Length measuring device of punching encoder

By using an encoder to measure material length in the punching and cutting encoder length measurement device, the problem of low length measurement efficiency during the punching and cutting of leather fabrics is solved, efficient and accurate length measurement control is achieved, and product quality and material utilization are improved.

CN223216874UActive Publication Date: 2025-08-12NANTONG BOYI MASCH CO LTD
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Patent Information

Application Number
CN202422265037.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-12
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

During the cutting process of leather fabrics, the existing length measurement method is inefficient and difficult to meet the requirements of accuracy and efficiency, which affects product quality and material utilization.

Method used

A punching encoder length measurement device is adopted, including an adjustment mechanism, a U-shaped groove body and a length measurement mechanism. The encoder is used to measure the material length, and the transmission wheel and the encoder feedback digital pulse signal to improve the length measurement efficiency.

Benefits of technology

Improve the length measurement efficiency during the punching and cutting process, ensure product dimensional accuracy, reduce material waste, and meet product quality requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a punching encoder length measuring device, and relates to the technical field of punching length measuring devices.The punching encoder length measuring device comprises an adjusting mechanism, a U-shaped groove body and a length measuring mechanism, the U-shaped groove body is installed on one side face of the adjusting mechanism, the length measuring mechanism is installed at the lower end of the U-shaped groove body, the length measuring mechanism comprises a connecting plate, and the connecting plate is fixedly connected to the inner surface of the lower end of the U-shaped groove body; the rear side face of the connecting plate is fixedly connected with a bearing plate, the upper surface of the bearing plate is fixedly connected with a second motor, the output of the second motor is fixedly connected with a second rotating rod, and the outer surface of the end, away from the second motor, of the second rotating rod movably penetrates through the connecting plate and then is fixedly connected with a conveying wheel and an encoder. Through the cooperation of the structure, the length measuring efficiency during punching of the material body can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of punching and length measuring devices, in particular to a punching encoder length measuring device. Background Art

[0002] Punching is a processing technique widely used in materials such as leather and fabric. It applies a concentrated load to the material, separating it along a specific contour. In leather and fabric processing, punching technology enables precise and efficient cutting to meet diverse production needs.

[0003] During the die-cutting process for materials like leather and fabric, length measurement is a critical step in ensuring the die-cut products meet specification requirements. Leather products such as clothing, luggage, chairs, and footwear have strict dimensional accuracy requirements. Inaccurate die-cut dimensions directly affect the product's appearance, function, and durability. Furthermore, controlling die-cut dimensions through length measurement maximizes raw material utilization and minimizes waste.

[0004] In actual production, leather and cloth may appear in rolls for easy storage and transportation. However, during the punching process, they are usually directly unfolded and laid flat on the workbench of the punching machine. The length of the material is then measured with a ruler or other reference objects before punching, which makes length measurement inefficient.

[0005] For this purpose, a punching encoder length measuring device is proposed. Utility Model Content

[0006] The purpose of the present invention is to provide a punching encoder length measuring device in order to improve the length measurement efficiency when punching a material body.

[0007] The technical solutions adopted in this utility model are as follows:

[0008] A punching encoder length measurement device, comprising an adjustment mechanism, a U-shaped trough, and a length measurement mechanism, wherein the U-shaped trough is mounted on one side of the adjustment mechanism, and the length measurement mechanism is mounted on the lower end of the U-shaped trough. The length measurement mechanism comprises a connecting plate, which is fixedly connected to the inner surface of the lower end of the U-shaped trough, the rear side of the connecting plate is fixedly connected to a load-bearing plate, the upper surface of the load-bearing plate is fixedly connected to a second motor, the output of the second motor is fixedly connected to a second rotating rod, and the outer surface of the second rotating rod, which is away from the second motor, moves through the connecting plate and is fixedly connected to a transmission wheel and an encoder.

[0009] A fixing rod 1 and a fixing rod 2 are fixedly connected to a side of the connecting plate close to the transmission wheel. The outer surface of the fixing rod 1 is rotatably connected to the auxiliary wheel 1 through a bearing. The outer surface of the fixing rod 2 is rotatably connected to the auxiliary wheel 2 through a bearing. The outer surfaces of the auxiliary wheel 1, the auxiliary wheel 2 and the transmission wheel are wrapped with a material body. The lower end of the front side of the connecting plate is fixedly connected to the fixing plate. A controller is installed on the right side of the fixing plate. The output end of the encoder is electrically connected to the controller.

[0010] Furthermore, the adjustment mechanism includes a base, the upper surface of the base is fixedly connected to motor 1, and the output end of motor 1 is fixedly connected to rotating rod 1.

[0011] Furthermore, the outer surface of the upper end of the rotating rod 1 is fixedly connected to the top plate, the outer surface of the lower end of the rotating rod 1 is fixedly connected to the bottom plate, and the outer surfaces of one side of the top plate and the bottom plate are fixedly connected to the U-shaped trough body.

[0012] Furthermore, the inner wall of the upper end of the U-shaped trough body is fixedly connected to the U-shaped limiting trough body, and the upper end of the material body extends upward through the inner groove of the U-shaped limiting trough body.

[0013] Furthermore, a side of the fixing plate away from the controller is fixedly connected to a limiting strip, and an end of the limiting strip away from the fixing plate abuts against an inner side wall of the lower end of the U-shaped trough body.

[0014] Furthermore, the input ends of the motor 2, the controller and the motor 1 are electrically connected to an external power supply.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0016] In the present invention, after the material body to be punched is wound around the auxiliary wheel 1, the auxiliary wheel 2 and the transmission wheel, the material body is marked at the starting position on the transmission wheel, and then the material body is pulled upward along the internal groove of the U-shaped trough body, so that the punching equipment can punch the material body; at the same time, the motor 2 can be started to make the rotating rod 2 drive the transmission wheel to rotate, so as to guide and convey the material body, and during the rotation of the rotating rod 2 and the transmission wheel, the encoder will also rotate, and convert the rotation circle data into a series of digital pulse signals to feed back to the controller, and the controller measures the length of the conveyed material body after analysis; through the cooperation of the above structure, the length measurement efficiency of the controller during punching can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 For this utility model Figure 1 A magnified view of point A;

[0019] Figure 3 This is a three-dimensional diagram from another perspective of the present invention.

[0020] Markings in the figure: 1-adjustment mechanism, 2-U-shaped trough, 3-length measuring mechanism, 4-fixed rod 1, 5-fixed rod 2, 6-fixed plate, 7-controller, 8-material body, 11-base, 12-motor 1, 13-rotating rod 1, 14-bottom plate, 15-top plate, 21-U-shaped limiting trough, 31-connecting plate, 32-load-bearing plate, 33-motor 2, 34-rotating rod 2, 35-transmission wheel, 36-encoder, 41-auxiliary wheel 1, 51-auxiliary wheel 2, 61-limiting bar. DETAILED DESCRIPTION

[0021] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention. Example

[0022] Reference Figure 1-Figure 3A punching encoder length measuring device includes an adjusting mechanism 1, a U-shaped trough 2 and a length measuring mechanism 3. The U-shaped trough 2 is installed on one side of the adjusting mechanism 1, and the length measuring mechanism 3 is installed at the lower end of the U-shaped trough 2. The length measuring mechanism 3 includes a connecting plate 31, which is fixedly connected to the inner surface of the lower end of the U-shaped trough 2. The rear side of the connecting plate 31 is fixedly connected to a bearing plate 32. The upper surface of the bearing plate 32 is fixedly connected to a second motor 33. The output of the second motor 33 is fixedly connected to a second rotating rod 34. The outer surface of the end of the second rotating rod 34 away from the second motor 33 moves through the connecting plate 31 and is fixedly connected to a transmission wheel 35 and an encoder 36; specifically, the model of the encoder 36 is C50-H-1024ZCU4; the side of the connecting plate 31 close to the transmission wheel 35 A fixing rod 1 4 and a fixing rod 2 5 are fixedly connected, and the outer surface of the fixing rod 1 4 is rotatably connected to an auxiliary wheel 1 41 through a bearing, and the outer surface of the fixing rod 2 5 is rotatably connected to an auxiliary wheel 2 51 through a bearing, and the outer surfaces of the auxiliary wheel 1 41, the auxiliary wheel 2 51 and the transmission wheel 35 are wound with a material body 8; specifically, after the material body 8 to be punched is wound on the auxiliary wheel 1 41, the auxiliary wheel 2 51 and the transmission wheel 35, the material body 8 is marked at the starting position on the transmission wheel 35, and then the material body 8 is pulled upward along the internal groove of the U-shaped trough 2, so that the punching equipment can punch the material body 8; at the same time, the motor 2 33 can be started to make the rotating rod 2 34 drive the transmission wheel 35 to rotate, so as to guide and transport the material body 8.

[0023] Reference Figure 1-Figure 3 The lower end of the front side of the connecting plate 31 is fixedly connected to the fixing plate 6, and the right side of the fixing plate 6 is installed with a controller 7; specifically, the controller 7 uses a single-chip microcomputer as the main control chip, and its model is STC89C51; the output end of the encoder 36 is electrically connected to the controller 7; specifically, during the rotation of the rotating rod 2 34 and the transmission wheel 35, the encoder 36 will also rotate, and convert the number of rotations data into a string of digital pulse signals and feed it back to the controller 7. After analysis, the controller 7 measures the length of the conveying material body 8; through the cooperation of the above structure, the length measurement efficiency of the material body 8 during punching can be improved.

[0024] Reference Figure 1-Figure 3The adjusting mechanism 1 includes a base 11, the upper surface of the base 11 is fixedly connected to a motor 12, the output end of the motor 12 is fixedly connected to a rotating rod 13, the upper outer surface of the rotating rod 13 is fixedly connected to a top plate 15, the lower outer surface of the rotating rod 13 is fixedly connected to a bottom plate 14, and the outer surface of one side of the top plate 15 and the bottom plate 14 is fixedly connected to the U-shaped trough body 2; specifically, starting the motor 12 can make the rotating rod 13 rotate, and then the bottom plate 14 and the top plate 15 drive the U-shaped trough body 2 to rotate, so as to rotate the U-shaped trough body 2 to an angle that is convenient for pulling the material body 8 upward onto the punching device, thereby improving the adjustability of the device when used.

[0025] Reference Figure 1-Figure 3 The upper inner wall of the U-shaped trough body 2 is fixedly connected with a U-shaped limiting trough body 21, and the upper end of the material body 8 extends upward through the internal groove of the U-shaped limiting trough body 21, and the side of the fixed plate 6 away from the controller 7 is fixedly connected to the limiting strip 61, and the end of the limiting strip 61 away from the fixed plate 6 is against the inner wall of the lower end of the U-shaped trough body 2; specifically, the U-shaped limiting trough body 21 can limit and guide the punched material body 8 from the upper end to avoid excessive deviation of the material body 8, and the limiting strip 61 can limit one side of the material body 8 from the bottom; the input ends of motor 2 33, controller 7 and motor 1 12 are electrically connected to the external power supply; specifically, the external power supply can provide electrical energy for the use of motor 2 33, controller 7 and motor 1 12.

[0026] The implementation principle of the embodiment of the punching encoder length measurement device of the present application is as follows:

[0027] When using the device to punch and measure the length of the controller 7, the material body 8 to be punched is wound around the auxiliary wheel 1 41, the auxiliary wheel 2 51 and the transmission wheel 35, and then the material body 8 is marked at the starting position on the transmission wheel 35. Then, the material body 8 is pulled upward along the internal groove of the U-shaped trough body 2 to facilitate the punching equipment to punch the material body 8; at the same time, the motor 2 33 can be started to make the rotating rod 2 34 drive the transmission wheel 35 to rotate, so as to guide and transport the material body 8. During the rotation of the rotating rod 2 34 and the transmission wheel 35, the encoder 36 will also rotate and convert the number of rotations into a series of digital pulse signals to feed back to the controller 7. After analysis, the controller 7 measures the length of the conveyed material body 8; the cooperation of the above structure can improve the efficiency of length measurement when punching the material body 8.

[0028] On the other hand, the motor 12 can be started to rotate the rotating rod 13, and then the bottom plate 14 and the top plate 15 can drive the U-shaped trough body 2 to rotate, so that the U-shaped trough body 2 can be rotated to an angle that is convenient for pulling the material body 8 upward onto the punching device, thereby improving the adjustability of the device during use.

[0029] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A punching encoder length measuring device, comprising an adjustment mechanism (1), a U-shaped trough (2) and a length measuring mechanism (3), characterized in that: The U-shaped trough (2) is mounted on one side of the adjustment mechanism (1), and the length measuring mechanism (3) is mounted on the lower end of the U-shaped trough (2). The length measuring mechanism (3) includes a connecting plate (31), the connecting plate (31) is fixedly connected to the inner surface of the lower end of the U-shaped trough (2), the rear side of the connecting plate (31) is fixedly connected to a load-bearing plate (32), the upper surface of the load-bearing plate (32) is fixedly connected to a second motor (33), the output of the second motor (33) is fixedly connected to a second rotating rod (34), and the outer surface of the second rotating rod (34) away from the second motor (33) moves through the connecting plate (31) and is fixedly connected to a transmission wheel (35) and an encoder (36); A fixing rod 1 (4) and a fixing rod 2 (5) are fixedly connected to a side of the connecting plate (31) close to the transmission wheel (35); the outer surface of the fixing rod 1 (4) is rotatably connected to the auxiliary wheel 1 (41) through a bearing; the outer surface of the fixing rod 2 (5) is rotatably connected to the auxiliary wheel 2 (51) through a bearing; and the outer surfaces of the auxiliary wheel 1 (41), the auxiliary wheel 2 (51) and the transmission wheel (35) are wound with a material body (8); the lower end of the front side of the connecting plate (31) is fixedly connected to the fixing plate (6); a controller (7) is installed on the right side of the fixing plate (6); and the output end of the encoder (36) is electrically connected to the controller (7).

2. A punching encoder length measuring device according to claim 1, characterized in that: The regulating mechanism (1) comprises a base (11), the upper surface of the base (11) is fixedly connected to a motor 1 (12), and the output end of the motor 1 (12) is fixedly connected to a rotating rod 1 (13).

3. The punching encoder length measuring device according to claim 2, characterized in that: The outer surface of the upper end of the rotating rod (13) is fixedly connected to a top plate (15), the outer surface of the lower end of the rotating rod (13) is fixedly connected to a bottom plate (14), and one side outer surface of the top plate (15) and the bottom plate (14) is fixedly connected to the U-shaped trough (2).

4. The punching encoder length measuring device according to claim 1, characterized in that: The inner wall of the upper end of the U-shaped trough body (2) is fixedly connected to a U-shaped limiting trough body (21), and the upper end of the material body (8) extends upward through the inner groove of the U-shaped limiting trough body (21).

5. The punching encoder length measuring device according to claim 1, characterized in that: A side of the fixing plate (6) away from the controller (7) is fixedly connected to a limiting strip (61), and an end of the limiting strip (61) away from the fixing plate (6) abuts against the inner side wall of the lower end of the U-shaped trough (2).

6. The punching encoder length measuring device according to claim 2, characterized in that: The input ends of the motor 2 (33), the controller (7) and the motor 1 (12) are electrically connected to an external power supply.