Ventilation mechanism of oat awner

By introducing a sound insulation cover, a ventilator, a silence exhaust duct and an ultrasonic vibrator into the oat dehumidifier, the problems of impurities raised and noise pollution during the ventilation process of the oat dehumidifier are solved, and a more efficient oat shell separation and noise reduction effect is achieved.

CN223219538UActive Publication Date: 2025-08-15QINGHAI LVQINGXIN AGRI & ANIMAL HUSBANDRY TECH CO LTD
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Patent Information

Application Number
CN202422411356.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-15
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing oatmeal removal machine ventilation mechanism is prone to lifting the oat shell and dust during ventilation, causing noise pollution and affecting the working environment and operating experience.

Method used

A ventilation mechanism including a sound insulation cover, a ventilator, a silence exhaust duct, an ultrasonic vibrator and a buffer assembly is designed. The filter plate and a silence exhaust duct are used to reduce impurity lifting and noise, and the filter plate is cleaned by ultrasonic vibration, and the buffer assembly is reduced by noise and vibration.

Benefits of technology

It effectively reduces the phenomenon of oat shell and dust rising, significantly reduces noise and vibration, improves the stability and reliability of the machine, and improves the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ventilation mechanism of an oat awner, and belongs to the technical field of ventilation of oat awners. A ventilation mechanism of an oat awner comprises a sound-proof cover, a ventilator is arranged on the outer wall of the front portion of the sound-proof cover, a first clamping frame and a second clamping frame are arranged on the inner wall of the sound-proof cover, and a mounting buffer assembly is further arranged at the top of the sound-proof cover. The first filter plate and the second filter plate can automatically vibrate and clean, the risk of blockage is remarkably reduced, the buffer performance of the ventilation structure after installation can be comprehensively improved through buffer springs arranged behind the buffer plates and buffer rubber pads arranged in front of the buffer plates in cooperation with buffer rubber strips, and the ventilation effect is improved. The noise generated by hard collision is reduced, the air flow can be uniformly discharged through the multiple first silencing exhaust pipes and the multiple second silencing exhaust pipes, and therefore the pressure difference in the sound insulation cover can be reduced, and the generation of the air flow noise is further reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of ventilation of an oat de-awning machine, and more particularly to a ventilation mechanism of an oat de-awning machine. Background Art

[0002] Oats, an annual herbaceous plant of the genus Avena in the grass family, are a nutritious cereal. Their grains are typically elongated and slender, rich in dietary fiber, protein, vitamins, and minerals. They offer numerous health benefits, including lowering cholesterol, controlling blood sugar, and improving bowel function. They are commonly used in food processing, such as making oatmeal and oatmeal porridge.

[0003] The ventilation mechanism of the oat de-awning machine is an important component of the machine. Its main function is to achieve air circulation inside the machine through reasonable design during the de-awning process. The principle of the ventilation mechanism is to use the power of the airflow to blow away the oat shells and impurities and discharge them out of the machine, thereby achieving the purpose of effectively separating the oat kernels and shells. The ventilation mechanism plays a very important role in the oat de-awning machine and can improve the de-awning efficiency and quality.

[0004] When the ventilation mechanism of the existing oat de-awning machine ventilates the inside of the oat de-awning machine, dust and oat shells are discharged to the outside along with the ventilation airflow. However, in actual use scenarios, due to the strong force of the airflow, these oat shells and dust will be blown up, which not only significantly increases the difficulty of collection, but also causes great pollution to the working environment, bringing many inconveniences to actual use;

[0005] Existing ventilation systems typically rely on fans for ventilation. However, during startup, these fans inevitably vibrate, causing significant noise. This vibration and noise not only affects the operator's work experience but can also cause noise pollution to the surrounding environment. Furthermore, during exhaust, the rapid passage of air also generates significant airflow noise. These two noises combined create a strong noise disturbance, severely affecting the comfort of the working environment and causing significant distress to users.

[0006] In view of this, we propose a ventilation mechanism for an oat deawning machine. Utility Model Content

[0007] 1. Technical problems to be solved

[0008] The purpose of the utility model is to provide a ventilation mechanism for an oat deawning machine, so as to solve the problems of easy flying of discharged materials and high noise level proposed in the above background technology.

[0009] 2. Technical solution

[0010] A ventilation mechanism of an oat deawning machine comprises a soundproof cover, a discharge hopper is provided at the bottom of the soundproof cover, a ventilator is provided on the front outer wall of the soundproof cover, a ventilation hood is provided on the front outer wall of the ventilator, connecting plates are provided on the outer walls on both sides of the soundproof cover, a silencer exhaust pipe 1 is provided on the rear outer wall of the soundproof cover, an ultrasonic generator is provided on the top of the soundproof cover, a first clamping frame and a second clamping frame are provided on the inner wall of the soundproof cover, and an installation buffer assembly is also provided on the top of the soundproof cover, and the installation buffer assembly includes a fixing block.

[0011] Preferably, a plurality of the side walls of the connecting plates are provided with a second silencer exhaust duct, and the structure of the second silencer exhaust duct is the same as that of the first silencer exhaust duct.

[0012] Preferably, a filter plate 1 is clamped inside the clamping frame 1, and an ultrasonic vibration rod electrically connected to an ultrasonic generator is provided in the inner cavity of the clamping frame 1.

[0013] Preferably, the second clamping frame is clamped with the second filter plate inside, the second clamping frame is inclined, the inner cavity of the second clamping frame is provided with an ultrasonic vibration rod of the same structure, and the diameter of the second filter plate is smaller than that of the first filter plate.

[0014] Preferably, a buffer spring is provided on the inner wall of the fixing block, and a plurality of buffer springs are connected to buffer plates at their ends.

[0015] Preferably, the outer wall of the buffer plate is provided with a buffer rubber strip, and the side wall of the buffer plate is further provided with a buffer rubber pad and a connecting block.

[0016] Preferably, the end of the connecting block is connected to a mounting plate, and an outer wall of the mounting plate is provided with a mounting hole.

[0017] 3. Beneficial effects

[0018] Compared with the existing technology, the advantages of the present invention are: during the use of the oat de-awning machine for ventilation, the operation of the ventilator can drive the oat shells and impurities into the soundproof cover under the traction of the ventilator. Then, the larger oat shells are intercepted by filter plate one, and the finer dust is further intercepted by filter plate two. During the interception process, the vibration generated by the ultrasonic vibrator can be used to shake off the impurities attached to filter plate one and filter plate two, and then discharged through the discharge hopper. Since the airflow passes through filter plate one and filter plate two during the process of intercepting impurities, and is then discharged by multiple silencer exhaust pipes one and two, this design can effectively reduce the phenomenon of impurities and oat shells being lifted up by the airflow, and filter plate one and filter plate two can also vibrate and clean themselves, significantly reducing the risk of clogging.

[0019] When the ventilator is working and generating vibrations, the buffer springs arranged behind the buffer plate and the buffer rubber pads arranged in front of the buffer plate, in conjunction with the buffer rubber strips, can comprehensively improve the buffering performance of the ventilation structure after installation. This can greatly reduce the noise caused by hard collisions. In addition, the airflow can be evenly discharged through multiple silencer exhaust ducts 1 and 2, thereby reducing the pressure difference inside the soundproof cover and avoiding uneven pressure caused by poor local exhaust, thereby reducing the noise and vibration during machine operation and significantly improving the stability and reliability of the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of the soundproof cover of the present utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the installation buffer assembly of the utility model;

[0023] Explanation of the numbers in the figure: 100, soundproof cover; 110, discharge hopper; 120, fan; 130, ventilation hood; 140, silencer exhaust duct 1; 150, connecting plate; 151, silencer exhaust duct 2; 160, ultrasonic generator; 200, clip-on frame 1; 210, filter plate 1; 220, ultrasonic vibrator; 230, clip-on frame 2; 240, filter plate 2; 300, fixing block; 310, buffer spring; 320, buffer plate; 330, buffer rubber strip; 340, buffer rubber pad; 350, connecting block; 360, mounting plate. DETAILED DESCRIPTION

[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0025] In the description of the present invention, “plurality” means two or more, unless otherwise clearly defined.

[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0027] Please refer to the figure, the utility model provides a technical solution:

[0028] A ventilation mechanism for an oat deawning machine includes a soundproof cover 100;

[0029] In some embodiments, the soundproof cover 100 may be provided with an interlayer inside, and the interlayer may be filled with sound insulation cotton to reduce the diffusion of noise.

[0030] A discharge hopper 110 is provided at the bottom of the soundproof cover 100, a ventilator 120 is provided on the front outer wall of the soundproof cover 100, a ventilation hood 130 is provided on the front outer wall of the ventilator 120, connecting plates 150 are provided on the outer walls on both sides of the soundproof cover 100, a silencer exhaust duct 140 is provided on the rear outer wall of the soundproof cover 100, an ultrasonic generator 160 is provided on the top of the soundproof cover 100, a clamping frame 1 200 and a clamping frame 2 230 are provided on the inner wall of the soundproof cover 100, and an installation buffer assembly is also provided on the top of the soundproof cover 100, and the installation buffer assembly includes a fixing block 300.

[0031] Specifically, multiple connecting plates 150 are provided with side walls with silencer exhaust duct 2 151, and the structure of silencer exhaust duct 2 151 is the same as that of silencer exhaust duct 1 140. The inner walls of multiple silencer exhaust duct 1 140 and silencer exhaust duct 2 151 are provided with sound insulation cotton and limited by metal mesh barrels to reduce the noise during exhaust. Silencer exhaust duct 1 140 and silencer exhaust duct 2 151 both belong to the existing technology.

[0032] Furthermore, a filter plate 210 is clamped inside the clamping frame 1 200 , and an ultrasonic vibration rod 220 electrically connected to the ultrasonic generator 160 is provided in the inner cavity of the clamping frame 1 200 .

[0033] In some embodiments: the ultrasonic vibrator 220 is a vibrating device, which is usually composed of a vibrating head, a vibrating core and a shell. The vibrating head is the key part of the vibration. It can convert electrical energy into mechanical vibration to generate ultrasonic vibration. The vibrating core is the core part of the vibrating head and is responsible for transmitting the vibration force to the vibrating head. The shell is used to protect the vibrating head and the vibrating core, and also plays a role of fixing and supporting. The ultrasonic generator 160 is the key part of controlling the operation of the ultrasonic vibrator 220, which usually includes components such as an oscillation circuit, a power amplifier, and a frequency controller. The ultrasonic generator 160 converts electrical energy into the driving force required for ultrasonic vibration by generating a high-frequency electrical signal, and controls its vibration frequency and amplitude. The above are all existing technologies, which are convenient for vibrating and cleaning impurities on the outer walls of filter plate 1 210 and filter plate 2 240 to reduce the risk of clogging.

[0034] Furthermore, a filter plate 240 is clamped inside the second clamping frame 230. The second clamping frame 230 is inclined, and an ultrasonic vibrating rod 220 with the same structure is provided in the inner cavity of the second clamping frame 230. The diameter of the filter plate 240 is smaller than that of the filter plate 1 210, which is convenient for intercepting oat hulls and dust.

[0035] Furthermore, a buffer spring 310 is provided on the inner wall of the fixing block 300 , and a buffer plate 320 is connected to the ends of the plurality of buffer springs 310 .

[0036] It is worth noting that the outer wall of the buffer plate 320 is provided with a buffer rubber strip 330, and the side wall of the buffer plate 320 is also provided with a buffer rubber pad 340 and a connecting block 350, which is convenient for buffering when the ventilator 120 vibrates and reducing the spread of its noise.

[0037] It is worth noting that the end of the connecting block 350 is connected to a mounting plate 360 , and the outer wall of the mounting plate 360 is provided with mounting holes to facilitate the installation of the ventilation structure on the outer wall of the oat deawning machine.

[0038] In some embodiments: the device is powered by an external conventional power supply, and the device can be controlled by an external controller, all of which belong to the prior art.

[0039] In addition, the circuits, electronic components and modules involved in the present invention are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to the internal structure and methods.

[0040] Working principle: During the ventilation operation of the oat de-awning machine, the operation of the ventilator 120 can drive the oat shells and impurities into the interior of the soundproof cover 100 under the traction of the ventilator. Afterwards, the filter plate 1 210 is used to intercept the larger oat shells, and the finer dust will be further intercepted by the filter plate 2 230. During the interception process, the vibration generated by the ultrasonic vibration rod 220 can be used to shake off the impurities attached to the filter plate 1 210 and the filter plate 2 230, and then discharged through the discharge hopper 110. In the process of intercepting impurities, the airflow will pass through the filter plate 1 210 and the filter plate 2 240, and then be discharged by multiple silencer exhaust pipes 1 140 and silencer exhaust pipes 2 151. This design can effectively reduce the phenomenon of impurities and oat shells being lifted up by the airflow, and the filter plate 1 and the filter plate 2 can also vibrate and clean themselves. Clean, significantly reducing the risk of its blockage, and when the ventilator 120 is working and generating vibrations, the buffer spring 310 arranged behind the buffer plate 320 and the buffer rubber pad 340 arranged in front of it, in conjunction with the buffer rubber strip 330, can comprehensively improve the buffering performance of the ventilation structure after installation, thereby greatly reducing the noise caused by hard collisions, and the airflow can be evenly discharged through multiple silencer exhaust pipes 1 140 and silencer exhaust pipes 2 151, thereby reducing the pressure difference inside the soundproof cover 100, avoiding uneven pressure caused by poor local exhaust, and thus reducing the noise and vibration of the machine during operation, and significantly improving the stability and reliability of the machine.

[0041] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A ventilation mechanism for an oat deawning machine, comprising a soundproof cover (100), characterized in that: The bottom of the soundproof cover (100) is provided with a discharge hopper (110), the front outer wall of the soundproof cover (100) is provided with a ventilator (120), the front outer wall of the ventilator (120) is provided with a ventilation hood (130), the outer walls on both sides of the soundproof cover (100) are provided with connecting plates (150), the rear outer wall of the soundproof cover (100) is provided with a silencer exhaust pipe (140), the top of the soundproof cover (100) is provided with an ultrasonic generator (160), the inner wall of the soundproof cover (100) is provided with a clamping frame (200) and a clamping frame (230), and the top of the soundproof cover (100) is also provided with a mounting buffer component, and the mounting buffer component includes a fixing block (300).

2. The ventilation mechanism of the oat deawning machine according to claim 1, characterized in that: The side walls of the plurality of connection plates (150) are provided with a second silencer exhaust pipe (151), and the structure of the second silencer exhaust pipe (151) is the same as that of the first silencer exhaust pipe (140).

3. The ventilation mechanism of the oat deawning machine according to claim 2, characterized in that: A filter plate 1 (210) is clamped inside the clamping frame 1 (200), and an ultrasonic vibration rod (220) electrically connected to the ultrasonic generator (160) is provided in the inner cavity of the clamping frame 1 (200).

4. The ventilation mechanism of the oat deawning machine according to claim 3, characterized in that: The second clamping frame (230) is internally clamped with the second filter plate (240), and the second clamping frame (230) is inclined. The inner cavity of the second clamping frame (230) is provided with an ultrasonic vibration rod (220) of the same structure, and the diameter of the second filter plate (240) is smaller than that of the first filter plate (210).

5. The ventilation mechanism of the oat deawning machine according to claim 4, characterized in that: The inner wall of the fixing block (300) is provided with a buffer spring (310), and the ends of the plurality of buffer springs (310) are connected to a buffer plate (320).

6. The ventilation mechanism of the oat deawning machine according to claim 5, characterized in that: The outer wall of the buffer plate (320) is provided with a buffer rubber strip (330), and the side wall of the buffer plate (320) is also provided with a buffer rubber pad (340) and a connecting block (350).

7. The ventilation mechanism of the oat deawning machine according to claim 6, characterized in that: The end of the connection block (350) is connected to a mounting plate (360), and an outer wall of the mounting plate (360) is provided with a mounting hole.