Emulsion pipeline magnetizing device and magnetizing pipeline
By installing a magnetizing device with magnetization seats and magnets at the end of the emulsion pipe, the problem of iron filings in traditional emulsion pipes cannot be filtered is solved, and the effective adsorption and cleaning of iron filings is achieved to prevent nozzle blockage and roll damage.
Patent Information
- Application Number
- CN202422341427.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The iron filings in traditional emulsion pipes cannot be completely filtered, resulting in the nozzle blockage or the iron filings pressed into the aluminum plate to damage the roll, causing production losses.
The emulsion pipe magnetization device composed of magnetizing seats and magnets is used to adsorb iron filings through magnetic materials to prevent iron filings from being sprayed out with the emulsion, and is easy to disassemble and clean.
Effectively prevent iron filings from clogging nozzles and damaging rollers, improve production safety and efficiency, and reduce operational risks.
Smart Images
Figure CN223218085U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsion impurity removal in the aluminum processing industry, in particular to an emulsion pipeline magnetization device and a magnetized pipeline. Background Art
[0002] In the aluminum processing industry, emulsions are required for cold rolling. During the installation of hot rolling mills, the emulsion pipelines require multiple welding points and have many elbows. As a result, the welding slag in the emulsion pipelines cannot be completely removed even after circulation. In addition, a certain amount of iron filings in the superimposed emulsion tank cannot be completely removed. The reason is that although the manufacturer installs a filter at the front end of the pipeline, the high flow rate of the emulsion prevents the filter from completely filtering out the iron filings in the emulsion. Traditional pipeline filters are relatively short, only about 0.5 meters, and are installed at the front end of the pipeline. They can only remove some of the iron filings in the emulsion tank, while the welding slag and other iron filings in the emulsion pipeline cannot be collected by the filter. As a result, iron filings are often ejected with the emulsion during the production process. In mild cases, the nozzles are blocked, causing surface quality problems. In severe cases, the ejected iron filings can be pressed into the aluminum plate, damaging the rollers and causing greater and more serious losses.
[0003] Therefore, it is necessary to improve the existing emulsion pipeline to prevent iron chips in the emulsion from passing through the nozzle and clogging the nozzle, or causing aluminum surface quality problems, or the ejected iron chips will be pressed into the aluminum plate and damage the rollers, causing greater losses. Summary of the Invention
[0004] The purpose of this utility model is to provide an emulsion pipeline magnetization device in response to the above problems, so as to solve the technical problems that in traditional emulsion pipelines, iron chips pass through the nozzle and cause nozzle blockage, resulting in surface quality problems, or the ejected iron chips are pressed into the aluminum plate, damaging the roller and causing greater losses.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present utility model is:
[0006] An emulsion pipeline magnetization device includes a magnetization seat and a magnet. The magnetization seat is made of magnetic material. The lower end surface of the magnetization seat is provided with a fitting surface, and the upper end surface of the magnetization seat is provided with a placement surface. The magnet is adsorbed on the placement surface.
[0007] Furthermore, handles are provided on both sides of the magnetized seat.
[0008] Furthermore, the fitting surface is an arc surface.
[0009] Furthermore, a plurality of weight-reducing holes are provided on the side of the magnetized seat.
[0010] Furthermore, it also includes a plurality of connecting parts. There are multiple magnetizing seats and magnets. The magnetizing seats and magnets are arranged in groups in a one-to-one correspondence. The magnetizing seats and magnets in groups are arranged alternately, and two adjacent magnetizing seats are connected and hinged by the connecting parts.
[0011] A magnetized pipeline comprises a pipeline body and a plurality of emulsion pipeline magnetization devices; the plurality of emulsion pipeline magnetization devices are arranged around the outer circumference of the pipeline body.
[0012] Furthermore, both ends of the pipe body are configured as connection ends.
[0013] Furthermore, the connecting end is provided with a connecting flange.
[0014] Due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0015] 1. The utility model is applied to emulsion pipes made of magnetizable magnetic materials. When in use, multiple devices of the utility model are used, and a magnet with strong magnetic force is placed on the placement surface so that the entire magnetization seat becomes magnetic after being magnetized. Then, the fitting surface of the lower end face of the magnetization seat is fitted with the outer peripheral wall of the output end of the emulsion pipe, so that the end of the emulsion pipe is magnetized, which can effectively absorb the iron filings in the emulsion. Based on the above, the utility model can achieve the effect of magnetically attracting iron filings at the end of the emulsion pipe, and can effectively prevent iron filings from being sprayed out with the emulsion, solving the technical problems in traditional emulsion pipes where iron filings pass through the nozzle and cause blockage of the nozzle, causing surface quality problems, or the ejected iron filings are pressed into the aluminum plate, damaging the rollers and causing greater losses.
[0016] 2. The present invention is equipped with a handle, which makes it easy to remove the magnetized seat from the emulsion pipe when regularly cleaning the adsorbed iron filings, demagnetizing the emulsion pipe and facilitating the discharge of adsorbed iron filings. In addition, the magnetized seat is easy to remove during installation, preventing the operator's hand from being pinched between the magnetized seat and the emulsion pipe and causing injury. By using connectors to connect multiple magnetized seats in a string, multiple magnetized seats can be easily connected into a module, and installation and removal of the magnetized seats in a string are convenient. Moreover, when placing the magnetized seats, the possibility of multiple magnets adsorbing together can be reduced, making it easier to place and reduce clutter.
[0017] 3. The utility model is configured as a modular magnetized pipe, which can be directly installed at the end of the emulsion pipe for use. When cleaning, the entire magnetized pipe can be directly removed, and the magnetizing device can be separated from the pipe body to discharge the adsorbed iron filings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a three-dimensional structural diagram of Example 1 of the utility model;
[0019] Figure 2This is a three-dimensional structural diagram of Example 2 of the utility model;
[0020] Figure 3 This is a three-dimensional structural diagram of Example 3 of the utility model;
[0021] In the accompanying drawings, 100-emulsion pipe magnetization device, 1-magnetization seat, 2-magnet, 3-connector, 4-pipe body, 11-fitting surface, 12-placing surface, 13-handle, 14-weight reduction hole, 41-connecting flange. DETAILED DESCRIPTION
[0022] The specific implementation of the utility model is further described below with reference to the accompanying drawings.
[0023] In the description of the present invention, it should be understood that the terms "center", "length", "width", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; they can refer to direct connection or indirect connection through an intermediate medium; they can refer to internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0025] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0026] Example 1
[0027] See Figure 1An emulsion pipeline magnetization device includes a magnetizing base 1 and a magnet 2. The magnetizing base 1 is made of a magnetic material. The lower end surface of the magnetizing base 1 is provided with a contact surface 11, and the upper end surface of the magnetizing base 1 is provided with a placement surface 12. The magnet 2 is adsorbed on the placement surface 12. Specifically, the placement surface 12 is a concave placement surface 12, which facilitates the placement of the magnet 2 and prevents it from slipping. The magnet 2 is a neodymium magnet 2 with strong magnetic force.
[0028] In this embodiment, handles 13 are provided on both sides of the magnetizing seat 1. The handles 13 facilitate the removal of the magnetizing seat 1 from the emulsion pipe when regularly cleaning the adsorbed iron filings, thereby demagnetizing the emulsion pipe and facilitating the discharge of the adsorbed iron filings. In addition, the magnetizing seat 1 is easily removed during installation, preventing the operator's hands from being caught between the magnetizing seat 1 and the emulsion pipe and causing injury.
[0029] In this embodiment, the fitting surface 11 is an arc surface. By providing the arc surface, the diameter of the arc surface is made the same as the diameter of the end of the emulsion pipeline. The fitting surface 11 of the lower end surface of the magnetizing seat 1 can be tightly fitted with the outer peripheral wall of the emulsion pipeline output end, thereby improving the reliability of the fixation and the magnetization effect.
[0030] In this embodiment, a plurality of weight-reducing holes 14 are provided on the side of the magnetizing seat 1 , and the weight-reducing holes 14 can make the magnetizing seat 1 lighter.
[0031] Example 2
[0032] See Figure 2 Compared to Example 1, this embodiment further includes a plurality of connectors 3. Multiple magnetizing seats 1 and magnets 2 are provided. The magnetizing seats 1 and magnets 2 are arranged in groups corresponding to each other. The magnetizing seats 1 and magnets 2 in groups are arranged alternately, and two adjacent magnetizing seats 1 are connected and hinged by connectors 3. By using connectors 3 to connect multiple magnetizing seats 1 in a string, it is convenient to connect multiple magnetizing seats 1 into modules, facilitate installation of the magnetizing seats 1 at a fixed distance, and improve efficiency by removing the magnetizing seats 1 in a string. In addition, when placing, the possibility of multiple magnets 2 being attracted together can be reduced, which facilitates placement and reduces clutter.
[0033] Example 3
[0034] See Figure 3 A magnetized pipe includes a pipe body 4 and the emulsion pipe magnetizing device 100 of Example 2; a plurality of emulsion pipe magnetizing devices 100 are arranged around the outer circumference of the pipe body 4. The modularized magnetized pipe can be directly installed at the end of the emulsion pipe for use. For cleaning, the entire section of the magnetized pipe can be simply removed and the magnetizing device separated from the pipe body 4 to discharge the adsorbed iron filings.
[0035] In this embodiment, both ends of the pipe body 4 are configured as connection ends. Specifically, the connection ends are provided with connection flanges 41, and the outer periphery of the connection flange 41 is provided with a plurality of mounting holes.
[0036] The above description is a detailed description of the preferred embodiments of the present invention, but the embodiments are not intended to limit the scope of the patent application of the present invention. All equivalent changes or modifications made under the technical spirit suggested by the present invention should fall within the scope of the patent covered by the present invention.
Claims
1. An emulsion pipeline magnetization device, characterized by: It includes a magnetizing seat and a magnet, wherein the magnetizing seat is made of magnetic material; the lower end surface of the magnetizing seat is provided with a fitting surface, and the upper end surface of the magnetizing seat is provided with a placement surface, and the magnet is adsorbed on the placement surface.
2. The emulsion pipeline magnetization device according to claim 1, characterized in that: Handles are provided on both sides of the magnetized seat.
3. The emulsion pipeline magnetization device according to claim 1, characterized in that: The fitting surface is an arc surface.
4. The emulsion pipeline magnetization device according to claim 1, characterized in that: The side of the magnetized seat is provided with a plurality of weight-reducing holes.
5. The emulsion pipeline magnetization device according to claim 1, characterized in that: It also includes a plurality of connecting parts. There are multiple magnetizing seats and magnets. The magnetizing seats and magnets are arranged in groups in a one-to-one correspondence. The magnetizing seats and magnets in groups are arranged alternately, and two adjacent magnetizing seats are connected and hinged by the connecting parts.
6. A magnetized pipeline, characterized in that: It comprises a pipeline body and several emulsion pipeline magnetization devices according to any one of claims 1 to 5; the several emulsion pipeline magnetization devices are arranged around the outer circumference of the pipeline body.
7. The magnetized pipe according to claim 6, characterized in that: Both ends of the pipe body are configured as connection ends.
8. The magnetized pipe according to claim 7, characterized in that: The connecting end is provided with a connecting flange.