassembling and installing the battery, if the concentricity of the sleeve of the locking gun does not match the battery lock body, the battery cannot be accurately positioned, and the sleeve is prone to idling during the battery replacement process, affecting the battery replacement efficiency. Even if the locking and unlocking can be completed, the concentricity mismatch will cause the sleeve and the battery lock body to be easily worn, increasing the maintenance frequency and battery replacement cost. In severe cases, it will cause the battery to be falsely locked, which is very likely to cause safety accidents. Therefore, after the locking and unlocking gun is installed, the installation position of the sleeve needs to be checked to ensure that the sleeve is installed in place to avoid the problem of inaccurate matching with the battery lock body due to poor verticality of the sleeve.
[0032] Since the sleeve of the locking and unlocking gun may wear out after long-term use, which may affect the locking and unlocking efficiency of the battery, after replacing the sleeve, it is also necessary to confirm whether the sleeve is installed in place after maintenance. The battery replacement locking and unlocking gun detection device proposed in the utility model can detect whether the sleeve is installed in place after the locking and unlocking gun is assembled. It can also detect the installation position of the sleeve when the locking and unlocking gun is repaired or parts are replaced after being put into use for a period of time. If it is found that the installation position of the sleeve is deviated, the position of the sleeve can be adjusted according to the detection results, and then detection and confirmation can be performed to ensure that the assembly quality of the locking and unlocking gun meets the use requirements.
[0033] As attached Figure 1As shown, the battery replacement locking and unlocking gun detection device proposed in the utility model includes a supporting part 10, a fixing part 20 and a detecting part 30. The fixing part 20 and the detecting part 30 are installed on the supporting part 10. The locking and unlocking gun includes a gun body 40, a sleeve 41 and a driving part 42. The fixing part 20 is used to install the gun body 40. The position of the sleeve 41 matches the detecting part 30. The detecting part 30 includes a detecting part 31. One end of the detecting part 31 contacts the radial outer wall of the sleeve 41. The sleeve 41 is configured to be rotatable around its own axial direction relative to the detecting part 31. More specifically, the driving part 42 can drive the sleeve 41 to rotate. The detecting part 31 is used to detect the installation position of the sleeve 41 relative to the gun body 40, and then detect the verticality of the installation of the sleeve 41.
[0034] Optionally, the drive member 42 is a servo motor that can adjust the rotation speed of the sleeve 41 according to the detection requirements, so that the operator can observe the detection results of the detection member 31. Since the sleeve 41 needs to be driven by the drive member 42 to rotate around its own axis to achieve the locking and unlocking of the battery lock body, the present invention can directly drive the sleeve 41 through the drive member 42 of the locking and unlocking gun, and cooperate with the detection member 31 to achieve detection, saving investment costs. During the detection process, only the drive member 42 of the locking and unlocking gun needs to be activated.
[0035] The setting of the support part 10 can realize the installation of the fixing part 20 and the detection part 30, and can realize the integration of functions, so as to facilitate the fixing and detection of the locking and unlocking gun; the setting of the fixing part 20 can fix the gun body 40 to the support part 10 to avoid interference with the detection result due to shaking or position displacement of the gun body 40 during the detection process; the setting of the detection part 31 is used to contact the outer wall of the sleeve 41 in the radial direction, so as to detect the position of the outer wall of the sleeve 41 during the rotation of the sleeve 41 around its own axis, and then judge whether the position of the sleeve 41 relative to the gun body 40 is accurately installed, which can avoid the problem of tilting and insufficient verticality of the sleeve 41 due to improper installation, and can prevent the sleeve 41 from being mismatched with the concentricity of the battery lock body during the locking and unlocking process, avoid abnormal noise and wear problems during the locking and unlocking process, ensure the battery replacement efficiency, and ensure the installation quality of the battery on the vehicle, eliminate the safety hazards of false battery locks, and improve the safety of the vehicle.
[0036] Compared with manually measuring the installation position of the sleeve, the battery replacement locking and unlocking gun detection device proposed in the present invention reduces the error of manual measurement. It only needs to install the locking and unlocking gun to be detected and cooperate with the detection part 30, which reduces the difficulty of operation.
[0037] In one example embodiment, Figure 1 and attached Figure 2The supporting part 10 includes a supporting platform 11 and a supporting leg 12. The supporting leg 12 is located below the supporting platform 11 and is connected to the lower end of the supporting platform 11 to play a supporting role. The fixing part 20 and the detecting part 30 are installed on the supporting platform 11.
[0038] For example, the support platform 11 is connected to the four legs 12 by screwing, and the height and number of the legs 12 can be adjusted according to actual needs. The structure is simple and easy to disassemble, assemble and carry.
[0039] Optionally, a reinforcement piece is provided between two adjacent supporting legs 12 , and the reinforcement piece is used to connect the two adjacent supporting legs 12 to increase the stability of the supporting legs 12 .
[0040] Optionally, the supporting platform 11 and the supporting legs 12 are made of aluminum, which is light in overall weight, easy to carry, and has good strength and structural stability.
[0041] In an example scenario, as shown in the attached Figure 2 As shown, the support portion 10 also includes a measuring piece 13, which is installed on the support platform 11. The measuring piece 13 includes a reference detection hole 131, which matches the size of the standard sleeve 41. The sleeve 41 can be inserted into the reference detection hole 131 to detect whether the radial size of the sleeve 41 is qualified.
[0042] Exemplarily, the support portion 10 includes at least two measuring pieces 13 with different apertures of reference detection holes 131, so that appropriate measuring pieces 13 can be selected according to the detection requirements of different specifications of locking and unlocking guns. At least two measuring pieces 13 can also be directly pre-installed on the support platform 11 to select corresponding measuring pieces 13 according to the detection requirements.
[0043] For example, as shown in the attached Figure 2 As shown, the support platform 11 is provided with a mounting hole 111, and the measuring member 13 is accommodated in the mounting hole 111. Optionally, the measuring member 13 is interference-fitted with the mounting hole 111 to prevent the measuring member 13 from moving during the measurement process of the sleeve 41, which is conducive to ensuring accurate measurement results.
[0044] For example, as shown in the attached Figure 2 As shown, the support part 10 also includes a mask part 14, which is detachably arranged above the measuring part 13 and covers the reference detection hole 131 to block the reference detection hole 131 and prevent external dust and impurities from entering the reference detection hole 131 and affecting the detection accuracy.
[0045] Optionally, as attached Figure 2As shown, a connector 141 is provided on one side of the mask 14. Connector 141 contacts and connects to support platform 11. Connector 141 has a first fixing hole, and support platform 11 has a second fixing hole. The first and second fixing holes cooperate to secure mask 14 to support platform 11, preventing mask 14 from falling off measuring member 13. When measuring member 13 is not in use, mask 14 is secured above measuring member 13 to prevent dust. When measuring member 13 is in use, mask 14 can be removed, making operation simple and convenient.
[0046] In one example embodiment, Figure 1 and attached Figure 3 The fixing part 20 includes a fixing seat 21, which is installed on the supporting platform 11. A through-hole 211 is provided on the fixing seat 21, which penetrates the fixing seat 21 in the up and down directions. The gun body 40 is installed below the fixing seat 21. The driving member 42 is located below the fixing seat 21 and the supporting platform 11. The upper part of the gun body 40 is accommodated in the through-hole 211 so that the sleeve 41 passes through the through-hole 211 and cooperates with the detection member 31. The driving member 42 is used to drive the sleeve 41 to rotate around its own axis to cooperate with the detection member 31 to realize the detection of the installation position of the sleeve 41.
[0047] Optionally, the gun body 40 is detachably mounted below the fixing seat 21 by screw connection, and the fixing seat 21 is provided with a screw hole that cooperates with the gun body 40 .
[0048] Optionally, as attached Figure 3 As shown, the fixing seat 21 is detachably mounted on the supporting platform 11 by screw connection, so that the position of the fixing seat 21 can be adjusted according to actual needs, and disassembly, assembly and maintenance are convenient.
[0049] For example, as shown in the attached Figure 3 As shown, the fixing portion 20 also includes a positioning member 22, which is protruding from the lower end of the fixing seat 21. A positioning groove (not shown in the figure) that cooperates with the positioning member 22 is opened on the support platform 11. When the fixing seat 21 is installed on the support platform 11, the positioning member 22 is accommodated in the positioning groove to achieve rapid positioning and installation of the fixing seat 21, reducing the difficulty of installation and helping to improve installation efficiency.
[0050] Optionally, the fixing seat 21 and the positioning member 22 are integrally formed.
[0051] Optionally, the through hole 211 passes through the positioning member 22 in the up-down direction.
[0052] Optionally, as attached Figure 3 As shown, the fixing portion 20 further includes a weight-reducing groove 23 , which is provided on at least one of the fixing seat 21 and the positioning member 22 . The weight-reducing groove 23 is used to reduce the overall weight of the fixing portion 20 , thereby reducing investment costs.
[0053] In an example scenario, as shown in the attached Figure 4 As shown, the detection part 30 includes a support 32, which is installed on the support platform 11 and is used to fix the detection member 31. Figure 1 A functional hole 321 is opened on the support 32, and the detection member 31 includes a probe 311. One end of the probe 311 passes through the functional hole 321 and contacts the outer wall of the sleeve 41 in the radial direction to detect the position of the sleeve 41.
[0054] For example, as shown in the attached Figure 4 As shown, the support 32 includes a bottom support member 322 and a bracket 323. The bottom support member 322 is mounted on the support platform 11. The bracket 323 is located at the upper end of the bottom support member 322 and is connected to the upper end of the bottom support member 322. The functional hole 321 is opened on the bracket 323. The bracket 323 is used to install the detection member 31 and match the position of the detection member 31 with the sleeve 41. Optionally, the bottom support member 322 is detachably mounted on the support platform 11 by screwing.
[0055] For example, at least two functional holes 321 are vertically distributed on the bracket 323. The detection member 31 can be inserted into different functional holes 321 according to the specifications and dimensions of the sleeve 41 to adapt to different locking and unlocking gun detection. Optionally, the bracket 323 and the base member 322 are integrally formed.
[0056] For example, please refer to the attached Figure 5 The support 32 includes at least two brackets 323 of different heights, each of which is detachably mounted on the base member 322. Brackets 323 of corresponding heights can be selected based on the specifications and dimensions of the sleeve 41 to accommodate the detection of different specifications of locking and unlocking guns. Optionally, the brackets 323 and base member 322 are detachably connected by screws.
[0057] Optionally, the detection member 31 uses a dial indicator. If the installation position of the sleeve 41 deviates, there will be different forces when the probe 311 contacts the outer wall of the sleeve 41 in the radial direction during the process of the sleeve 41 rotating about its own axis. The different forces will cause the numerical pointer of the dial indicator to change. The operator can record and analyze the numerical values to determine whether the position of the outer wall of the sleeve 41 relative to the probe 311 changes during the process of the sleeve 41 rotating about its own axis, and then determine whether the installation position of the sleeve 41 meets the usage requirements.
[0058] For example, as shown in the attached Figure 4 As shown, the support 32 further includes a bushing 324, which is installed in the functional hole 321, and the probe 311 is inserted into the bushing 324. Figure 5A fixing hole 325 is opened on the bushing 324, and the fixing hole 325 passes through one side wall of the bushing 324. A fastener is passed through the fixing hole 325, and the end of the fastener contacts the probe 311 to fix the detection member 31 to the support 32.
[0059] Optionally, the bushing 324 is interference fit with the functional hole 321 .
[0060] The above is only a specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any changes or replacements that can be easily thought of by any technician familiar with this technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.
Claims
1. A battery replacement lock and unlock gun detection device, characterized in that: The invention comprises a supporting portion (10), a fixing portion (20) and a detecting portion (30), wherein the fixing portion (20) and the detecting portion (30) are mounted on the supporting portion (10), the fixing portion (20) is used for mounting a gun body (40) of a locking and unlocking gun, and the detecting portion (30) comprises a detecting member (31), one end of the detecting member (31) contacts a radial outer wall of a sleeve (41) of the locking and unlocking gun, the sleeve (41) is configured to be rotatable around its own axial direction, and the detecting member (31) is used for detecting the installation position of the sleeve (41) relative to the gun body (40).
2. The battery replacement locking and unlocking gun detection device according to claim 1, characterized in that: The support portion (10) comprises a support platform (11) and a support foot (12), wherein the support foot (12) is connected to the lower end of the support platform (11), and the fixing portion (20) and the detection portion (30) are mounted on the support platform (11).
3. The battery replacement locking and unlocking gun detection device according to claim 2, characterized in that: The support portion (10) further comprises a measuring piece (13), wherein the measuring piece (13) is mounted on the support platform (11), and the measuring piece (13) comprises a reference detection hole (131), wherein the reference detection hole (131) is used to detect the radial dimension of the sleeve (41).
4. The battery replacement locking and unlocking gun detection device according to claim 3, characterized in that: The support portion (10) comprises a masking member (14), the masking member (14) being detachably disposed above the measuring member (13), and the masking member (14) being used to shield the reference detection hole (131).
5. The battery replacement locking and unlocking gun detection device according to claim 2, characterized in that: The fixing portion (20) includes a fixing seat (21), a through hole (211) is provided on the fixing seat (21), the gun body (40) is installed below the fixing seat (21), and the upper part of the gun body (40) is accommodated in the through hole (211), so that the sleeve (41) passes through the through hole (211) and cooperates with the detection member (31).
6. The battery replacement locking and unlocking gun detection device according to claim 5, characterized in that: The fixing portion (20) further includes a positioning member (22), the positioning member (22) being protruded from the lower end of the fixing seat (21), and a positioning groove being provided on the supporting platform (11), and the positioning member (22) being accommodated in the positioning groove.
7. The battery replacement locking and unlocking gun detection device according to claim 1 or 2, characterized in that: The detection portion (30) includes a support (32), a functional hole (321) is formed on the support (32), and the detection member (31) includes a probe (311), one end of the probe (311) passes through the functional hole (321) and contacts the radial outer wall of the sleeve (41).
8. The battery replacement locking and unlocking gun detection device according to claim 7, characterized in that: The support (32) comprises a bottom supporting member (322) and a bracket (323), wherein the bracket (323) is mounted on the upper end of the bottom supporting member (322), and the functional hole (321) is opened on the bracket (323).
9. The battery replacement locking and unlocking gun detection device according to claim 8, characterized in that: At least two of the functional holes (321) are distributed on the bracket (323) along the up-down direction.
10. The battery replacement locking and unlocking gun detection device according to claim 8, characterized in that: The support (32) comprises at least two brackets (323) of different heights, and the brackets (323) are detachably mounted on the bottom support (322).