Tobacco leaf bone breaking machine

By introducing a sprocket transmission system driven by servo motors into the tobacco leaf bone rupture machine, the position adjustment of the bone rupture roller and the continuous transmission of tobacco leaf leaves are realized, which solves the problem of inconvenient adjustment of leaf vein thickness in the prior art, and improves the processing efficiency and energy-saving effect of tobacco leaf.

CN223219937UActive Publication Date: 2025-08-15建始县官店镇农业机械服务中心
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Patent Information

Application Number
CN202422272139.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-15
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing tobacco leaf bone rupture machine is difficult to adjust the depth of the leaf vein needs to be cut according to the thickness of different tobacco leaf veins, which leads to inconvenience in use and affects the processing efficiency of tobacco leaf.

Method used

A tobacco leaf bone rupture machine is designed. By rotating and connecting the bone rupture roller in the U-shaped frame, and using a servo motor to drive the sprocket transmission system, the position adjustment of the bone rupture roller and the continuous transmission of the tobacco leaf. Combined with the servo motor to drive the conveying roller, the automatic control of the tobacco leaf conveying and the bone rupture process is realized.

Benefits of technology

It realizes flexible adjustment according to the thickness of the tobacco leaf vein, improves the continuity and efficiency of tobacco leaf processing, and reduces energy consumption through energy-saving design, which facilitates the collection and processing of tobacco leaves.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223219937U_ABST
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Abstract

The utility model discloses a tobacco leaf bone breaking machine which comprises a supporting frame, a supporting table is fixedly arranged at one end of the supporting frame, U-shaped frames are installed on the two sides of the top end of the supporting frame, an adjusting block is arranged on the inner wall of each U-shaped frame in a penetrating and inserting mode, a bone breaking roller is rotationally connected between the two adjusting blocks, and a second chain wheel is fixedly arranged at one end of the bone breaking roller. An adjusting screw rod is in threaded connection with the interior of an adjusting screw hole formed in the top end of each U-shaped frame. A bone breaking roller is rotationally connected between adjusting blocks in a U-shaped frame, a second chain wheel connected with the bone breaking roller is in transmission connection with a duplex chain wheel connected with a servo motor through a first transmission chain, and a tensioning chain wheel on a tensioning block acts on the first transmission chain; the double-row chain wheel is in transmission connection with the first chain wheel connected with the conveying roller through the second transmission chain wheel, personnel can adjust the bone breaking roller according to the thickness of tobacco veins, use by the personnel is facilitated, the personnel can continuously put tobacco leaves, continuous processing of the tobacco leaves is guaranteed, and the processing efficiency of the tobacco leaves is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tobacco leaf processing, in particular to a tobacco leaf bone breaking machine. Background Art

[0002] Among tobacco varieties grown, sun-cured tobacco is one. During the curing process before the tobacco leaves are harvested, sun-cured tobacco differs from flue-cured tobacco. Flue-cured tobacco undergoes the yellowing, coloring, and stalk drying processes in artificial curing barns, while sun-cured tobacco is dried in the sun under natural conditions, completing these three steps according to specific technical requirements and experience. Because the veins of sun-cured tobacco leaves are thick, especially at the petiole end, a tobacco leaf debrider is used to pierce the main veins of the leaves to a certain depth before drying. This allows for rapid evaporation of moisture from the fresh leaves, meeting curing requirements and accelerating the curing process.

[0003] However, when using the existing tobacco leaf bone crusher, due to the different thicknesses of the veins of different tobacco leaves, the veins need to be cut to different depths, making it difficult for personnel to adjust according to needs, resulting in inconvenience for personnel and affecting the processing efficiency of tobacco leaves. Utility Model Content

[0004] In order to solve the above problems, the purpose of the present invention is to provide a tobacco leaf bone crusher to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model proposes a tobacco leaf bone crusher, comprising a support frame, one end of which is fixedly provided with a support platform, and an angle bracket is installed between the support platform and the support frame;

[0006] The top of the U-shaped frame is installed on both sides of the top of the support frame, and each inner wall of the U-shaped frame is interspersed with an adjusting block, and a bone breaking roller is rotatably connected between the two adjusting blocks. One end of the bone breaking roller is fixedly provided with a second sprocket, and an adjusting screw is threadedly connected in the adjusting screw hole opened in the top of each U-shaped frame, and the bottom end of each adjusting screw is rotatably connected to the top of the corresponding adjusting block. A servo motor is installed at the bottom of the inner wall of the support frame, and a double-row sprocket is fixedly provided at the output end of the servo motor, and the double-row sprocket is connected to the second sprocket through the first transmission chain. A side plate is fixed on one side of the support frame, and a tensioning block is inserted in the movable opening opened on one side of the side plate, and one side of the tensioning block is rotatably connected to the tensioning sprocket, and the tensioning sprocket acts on the first transmission chain.

[0007] As an optimal technical solution of the present invention, a protective cover is installed between the two U-shaped frames, a first turntable is fixedly provided at the top of each adjusting screw, limiting grooves are provided on both sides of the inner wall of each U-shaped frame, a limiting slider is slidably connected in each limiting groove, and limiting sliders are fixed at both ends of each adjusting block.

[0008] As a preferred technical solution of the present invention, two support rods are fixedly provided at the other end of the support frame, a long adjustment hole is opened at the bottom end of each support rod, and a bearing seat is installed at the top of each support rod, and a conveyor roller is rotatably connected between the top of the inner wall of the support frame and the two bearing seats, and a conveyor belt is transmission-connected between the two conveyor rollers, and a first sprocket is fixedly provided at one end of one of the conveyor rollers, and the first sprocket is transmission-connected to the double-row sprocket through the second transmission sprocket.

[0009] As an optimal technical solution of the present invention, a protective box is installed on one side of the support frame, and a tightening screw is threadedly connected to the tightening screw hole opened at one end of the side panel. One end of the tightening screw is rotatably connected to one end of the tightening block, and a second turntable is fixed to the other end of the tightening screw.

[0010] As a preferred technical solution of the present invention, support angle bars are fixedly provided on both sides of the inner wall of the support frame, and a receiving box is inserted between the two support angle bars.

[0011] As a preferred technical solution of the present invention, a switch panel is fixedly provided at one end of the support platform, a servo motor switch is fixedly provided on the surface of the switch panel, and the servo motor is electrically connected to the external power supply through the servo motor switch.

[0012] The tobacco leaf bone crushing machine proposed by the utility model can bring the following beneficial effects:

[0013] 1. The tobacco leaf bone crusher is connected to a bone crushing roller by rotating between the adjustment blocks in the U-shaped frame. The second sprocket connected to the bone crushing roller is connected to the double-row sprocket connected to the servo motor through the first transmission chain. The tensioning sprocket on the tensioning block acts on the first transmission chain. The double-row sprocket is connected to the first sprocket connected to the conveying roller through the second transmission sprocket. The personnel can adjust the bone crushing roller according to the thickness of the tobacco leaf veins, which is convenient for personnel to use. The personnel can continuously put in tobacco leaves to ensure continuous processing of tobacco leaves and improve the processing efficiency of tobacco leaves.

[0014] 2. The tobacco leaf bone crusher is connected to the double-row sprocket connected to the servo motor through the second sprocket connected to the bone crushing roller through the first transmission chain, and the double-row sprocket is connected to the first sprocket connected to the conveying roller through the second transmission sprocket. The conveying and bone crushing of the tobacco leaves are driven by the servo motor, which is more energy-efficient. A receiving box is inserted between the supporting angle bars, and personnel can pull the receiving box to a suitable position to facilitate the collection of tobacco leaves. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the connection structure of the support frame of the utility model;

[0018] Figure 3 This is a schematic diagram of the connection structure between the support frame and the support angle rod of the utility model.

[0019] In the figure: 1. Support frame; 2. Support platform; 3. Angle frame; 4. Support rod; 5. Bearing seat; 6. Conveyor roller; 7. Conveyor belt; 8. U-shaped frame; 9. Protective cover; 10. Protective box; 11. Support angle rod; 12. Receiver box; 13. Servo motor; 14. Double-row sprocket; 15. First sprocket; 16. Adjustment block; 17. Adjustment screw; 18. Bone-breaking roller; 19. Second sprocket; 20. Side plate; 21. Tensioning block; 22. Tensioning sprocket; 23. Tensioning screw. DETAILED DESCRIPTION

[0020] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.

[0021] like Figures 1 to 3 As shown, the embodiment of the present utility model provides a tobacco leaf bone crushing machine, comprising a support frame 1, a support platform 2 is fixedly provided at one end of the support frame 1, and an angle frame 3 is installed between the support platform 2 and the support frame 1;

[0022] A U-shaped frame 8 is installed on both sides of the top of the support frame 1, and an adjusting block 16 is inserted into the inner wall of each U-shaped frame 8. A bone breaking roller 18 is rotatably connected between the two adjusting blocks 16. A plurality of evenly distributed annular cutting knives are fixed on the surface of the bone breaking roller 18 for cutting the veins of tobacco leaves. A second sprocket 19 is fixed on one end of the bone breaking roller 18. An adjusting screw 17 is threadedly connected in the adjusting screw hole opened at the top of each U-shaped frame 8. The bottom end of each adjusting screw 17 is rotatably connected to the top of the corresponding adjusting block 16. A servo motor 13 is installed at the bottom of the inner wall of the support frame 1. A double-row sprocket 14 is fixed on the output end of the servo motor 13. The double-row sprocket 14 is transmission-connected to the second sprocket 19 through a first transmission chain. A side plate 20 is fixed on one side of the support frame 1. A tensioning block 21 is inserted in the movable opening opened on one side of the side plate 20. A tensioning sprocket 22 is rotatably connected to one side of the tensioning block 21. The top of each adjusting screw 17 is fixed with a first turntable, and a limit slide is provided on both sides of the inner wall of each U-shaped frame 8. Each limit slide is slidably connected with a limit slider. The two ends of each adjusting block 16 are fixed with a limit slider. The other end of the support frame 1 is fixed with two support rods 4. The bottom end of each support rod 4 is provided with an adjusting long hole, and the top of each support rod 4 is installed with a bearing seat 5. The top of the inner wall of the support frame 1 and the two bearing seats 5 are rotatably connected to the transmission roller 6. The two transmission rollers 6 are connected to the conveyor belt 7. One end of one of the transmission rollers 6 is fixed with a first sprocket 15, and the first sprocket 15 is connected to the double-row sprocket 14 through the second transmission sprocket.

[0023] A protective box 10 is installed on one side of the support frame 1, and a tightening screw 23 is threadedly connected to the tightening screw hole opened at one end of the side panel 20. One end of the tightening screw 23 is rotatably connected to one end of the tightening block 21, and the other end of the tightening screw 23 is fixed with a second turntable. Support angle rods 11 are fixed on both sides of the inner wall of the support frame 1, and a receiving box 12 is inserted between the two support angle rods 11. A switch panel is fixed at one end of the support platform 2, and a servo motor switch is fixed on the surface of the switch panel. The servo motor 13 is electrically connected to the external power supply through the servo motor switch.

[0024] Working principle: When using the bone crusher, the personnel can adjust the bone crushing roller 18 according to the thickness of the tobacco leaf veins, rotate the first turntable to drive the adjusting screw 17 to rotate, and the adjusting screw 17 on the U-shaped frame 8 rotates to drive the adjusting block 16 to move, thereby driving the bone crushing roller 18 to move. At the same time, the personnel rotates the second turntable to make the tensioning screw 23 drive the tensioning block 21, thereby changing the position of the tensioning sprocket 22. As the bone crushing roller 18 is adjusted, the first transmission chain is ensured to be tightened, the servo motor 13 works, and the first sprocket 15 and the second sprocket 19 are driven respectively through the double-row sprocket 14. The two conveyor rollers 6 drive the conveyor belt 7 to move, and the tobacco leaves are placed on it and conveyed. When passing through the bone crushing roller 18, the annular slitting knife on the bone crushing roller 18 cuts the tobacco leaf veins. At the same time, the personnel can pull the receiving box 12 on the supporting angle bar 11 to collect the processed tobacco leaves.

[0025] The above description is merely an embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of the claims of the present invention.

Claims

1. A tobacco leaf bone crusher, comprising a support frame (1), one end of the support frame (1) being fixedly provided with a support platform (2), an angle frame (3) being installed between the support platform (2) and the support frame (1), characterized in that: U-shaped frames (8) are installed on both sides of the top of the support frame (1), and an adjustment block (16) is inserted into the inner wall of each U-shaped frame (8). A bone-breaking roller (18) is rotatably connected between the two adjustment blocks (16), and a second sprocket (19) is fixed at one end of the bone-breaking roller (18). An adjustment screw (17) is threadedly connected in the adjustment screw hole opened at the top of each U-shaped frame (8), and the bottom end of each adjustment screw (17) is rotatably connected to the top of the corresponding adjustment block (16). The support frame ( 1) A servo motor (13) is installed at the bottom of the inner wall, and a double-row sprocket (14) is fixedly provided at the output end of the servo motor (13), and the double-row sprocket (14) is connected to the second sprocket (19) through a first transmission chain. A side plate (20) is fixedly provided on one side of the support frame (1), and a tensioning block (21) is inserted into a movable opening opened on one side of the side plate (20), and a tensioning sprocket (22) is rotatably connected to one side of the tensioning block (21), and the tensioning sprocket (22) acts on the first transmission chain.

2. A tobacco leaf bone crusher according to claim 1, characterized in that: A protective cover (9) is installed between the two U-shaped frames (8), a first turntable is fixedly provided at the top end of each adjusting screw (17), limiting slots are provided on both sides of the inner wall of each U-shaped frame (8), a limiting slider is slidably connected in each limiting slot, and limiting sliders are fixedly provided at both ends of each adjusting block (16).

3. The tobacco leaf bone crusher according to claim 1, characterized in that: Two support rods (4) are fixedly provided at the other end of the support frame (1), and an adjustment long hole is provided at the bottom end of each support rod (4), and a bearing seat (5) is installed at the top end of each support rod (4). A conveying roller (6) is rotatably connected between the top of the inner wall of the support frame (1) and the two bearing seats (5), and a conveyor belt (7) is transmission-connected between the two conveying rollers (6). A first sprocket (15) is fixedly provided at one end of one of the conveying rollers (6), and the first sprocket (15) is transmission-connected to the double-row sprocket (14) through a second transmission sprocket.

4. The tobacco leaf bone crusher according to claim 1, characterized in that: A protective box (10) is installed on one side of the support frame (1); a tightening screw hole opened at one end of the side plate (20) is threadedly connected to a tightening screw (23); one end of the tightening screw (23) is rotatably connected to one end of the tightening block (21), and the other end of the tightening screw (23) is fixedly provided with a second turntable.

5. The tobacco leaf bone crusher according to claim 1, characterized in that: Support angle bars (11) are fixedly provided on both sides of the inner wall of the support frame (1), and a receiving box (12) is inserted between the two support angle bars (11).

6. The tobacco leaf bone crusher according to claim 1, characterized in that: A switch panel is fixedly provided at one end of the support platform (2), a servo motor switch is fixedly provided on the surface of the switch panel, and the servo motor (13) is electrically connected to an external power supply via the servo motor switch.