High-flexibility and high-shielding power cable

By introducing multi-layer structural design and intelligent safety systems into the cable, the problem of insufficient flexibility and shielding of traditional power cables is solved, the waterproof performance and electromagnetic shielding capabilities are improved, the service life is extended and the safety is improved.

CN223218024UActive Publication Date: 2025-08-12DEXIN CABLE GRP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422417251.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-12
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Traditional power cables are difficult to meet high requirements in terms of flexibility and shielding, and the insulation layer is easily damaged in humid environments, affecting service life and safety.

Method used

It adopts a multi-layer structural design, including a water barrier layer and a double shielding layer, combined with an intelligent safety system, cuts the cables in case of fire or abnormal temperature through sensors and electric telescopic rods, enhances waterproofing and electromagnetic shielding capabilities, and is equipped with a protective layer to improve wear resistance.

Benefits of technology

It significantly improves the waterproof performance and electromagnetic shielding ability of the cable, extends the service life, enhances the safety and practicality of the cable, and prevents fire from spreading.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223218024U_ABST
    Figure CN223218024U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-flexibility high-shielding power cable, which belongs to the technical field of power cables and comprises a cable body, a conductor is arranged in the cable body, a first shielding layer is arranged on the outer side of the conductor, an insulating layer is arranged in the cable body, and a second shielding layer is arranged on the outer surface of the insulating layer. A second shielding layer is arranged on the outer surface of the cable body, a waterproof layer is arranged on the outer surface of the second shielding layer, a protective layer is arranged on the outer surface of the waterproof layer, and the waterproof layer is located between the protective layer and the second shielding layer. The waterproof performance and the electromagnetic shielding capability of the cable are remarkably improved, the waterproof layer is made of a PE material, the damage of water permeation to the internal structure of the cable is effectively prevented, the service life of the cable is prolonged, meanwhile, the protection layer is arranged, the wear resistance of the cable body is possibly enhanced, the influence of skin breakage to the interior is prevented, and the service life is prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of power cables, in particular to a high-flexibility and high-shielding power cable. Background Art

[0002] With the continuous development of modern power transmission and distribution systems, the performance requirements for power cables are also increasing. Traditional power cables are no longer able to meet these demands, especially in applications requiring high cable flexibility and shielding, such as industrial automation, rail transit, data centers, and complex wiring environments. These applications require not only excellent conductivity and insulation, but also high flexibility to adapt to various bends and twists, while also being able to effectively resist external electromagnetic interference to ensure stable and secure power transmission.

[0003] However, the structural design of traditional power cables often focuses on improving a single performance, such as focusing only on the conductivity of the conductor or the insulation performance of the insulation layer, while ignoring the flexibility and shielding of the cable as a whole. In addition, when traditional cables are exposed to harsh environments such as humidity and flooding, their insulation layers are easily damaged, which affects the service life and safety of the cables. Utility Model Content

[0004] The utility model solves the technical problems in the above-mentioned background technology and provides a highly flexible and highly shielded power cable.

[0005] In order to solve the above technical problems, the technical solutions provided by the present invention are as follows:

[0006] A highly flexible and highly shielded power cable comprises a cable body, wherein a conductor is provided in the cable body, a first shielding layer is provided on the outside of the conductor, an insulating layer is provided in the cable body, a second shielding layer is provided on the outer surface of the insulating layer, a water-blocking layer is provided on the outer surface of the second shielding layer, a protective layer is provided on the outer surface of the water-blocking layer, and the water-blocking layer is located between the protective layer and the second shielding layer.

[0007] Preferably, a mounting shell is sleeved on the cable body, the bottom of the mounting shell is rotatably connected to a base plate, a bolt is slidably connected through one side of the base plate, the bolt is threadedly connected to the bottom of the mounting shell, a mounting seat is provided on the mounting shell, and a mounting hole is provided on the mounting seat.

[0008] Preferably, a protective shell is fixedly connected to the top of the mounting shell, a sensor is fixedly connected inside the protective shell, an electric telescopic rod is fixedly connected inside the protective shell, and a cutting knife is fixedly connected to the output end of the electric telescopic rod.

[0009] Preferably, the conductors are provided in three groups and are evenly distributed, and the conductors and the first shielding layer are fixed in the insulating layer.

[0010] Preferably, the mounting shell is U-shaped, the mounting seat is provided with two groups, the protective shell is made of a transparent material, the cutting knife is located directly above the cable body, and the protective shell is electrically connected to the electric telescopic rod.

[0011] Preferably, the conductor is made of copper, the first shielding layer is made of semi-conductive material, and the insulating layer is made of PVC insulating material.

[0012] Preferably, the second shielding layer is made of a semi-conductive material, the water-blocking layer is made of PE, and the protective layer is made of PUR.

[0013] With the above structure, the utility model has the following advantages:

[0014] 1. The utility model significantly improves the waterproof performance and electromagnetic shielding capability of the cable by introducing a multi-layer structure design into the cable body, especially a water-blocking layer and a double shielding layer. The water-blocking layer is made of PE material, which effectively prevents water penetration from damaging the internal structure of the cable and extends the service life of the cable. At the same time, a protective layer is provided to enhance the wear resistance of the cable body, prevent the damage to the interior caused by broken skin, and improve the service life.

[0015] 2. The utility model adopts an intelligent safety system composed of a protective shell, a sensor and an electric telescopic rod equipped on the mounting shell, which can quickly cut off the cable when a fire or abnormal temperature occurs in the cable, effectively preventing the spread of fire and the occurrence of secondary disasters, greatly enhancing the safety of cable use, and the mounting shell is easy to install and can limit and fix the cable body, thereby improving the practicality of the device.

[0016] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or technical descriptions. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a structural diagram of a highly flexible and highly shielded power cable of the utility model;

[0019] Figure 2 yes Figure 1 A magnified view of point A in the figure;

[0020] Figure 3 This is a schematic diagram of the structure of a high-flexibility and high-shielding power cable of the utility model. Figure 2 .

[0021] As shown in the figure: 1. Cable body; 2. Conductor; 3. First shielding layer; 4. Insulation layer; 5. Second shielding layer; 6. Water-blocking layer; 7. Protective layer; 8. Mounting shell; 9. Base plate; 10. Bolt; 11. Mounting seat; 12. Mounting hole; 13. Protective shell; 14. Sensor; 15. Electric telescopic rod; 16. Cutting knife. DETAILED DESCRIPTION

[0022] The following describes in detail embodiments of the present application. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application and are not to be construed as limiting the present application.

[0023] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; they can refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0024] The following is a further detailed description of the present invention in conjunction with the full text:

[0025] Combined with attachment Figures 1 to 3 A highly flexible and highly shielded power cable comprises a cable body 1, a conductor 2 is arranged inside the cable body 1, a first shielding layer 3 is arranged on the outside of the conductor 2, an insulating layer 4 is arranged inside the cable body 1, a second shielding layer 5 is arranged on the outer surface of the insulating layer 4, a water-blocking layer 6 is arranged on the outer surface of the second shielding layer 5, a protective layer 7 is arranged on the outer surface of the water-blocking layer 6, and the water-blocking layer 6 is located between the protective layer 7 and the second shielding layer 5. By introducing a multi-layer structure design into the cable body 1, especially the water-blocking layer 6 and the double shielding layer, the waterproof performance and electromagnetic shielding capability of the cable are significantly improved. The water-blocking layer 6 is made of PE material, which effectively prevents moisture penetration from damaging the internal structure of the cable and prolongs the service life of the cable. At the same time, the protective layer 7 is provided, which may enhance the wear resistance of the cable body 1, prevent the skin from breaking and affecting the interior, and improve the service life.

[0026] Among them, a mounting shell 8 is sleeved on the cable body 1, and the bottom of the mounting shell 8 is rotatably connected to the base plate 9. A bolt 10 is slidably connected to one side of the base plate 9, and the bolt 10 is threadedly connected to the bottom of the mounting shell 8. A mounting seat 11 is provided on the mounting shell 8, and a mounting hole 12 is provided on the mounting seat 11. The top of the mounting shell 8 is fixedly connected to a protective shell 13, and a sensor 14 is fixedly connected to the protective shell 13. An electric telescopic rod 15 is fixedly connected to the protective shell 13, and the output end of the electric telescopic rod 15 is fixedly connected to a cutting knife 16. The conductors 2 are provided in three groups and are evenly distributed. The conductors 2 and the first shielding layer 3 are fixed in the insulating layer 4. The shape of the mounting shell 8 is U-shaped, and there are two groups of mounting seats 11. The material of the protective shell 13 is transparent material. The cutting knife 16 is Directly above the cable body 1, the protective shell 13 is electrically connected to the electric telescopic rod 15, the conductor 2 is made of copper, and the first shielding layer 3 is made of semi-conductive material; the insulating layer 4 is made of PVC insulating material, the second shielding layer 5 is made of semi-conductive material, the water-blocking layer 6 is made of PE, and the protective layer 7 is made of PUR. The intelligent safety system composed of the protective shell 13, the sensor 14 and the electric telescopic rod 15 equipped on the mounting shell 8 can quickly cut off the cable when a fire or temperature abnormality occurs in the cable, effectively preventing the spread of fire and the occurrence of secondary disasters, greatly enhancing the safety of cable use, and the mounting shell 8 is easy to install, and the cable body 1 can be limited and fixed, thereby improving the practicality of the device.

[0027] The working principle of the utility model is as follows: when in use, the mounting shell 8 can be first sleeved on the cable body 1. When the cable body 1 has been installed, it can be opened first, and then the cable body 1 is placed in the mounting shell 8. Then the bottom plate 9 is rotated to close one side of the mounting shell 8. Then the bolts 10 are used to penetrate the bottom plate 9. The bolts 10 are tightened to fix the bottom plate 9 and the mounting shell 8 so that the bottom of the cable body 1 fits the top of the bottom plate 9. At this time, the expansion screws can be used to fix the mounting shell 8 to the wall through the mounting holes 12 on the two sets of mounting seats 11, and the protective shell 13 is connected to the cable body 1 and connected to the controller in the electrical box. The controller in the electrical box senses that a fire or abnormal temperature has occurred in the cable body 1, and directly controls the electric telescopic rod 15 to push the cutting knife 16 to cut off the cable body 1, thereby ensuring overall safety.

[0028] The above description of the present invention and its embodiments is non-limiting. What is shown in the full text is only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by this and, without departing from the purpose of the present invention, designs a structure and embodiment similar to the technical solution without creatively designing, they shall fall within the scope of protection of the present invention.

Claims

1. A highly flexible and highly shielded power cable, comprising a cable body (1), characterized in that: A conductor (2) is provided in the cable body (1), a first shielding layer (3) is provided on the outer side of the conductor (2), an insulating layer (4) is provided in the cable body (1), a second shielding layer (5) is provided on the outer surface of the insulating layer (4), a water-blocking layer (6) is provided on the outer surface of the second shielding layer (5), a protective layer (7) is provided on the outer surface of the water-blocking layer (6), and the water-blocking layer (6) is located between the protective layer (7) and the second shielding layer (5).

2. A highly flexible and highly shielded power cable according to claim 1, characterized in that The cable body (1) is sleeved with a mounting shell (8), the bottom of the mounting shell (8) is rotatably connected to a base plate (9), one side of the base plate (9) is penetrated by a bolt (10) for sliding connection, the bolt (10) is threadedly connected to the bottom of the mounting shell (8), the mounting shell (8) is provided with a mounting seat (11), and the mounting seat (11) is provided with a mounting hole (12).

3. The high-flexibility and high-shielding power cable according to claim 2, characterized in that: The top of the mounting shell (8) is fixedly connected to a protective shell (13), a sensor (14) is fixedly connected inside the protective shell (13), an electric telescopic rod (15) is fixedly connected inside the protective shell (13), and a cutting knife (16) is fixedly connected to the output end of the electric telescopic rod (15).

4. The high-flexibility and high-shielding power cable according to claim 3, characterized in that: The conductors (2) are provided in three groups and are evenly distributed. The conductors (2) and the first shielding layer (3) are fixed in the insulating layer (4).

5. The high-flexibility and high-shielding power cable according to claim 4, characterized in that: The mounting shell (8) is U-shaped, the mounting seat (11) is provided with two groups, the protective shell (13) is made of a transparent material, the cutting knife (16) is located directly above the cable body (1), and the protective shell (13) is electrically connected to the electric telescopic rod (15).

6. The high-flexibility and high-shielding power cable according to claim 5, characterized in that: The conductor (2) is made of copper, the first shielding layer (3) is made of a semi-conductive material, and the insulating layer (4) is made of PVC insulating material.

7. The high-flexibility and high-shielding power cable according to claim 6, characterized in that: The material of the second shielding layer (5) is a semi-conductive material, the material of the water-blocking layer (6) is PE, and the material of the protective layer (7) is PUR.