Wire separating and arranging mechanism

Abstract

The utility model relates to the technical field of network transformer winding machines, and discloses a wire separating and arranging mechanism which comprises an installation frame, a wire clamping assembly, a clamping limiting seat and a wire arranging assembly, the wire clamping assembly, the clamping limiting seat and the wire arranging assembly are arranged on the installation frame, and the wire clamping assembly and the wire arranging assembly are arranged on the two sides of the clamping limiting seat respectively. The wire clamping assembly, the wire arranging assembly and the clamping limiting seat are arranged on the mounting frame in a sliding mode, and the wire clamping assembly comprises a wire clamping driving module and a pneumatic clamping jaw arranged at the output end of the wire clamping driving module. The wire arrangement assembly comprises a wire arrangement driving module and a brush arranged at the output end of the wire arrangement driving module.

Description

Technical Field

[0001] The utility model relates to the technical field of network transformer winding machines, in particular to a wire dividing and managing mechanism. Background Art

[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Its main components are the primary coil, the secondary coil and the iron core (magnetic core).

[0003] In the existing network transformer manufacturing process, the network transformer, as the main electronic component of the network equipment, needs to wind the T1 magnetic ring and the T2 magnetic ring. Since the wires after the T1 magnetic ring is wound need to be tapped and then twisted, and then the T2 magnetic ring is wound, after the wire ends of the T1 magnetic ring are grouped and twisted, the wire packages at both ends of the T1 magnetic ring need to be combed to facilitate the wire package on one side of the T1 magnetic ring to participate in the winding of the T2 magnetic ring. In view of this, researchers in this field have designed a wire branching and wiring mechanism. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a wire dividing and arranging mechanism, which is convenient for dividing and combing the wires of the T1 magnetic ring and improves the quality of the twisted wires of the T2 magnetic ring in the double magnetic ring.

[0005] The technical solution of the utility model is: a wire-dividing and wire-managing mechanism, comprising a mounting frame and a wire-clamping assembly, a clamping limit seat and a wire-managing assembly arranged on the mounting frame, the wire-clamping assembly and the wire-managing assembly are respectively arranged on both sides of the clamping limit seat, the wire-clamping assembly, the wire-managing assembly and the clamping limit seat are respectively slidably arranged on the mounting frame, the wire-clamping assembly comprises a wire-clamping drive module and a pneumatic clamp arranged on the output end of the wire-clamping drive module, the wire-managing assembly comprises a wire-managing drive module and a brush arranged at the output end of the wire-managing drive module, after the clamping limit seat clamps the magnetic ring, the wire-clamping assembly clamps the wire end on one side of the magnetic ring, and the wire-managing assembly combs the remaining tail wire at the other end of the magnetic ring.

[0006] It can be seen from the above scheme that the offline component, wire clamping component and clamping limit seat are colinearly arranged on the mounting frame, the wire clamping drive module is used to drive the pneumatic claw to move laterally on the mounting frame to clamp the coil on one side of the magnetic ring, the wire management drive module is used to drive the brush to move laterally on the mounting frame to comb and shape the tail wire on the other side of the magnetic ring, and the clamping limit seat is used to limit the magnetic ring. The utility model realizes wire separation and management of the wire packages on both sides of the magnetic ring through the wire clamping component and the wire management component.

[0007] The clamping drive module includes a first drive motor, a first screw provided at the output end of the first drive motor, a first nut seat threadedly connected to the first screw, and a fixed mounting plate connected to the first nut seat. The first drive motor is fixed to the end of the mounting frame, the pneumatic clamp is connected to the fixed mounting plate, and the output end of the pneumatic clamp is connected to a clamping block, with two sets of clamping blocks arranged facing each other. It can be seen that the first drive motor is used to drive the first screw to rotate, the first nut seat drives the fixed mounting plate to achieve linear movement through the rotation of the first screw, and the pneumatic clamp is used to achieve clamping by opening and closing the clamping movable block at the output end.

[0008] The wire-management drive module includes a second drive motor, a second screw, a limit plate, and a clamping seat. The second drive motor is fixed to the end of the mounting bracket. The second screw is connected to the output end of the second drive motor. A second nut seat is threadedly connected to the second screw. The limit plate is fixed to the second nut seat. The clamping seat is connected to the limit plate. The clamping seat includes two sets of brush fixing blocks arranged opposite to each other. The brush is connected to the inner side of the brush fixing block, and the bristles of the brush are arranged horizontally. It can be seen that the second drive motor is used to drive the second screw to rotate. The limit plate realizes linear movement on the second screw through the second nut seat. The clamping seat is used to realize the installation of the brush through the clamping block. The brushes are arranged opposite to each other for threading and combing the remaining tail wires on the other side of the magnetic ring. The second drive motor drives the second screw to rotate, thereby driving the brush to move linearly, so that the tail wires on the side of the magnetic ring pass through the gap between the brushes to realize wire management of the tail wires of the magnetic ring.

[0009] The clamping limit seat includes a magnetic ring limit block and two sets of magnetic ring baffles arranged opposite each other. The two sets of magnetic ring baffles are arranged in front of the magnetic ring limit block, and the magnetic ring limit block is arranged lower than the magnetic ring baffles. A wire passing groove is provided between the two sets of magnetic ring baffles. The clamping limit seat is connected to the end of the second screw via a bearing. It can be seen that the magnetic ring baffle is fixedly connected to the end of the second screw via a bearing, the magnetic ring limit block is used to receive the magnetic ring at the bottom end of the magnetic ring, and the wire passing groove is used to pass the wire package on one side of the magnetic ring.

[0010] The fixed mounting plate is slidably engaged with the guide rail via the first slider, and the limit plate is slidably engaged with the guide rail via the second slider. Thus, the wire clamping assembly is slidably connected to the mounting frame via the first slider, and the wire management assembly is slidably connected to the mounting frame via the second slider.

[0011] A first sensing piece is provided at the end of the fixed mounting plate, a second sensing piece is provided at the end of the limit plate, a first in-position sensor is provided on the mounting bracket corresponding to the first in-position sensor, and a second in-position sensor is provided on the mounting bracket corresponding to the second in-position sensor. Thus, the first in-position sensor is used to sense the first in-position sensor, and the second in-position sensor is used to sense the second in-position sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the mechanism of the present utility model;

[0013] Figure 2 It is a structural diagram of the utility model from another perspective. DETAILED DESCRIPTION

[0014] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0015] like Figures 1 to 2 As shown, the utility model is a wire-dividing and wire-managing mechanism, comprising a mounting frame 1 and a wire-clamping assembly 2, a clamping limit seat 3 and a wire-managing assembly 4 arranged on the mounting frame 1, the wire-clamping assembly 2 and the wire-managing assembly 4 are respectively arranged on both sides of the clamping limit seat 3, the wire-clamping assembly 2, the wire-managing assembly 4 and the clamping limit seat 3 are respectively slidably arranged on the mounting frame 1, the wire-clamping assembly 2 comprises a wire-clamping drive module and a pneumatic clamp 21 arranged on the output end of the wire-clamping drive module, the wire-managing assembly 4 comprises a wire-managing drive module and a brush 41 arranged at the output end of the wire-managing drive module, after the clamping limit seat 3 clamps the magnetic ring, the wire-clamping assembly 2 clamps the wire end on one side of the magnetic ring, and the wire-managing assembly 4 combs the remaining tail wire at the other end of the magnetic ring.

[0016] The wire clamping drive module includes a first drive motor 22, a first screw 23 provided at the output end of the first drive motor 22, a first nut seat 24 threadedly connected to the first screw 23, and a fixed mounting plate 25 connected to the first nut seat 24. The first drive motor 22 is fixed to the end of the mounting frame 1, and the pneumatic clamp 21 is connected to the fixed mounting plate 25. The output end of the pneumatic clamp 21 is connected to a clamping block 26. Two sets of the clamping blocks 26 are arranged facing each other to facilitate clamping and separating the wire ends of one side of the T1 magnetic ring, thereby facilitating the clamped wire group to participate in the T2 magnetic ring winding. In this embodiment, the clamping block 26 is made of silicone.

[0017] The cable management drive module includes a second drive motor 42, a second screw 43, a limit plate 44, and a clamping seat 45. The second drive motor 42 is connected to the end of the mounting frame 1. The second screw 43 is connected to the output end of the second drive motor 42. A second nut seat 46 is threadedly connected to the second screw 43. The limit plate 44 is fixed to the second nut seat 46. The clamping seat 45 is connected to the limit plate 44. The clamping seat 45 includes two sets of brush fixing blocks 47 arranged opposite each other. The brush 41 is connected to the inner side of the brush fixing blocks 47, and the bristles of the brush 41 are arranged horizontally. In this embodiment, the first screw 23 and the second screw 43 are arranged side by side, and the length of the first screw 23 is longer than the length of the second screw 43.

[0018] The clamping limit seat 3 includes a magnetic ring limit block 31 and two sets of magnetic ring baffles 32 arranged opposite each other. The two sets of magnetic ring baffles 32 are arranged in front of the magnetic ring limit block 31, and the magnetic ring limit block 31 is arranged lower than the magnetic ring baffles 32. A wire passing groove 321 is provided between the two sets of magnetic ring baffles 32. The clamping limit seat 3 is connected to the end of the second screw 43 via a bearing. In this embodiment, the inner ends of the two sets of magnetic ring baffles 32 are arranged in an arc shape, and a wire passing groove 321 is provided between the two sets of magnetic ring baffles 32 for passing the wire package on one side of the magnetic ring.

[0019] A first sensing piece 20 is provided at the end of the fixed mounting plate 25, a second sensing piece 40 is provided at the end of the limiting plate 44, a first in-position sensor 7 is provided on the mounting frame 1 corresponding to the first sensing piece 20, and a second in-position sensor 8 is provided on the mounting frame 1 corresponding to the second sensing piece 40.

[0020] The fixed mounting plate 25 is slidably engaged with the guide rail 5 via the first slider 11 , and the limiting plate 44 is slidably engaged with the guide rail 5 via the second slider 12 .

[0021] The working process of the present utility model is as follows: two magnetic ring baffles 32 limit the magnetic ring, and the first drive motor 22 drives the pneumatic clamping claw 21 on the fixed mounting plate 25 to move horizontally on the mounting frame 1 to clamp the wire on one side of the magnetic ring. The second drive motor 42 drives the brush fixing block 47 on the limiting plate 44 to move, and the enameled wire passes through the gap between the brush bristles, so that the brush 41 can manage the tail wire of the magnetic ring.

[0022] Finally, it should be emphasized that the above description is not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A wire-dividing and managing mechanism, characterized in that: The invention comprises a mounting frame (1), a wire clamping assembly (2), a clamping limit seat (3), and a wire management assembly (4) arranged on the mounting frame (1); the wire clamping assembly (2) and the wire management assembly (4) are respectively arranged on both sides of the clamping limit seat (3); the wire clamping assembly (2), the wire management assembly (4), and the clamping limit seat (3) are respectively slidably arranged on the mounting frame (1); the wire clamping assembly (2) comprises a wire clamping drive module and a pneumatic clamping claw (21) arranged on the output end of the wire clamping drive module; the wire management assembly (4) comprises a wire management drive module and a brush (41) arranged on the output end of the wire management drive module; after the clamping limit seat (3) clamps the magnetic ring, the wire clamping assembly (2) clamps the wire end on one side of the magnetic ring, and the wire management assembly combs the remaining tail wire at the other end of the magnetic ring.

2. A wire dividing and managing mechanism according to claim 1, characterized in that: The wire clamping drive module comprises a first drive motor (22), a first screw (23) arranged at the output end of the first drive motor (22), a first nut seat (24) threadedly connected to the first screw (23), and a fixed mounting plate (25) connected to the first nut seat (24); the first drive motor (22) is fixed to the end of the mounting frame (1); the pneumatic clamp (21) is connected to the fixed mounting plate (25); the output end of the pneumatic clamp (21) is connected to a clamping block (26); two groups of the clamping blocks (26) are arranged opposite to each other, and there is a gap between the two groups of the clamping blocks (26).

3. A wire dividing and managing mechanism according to claim 2, characterized in that: The wire-managing drive module comprises a second drive motor (42), a second screw (43), a limiting plate (44) and a clamping seat (45); the second drive motor (42) is fixed to the end of the mounting frame (1); the second screw (43) is connected to the output end of the second drive motor (42); a second nut seat (46) is threadedly connected to the second screw (43); the limiting plate (44) is fixed to the second nut seat (46); the clamping seat (45) is connected to the limiting plate (44); the clamping seat (45) comprises two groups of brush fixing blocks (47) arranged opposite to each other; the brush (41) is connected to the inner side of the brush fixing block (47); and the bristles of the brush (41) are arranged horizontally.

4. A wire dividing and managing mechanism according to claim 3, characterized in that: The clamping limit seat (3) comprises a magnetic ring limit block (31) and two groups of magnetic ring baffles (32) arranged opposite to each other, the two groups of magnetic ring baffles (32) are arranged in front of the magnetic ring limit block (31), the magnetic ring limit block (31) is arranged lower than the magnetic ring baffles (32), a wire groove (321) is provided between the two groups of magnetic ring baffles (32), and the clamping limit seat (3) is connected to the end of the second screw (43) through a bearing.

5. A wire dividing and managing mechanism according to claim 3, characterized in that: A first sensing piece (20) is provided at the end of the fixed mounting plate (25), a second sensing piece (40) is provided at the end of the limit plate (44), a first in-position sensor (7) is provided on the mounting frame (1) corresponding to the first sensing piece (20), and a second in-position sensor (8) is provided on the mounting frame (1) corresponding to the second sensing piece (40).

6. A wire dividing and managing mechanism according to claim 3, characterized in that: The fixed mounting plate (25) is slidably engaged with the guide rail (5) via a first slider (11), and the limiting plate (44) is slidably engaged with the guide rail (5) via a second slider (12).

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