Positioning tool of industrial camera
By designing a combination of base, planar light source, positioning components and control components, the problem of insufficient positioning accuracy of industrial cameras on the guide rails is solved, high-precision image capture and system automation are achieved, and detection accuracy and stability are improved.
Patent Information
- Application Number
- CN202422432412.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The positioning accuracy of existing industrial cameras is limited when moving on the guide rail, making it difficult to achieve high-precision fine-tuning, low integration, poor seismic resistance, affecting detection accuracy and system complexity.
A positioning tool including a base, a planar light source, a positioning assembly and a control assembly is designed to achieve high-precision positioning and fine-tuning of industrial cameras through a combination of horizontal and vertical rails, motors, displacement sensors and controllers, providing uniform lighting and precise control.
It improves the image capture clarity of industrial cameras under different lighting conditions, meets the needs of high-precision detection, enhances the degree of automation and stability of the system, and reduces system complexity and cost.
Smart Images
Figure CN223219137U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of industrial production, and in particular relates to a positioning tool for an industrial camera. Background Art
[0002] Industrial cameras are high-precision, high-speed image capture devices designed specifically for use in industrial environments. They are commonly used in quality inspection, automated production lines, robotic vision, medical imaging, and other fields. Compared to consumer-grade cameras, industrial cameras offer higher resolution, faster frame rates, greater environmental adaptability, and more stable performance.
[0003] However, existing industrial cameras still have some significant shortcomings in practical applications. These include the following: Existing industrial cameras have limited positioning accuracy when moving on guide rails, making high-precision fine-tuning difficult and impacting detection accuracy. Existing industrial cameras often require integration with other devices (such as light sources and sensors), resulting in low integration and complex installation and commissioning, increasing system complexity and cost. Industrial production environments are prone to frequent vibrations, and existing cameras have poor shock resistance, which can easily cause image blur or damage. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a positioning tool for an industrial camera.
[0005] The technical solution adopted by the utility model is as follows: a positioning tool for an industrial camera, comprising:
[0006] base;
[0007] a planar light source, disposed at a predetermined position on the base;
[0008] A positioning component is provided on one side of the base;
[0009] a control assembly, disposed on the base and connected to the positioning assembly;
[0010] The industrial camera is arranged on the positioning component.
[0011] Preferably, the positioning assembly includes: a transverse guide rail arranged on the base, a transverse slider slidably connected to the transverse guide rail, a transverse motor arranged in the transverse slider, a vertical guide rail arranged on the transverse slider, a vertical slider slidably connected to the vertical guide rail, and a vertical motor arranged in the vertical slider.
[0012] Preferably, a camera fixing block is provided on the vertical sliding block, and the industrial camera is mounted on the camera fixing block.
[0013] Preferably, the control component includes: a displacement sensor provided on one side of the industrial camera and a controller provided on the base; the displacement sensor is electrically connected to the controller.
[0014] Preferably, the bottom of the base is provided with a plurality of feet.
[0015] Beneficial effects of the present invention: Compared with the prior art, the present invention sets a planar light source to provide uniform lighting, ensuring that the industrial camera can capture clear images under different lighting conditions, thereby improving the accuracy of detection. The positioning component is used to accurately control the position of the industrial camera, achieving high-precision positioning and fine-tuning to meet different detection requirements. A control component including a displacement sensor and a controller is provided to achieve precise control and adjustment of the industrial camera by controlling the movement of the positioning component, thereby improving the degree of automation of the system. The industrial camera achieves high-precision image capture through precise control of the positioning component, meeting the high requirements of industrial detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the present utility model.
[0017] In the accompanying drawings, the list of components represented by each reference numeral is as follows: base 1, plane light source 2, industrial camera 3, horizontal guide rail 4, horizontal slider 5, vertical guide rail 6, vertical slider 7, camera fixing block 8, displacement sensor 9, controller 10, foot 11, product to be tested 12. DETAILED DESCRIPTION
[0018] The present invention will be further described below in conjunction with the specification and embodiments, which will enable those skilled in the art to more fully understand the present invention, but will not limit the present invention in any way.
[0019] In order to solve the technical problems existing in the background technology, this embodiment discloses a positioning tool for an industrial camera, such as Figure 1As shown, it includes: a base 1, a plane light source 2 set at a predetermined position on the base 1, a positioning component set on one side of the base 1, a control component set on the base 1 and connected to the positioning component, and an industrial camera 3 set on the positioning component. The base 1 provides a stable support platform to ensure the stability of the entire positioning tooling in an industrial environment and reduce the impact of vibration and displacement on detection accuracy. The product to be tested 12 is placed on the plane light source 2 for inspection. The plane light source 2 provides uniform lighting, ensuring that the industrial camera 3 can capture clear images under different lighting conditions, thereby improving the accuracy of detection. The positioning component is used to precisely control the position of the industrial camera 3, achieving high-precision positioning and fine-tuning to meet different detection requirements. The control component achieves precise control and adjustment of the industrial camera 3 by controlling the movement of the positioning component, thereby improving the degree of automation of the system. The industrial camera 3 achieves high-precision image capture through the precise control of the positioning component, meeting the high requirements of industrial inspection.
[0020] In a further embodiment, the positioning assembly includes: a transverse guide rail 4 disposed on the base 1, a transverse slider 5 slidably connected to the transverse guide rail 4, a transverse motor disposed within the transverse slider 5, a vertical guide rail 6 disposed on the transverse slider 5, a vertical slider 7 slidably connected to the vertical guide rail 6, and a vertical motor disposed within the vertical slider 7. This provides tracks and supports for transverse and vertical movement, ensuring precise transverse and vertical movement of the industrial camera 3 to meet the requirements of different detection heights and angles.
[0021] In a further embodiment, a camera fixing block 8 is provided on the vertical slider 7, and the industrial camera 3 is mounted on the camera fixing block 8. The camera fixing block 8 provides stable support and fixation, ensuring that the industrial camera 3 remains stable during movement, reducing the impact of vibration and displacement on image quality.
[0022] In a further embodiment, the control assembly includes a displacement sensor 9 mounted on one side of the industrial camera 3 and a controller 10 mounted on the base 1. The displacement sensor 9 and the controller 10 are electrically connected. The displacement sensor 9 monitors the position changes of the industrial camera 3 in real time, providing accurate position feedback information to ensure precise control of the industrial camera 3 during movement. The controller 10 receives feedback from the displacement sensor 9 and controls the movement of the positioning assembly to achieve precise control and adjustment of the industrial camera 3, improving the system's automation and detection accuracy. The electrical connection ensures real-time data transmission between the displacement sensor 9 and the controller 10, achieving closed-loop control.
[0023] In a further embodiment, a plurality of feet 11 are provided at the bottom of the base 1 to provide additional support and stability, reduce vibration and displacement of the base 1 in an industrial environment, and ensure the stability and detection accuracy of the entire positioning tooling.
[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.
Claims
1. A positioning tool for an industrial camera, characterized by: include: base; a planar light source, disposed at a predetermined position on the base; A positioning component is provided on one side of the base; a control assembly, disposed on the base and connected to the positioning assembly; The industrial camera is arranged on the positioning component.
2. The positioning fixture for an industrial camera according to claim 1, characterized in that: The positioning assembly includes: a transverse guide rail arranged on the base, a transverse slider slidably connected to the transverse guide rail, a transverse motor arranged in the transverse slider, a vertical guide rail arranged on the transverse slider, a vertical slider slidably connected to the vertical guide rail, and a vertical motor arranged in the vertical slider.
3. The positioning fixture for an industrial camera according to claim 2, characterized in that: A camera fixing block is provided on the vertical sliding block, and the industrial camera is installed on the camera fixing block.
4. The positioning fixture for an industrial camera according to claim 3, characterized in that: The control component includes: a displacement sensor arranged on one side of the industrial camera and a controller arranged on the base; the displacement sensor is electrically connected to the controller.
5. The positioning fixture for an industrial camera according to claim 1, characterized in that: The bottom of the base is provided with a plurality of feet.