Industrial hemp warp-knitted weft insertion fabric composite insole

By combining industrial hemp warp-knitted weft fabric with foam layer, setting breathable holes and using industrial hemp blended yarn, the shortcomings of existing insole materials in cushioning, shock absorption, moisture absorption and breathability and antibacterial effects are solved, and a better user experience is achieved.

CN223220039UActive Publication Date: 2025-08-15ZHEJIANG ALLAN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422482455.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-15
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The existing insole materials have shortcomings in buffering, shock absorption, moisture absorption, breathability and antibacterial effects, especially the tear resistance of foamed materials affects the wear effect, and the hygroscopic absorption rate of polyester fibers is low and easy to slip.

Method used

The industrial hemp warp-knitted weft fabric is combined with the foam layer, and the adhesive layer is bonded, and the foam layer is equipped with breathable holes. The industrial hemp blended yarn is used for weft and warp yarns to enhance hygroscopic and antibacterial properties.

Benefits of technology

It achieves good cushioning and shock absorption, moisture absorption and breathability and antibacterial performance, and improves the comfort and functionality of the insole.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an industrial hemp warp-knitted weft insertion fabric composite insole which comprises a foaming layer and an industrial hemp warp-knitted weft insertion fabric layer, wherein the foaming layer and the industrial hemp warp-knitted weft insertion fabric layer are bonded through a first adhesive layer. The industrial hemp warp-knitted weft insertion fabric comprises a warp-knitted fabric body, and weft insertion yarn which does not participate in looping is arranged between loops and extension lines of the warp-knitted fabric body in the weft direction. The weft insertion yarns are industrial hemp blended yarns; the foaming layer is provided with air holes. According to the industrial hemp warp-knitted weft insertion fabric composite insole, the foaming layer is used, so that the insole has a good buffering and damping effect, and the protection effect can be achieved. And the industrial hemp blended yarns used in the industrial hemp warp-knitted weft insertion fabric layer can achieve good moisture absorption and antibacterial effects. The breathable holes formed in the foaming layer are combined with the warp knitting weft insertion fabric, so that the insole has the breathable effect.
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Description

Technical Field

[0001] The utility model relates to a composite insole made of industrial hemp warp-knitted weft-lined fabric, belonging to the technical field of insoles. Background Art

[0002] Hemp with a THC content below 0.3% is called industrial hemp, also known as hemp, thread hemp, cold hemp, or fire hemp. Hemp fiber is a natural fiber. Its fabrics are widely used in the textile industry for their excellent properties, such as cooling and breathable properties, static elimination, and natural antibacterial properties.

[0003] Insoles are typically made from a composite of foam and fabric. EVA or polyurethane foam is often used. While these materials offer a certain degree of elasticity and cushioning, providing cushioning during exercise, their tear resistance compromises comfort. The fabric used is typically polyester. While polyester offers excellent strength, wear resistance, and dimensional stability, it also suffers from low moisture absorption, resulting in slippage due to sweating, and poor antibacterial and odor-resistant properties.

[0004] How to combine foaming materials with industrial hemp to prepare an insole with good cushioning, shock absorption, moisture absorption, breathability and antibacterial effects has become a problem to be solved. Utility Model Content

[0005] The utility model aims to provide an industrial hemp warp-knitted weft-insulated fabric composite insole, which has good shock-absorbing and buffering effects and moisture-absorbing, breathable and antibacterial effects.

[0006] In order to solve the above technical problems, the purpose of this utility model is achieved as follows:

[0007] The utility model relates to an industrial hemp warp knitted weft inlay fabric composite insole, comprising a foaming layer and an industrial hemp warp knitted weft inlay fabric layer bonded by a first adhesive layer;

[0008] The industrial hemp warp knitted weft inlay fabric comprises a warp knitted fabric, wherein a weft inlay yarn not participating in loop formation is arranged between the coils and the extension lines of the warp knitted fabric along the weft direction; the weft inlay yarn is an industrial hemp blended yarn;

[0009] The foaming layer is provided with air holes.

[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: the warp knitted fabric is woven from ramie fiber yarn, flax fiber yarn, industrial hemp fiber yarn, bamboo fiber yarn, antibacterial cotton yarn, polyester filament or nylon filament.

[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: the foaming layer is EVA foaming material or TPU foaming material; the EVA foaming material is a plant fiber powder modified EVA composite foaming material.

[0012] On the basis of the above scheme and as a preferred scheme of the above scheme: a lining warp yarn that does not participate in loop formation is further arranged along the warp direction between the coils and the extension lines of the warp knitted fabric; the lining warp yarn is industrial hemp blended yarn.

[0013] On the basis of the above solution and as a preferred solution of the above solution: the surface of the foaming layer on the side away from the industrial hemp warp knitted weft inlay fabric layer is provided with anti-slip texture.

[0014] On the basis of the above solution and as a preferred solution of the above solution: the surface of the foaming layer on one side close to the industrial hemp warp-knitted weft-inserted fabric layer is compounded with a loofah layer through a second adhesive layer.

[0015] On the basis of the above solution and as a preferred solution of the above solution: the first adhesive layer uses a cellulose powder polyurethane adhesive.

[0016] The beneficial effects of the present invention are as follows: the foam layer of the industrial hemp warp-knitted weft-inlay composite insole provides excellent cushioning and shock absorption, providing protection. Furthermore, the industrial hemp blended yarn used in the warp-knitted weft-inlay layer has excellent moisture absorption and antibacterial properties. The air holes in the foam layer, combined with the warp-knitted weft-inlay fabric, provide breathability in the insole. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 1. It is a structural diagram of the industrial hemp warp-knitted weft-insulated fabric composite insole involved in Example 1;

[0018] Figure 2 1 is a schematic structural diagram of the industrial hemp warp-knitted weft-inserted fabric involved in Example 1;

[0019] Figure 3 This is a structural diagram of the industrial hemp warp-knitted weft-insulated fabric composite insole involved in Example 2;

[0020] Figure 4 This is a schematic structural diagram of the industrial hemp warp-knitted weft-inserted fabric involved in Example 2.

[0021] The markings in the figure are as follows: 1-foaming layer; 2-first adhesive layer; 3-industrial hemp warp knitted weft lining fabric layer; 4-second adhesive layer; 5-loofah layer; 31-warp knitted fabric; 32-weft lining yarn; 33-warp lining yarn. DETAILED DESCRIPTION

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0023] Example 1

[0024] Combine Figure 1 and Figure 2 The present embodiment is described in detail. The present embodiment relates to an industrial hemp warp knitted weft inlay composite insole, comprising a foaming layer 1 and an industrial hemp warp knitted weft inlay fabric layer 3 bonded together by a first adhesive layer 2 .

[0025] Furthermore, the foaming layer 1 is an EVA foam material or a TPU foam material. In this embodiment, EVA foam material is selected, and the specific EVA foam material is a plant fiber powder modified EVA composite foam material. The plant fiber powder used is industrial hemp fiber powder with a particle size of 1-100 microns. Specifically, the plant fiber powder is first modified with a silane coupling agent to obtain a modified plant fiber powder; the ethylene-vinyl acetate copolymer and the modified plant fiber powder are mixed and kneaded; the ethylene-vinyl acetate copolymer and the modified plant fiber powder are mixed and kneaded, and a thin sheet is made; a release agent is sprayed on the mold of the foaming machine, and the thin sheet is added to the mold for molded foaming to obtain the plant fiber powder modified EVA composite foam material.

[0026] Because warp knitted fabrics utilize an interlocking coil structure, they are subject to significant deformation, resulting in insufficient dimensional stability. By adding warp, weft, or diagonal yarns to a warp knitted fabric, a warp knitted fabric with enhanced dimensional stability can be obtained. The industrial hemp warp knitted weft inlay fabric 3 comprises a warp knitted fabric 31, wherein weft inlay yarns 32, which do not participate in loop formation, are arranged along the weft direction between the coils and the extension lines of the warp knitted fabric 31; the weft inlay yarns 32 are industrial hemp blended yarns. The industrial hemp blended yarns used, namely hemp blended yarns, utilize the excellent properties of industrial hemp fiber, such as good hygroscopicity and natural antibacterial properties.

[0027] Furthermore, the warp knitted fabric 31 is woven from ramie fiber yarn, flax fiber yarn, industrial hemp fiber yarn, bamboo fiber yarn, antibacterial cotton yarn, polyester filament or nylon 6 filament. In this embodiment, antibacterial cotton yarn can be selected, which has good hygroscopicity and antibacterial properties.

[0028] Furthermore, the first adhesive layer 2 is made of cellulose powder polyurethane adhesive, and of course, ordinary polyurethane adhesive can also be selected.

[0029] Furthermore, the foam layer is provided with an array of ventilation holes. In this embodiment, the first adhesive layer 2 also has ventilation holes. The adhesive can be arranged in a dotted, linear, or mesh pattern to provide a breathable effect. Similarly, it can be perforated together with the foam layer 1 to provide a breathable effect.

[0030] Example 2

[0031] Combine Figure 3 and Figure 4 This embodiment is described in detail. This embodiment, involving an industrial hemp warp-knitted weft-inserted composite insole, differs from the first embodiment in that non-loop-forming warp yarns 33 are interspersed along the warp direction between the loops and the extension lines of the warp-knitted fabric 31. These insulated warp yarns 33 are industrial hemp blended yarns. The use of insulated warp yarns 33 and weft yarns 32 ensures that the industrial hemp warp-knitted weft-inserted fabric layer 3 exhibits excellent dimensional stability in both the warp and weft directions.

[0032] Another difference from the first embodiment is that the surface of the foaming layer 1 on the side away from the industrial hemp warp-knitted weft-inserted fabric layer 3 is provided with anti-slip textures.

[0033] The third difference from the first embodiment is that the surface of the foaming layer 1 on one side close to the industrial hemp warp-knitted weft-inserted fabric layer 3 is compounded with a loofah layer 5 through a second adhesive layer 4 .

[0034] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art based on the concepts of the present invention through logical analysis, reasoning, or limited experimentation based on the existing technology should be within the scope of protection defined by the claims.

Claims

1. An industrial hemp warp-knitted weft-insulated fabric composite insole, characterized in that: It comprises a foaming layer (1) and an industrial hemp warp-knitted weft-inserted fabric layer (3) bonded by a first adhesive layer (2); The industrial hemp warp-knitted weft-inserted fabric layer (3) comprises a warp-knitted fabric (31), and a weft-inserted yarn (32) not participating in loop formation is arranged between the coils and the extension lines of the warp-knitted fabric (31) along the weft direction; the weft-inserted yarn (32) is an industrial hemp blended yarn; The foaming layer (1) is provided with air holes.

2. The industrial hemp warp knitted weft-inserted fabric composite insole according to claim 1, characterized in that: The warp knitted fabric (31) is woven from ramie fiber yarn, flax fiber yarn, industrial hemp fiber yarn, bamboo fiber yarn, antibacterial cotton yarn, polyester filament or nylon filament.

3. The industrial hemp warp knitted weft-inserted fabric composite insole according to claim 1, characterized in that: The foaming layer (1) is an EVA foaming material or a TPU foaming material; the EVA foaming material is a plant fiber powder modified EVA composite foaming material.

4. The industrial hemp warp-knitted weft-insulated fabric composite insole according to claim 1, characterized in that: Between the coils and the extension lines of the warp-knitted fabric (31), a lining warp yarn (33) not participating in loop formation is arranged along the warp direction; the lining warp yarn (33) is an industrial hemp blended yarn.

5. The industrial hemp warp-knitted weft-inserted fabric composite insole according to claim 1, characterized in that: The surface of the foaming layer (1) on one side away from the industrial hemp warp-knitted weft-inserted fabric layer (3) is provided with anti-slip patterns.

6. The industrial hemp warp-knitted weft-inserted fabric composite insole according to claim 1, characterized in that: The surface of the foaming layer (1) on one side close to the industrial hemp warp-knitted weft-inserted fabric layer (3) is compounded with a loofah layer (5) via a second adhesive layer (4).

7. The industrial hemp warp-knitted weft-insulated fabric composite insole according to claim 1, characterized in that: The first adhesive layer (2) uses a cellulose powder polyurethane adhesive.