Strong heating reaction kettle device

By using hollow tube heat exchange tubes and propulsion stirring systems in the reactor, combined with expandable and shrinkable deformation components, the problem of excessive heating time of large reactors is solved, and more efficient heat transfer and material rolling is achieved, which improves production efficiency.

CN223221477UActive Publication Date: 2025-08-15ANHUI ARGOSUN NEW ELECTRONIC MATERIALS CO LTD +1
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422125330.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-15
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The internal heating time of large reactors is too long, resulting in low heat exchange efficiency and affecting production efficiency.

Method used

The hollow tube heat exchange tube and propulsion stirring system are adopted, combined with the expandable and shrinkable deformation components, and the heat transfer and axial flow of the stirring blades is increased by the rolling and heat diffusion of the materials inside the reactor.

Benefits of technology

It effectively improves heat exchange efficiency, shortens the heating time of large reactors, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223221477U_ABST
    Figure CN223221477U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of reaction kettles, in particular to a strong heating reaction kettle device which comprises a body, an end socket is fixedly installed at the bottom of the body, a circulating inlet communicated with the interior of the body is fixedly installed in the middle of the lower portion of the end socket, a guide cylinder is arranged in the body, tube plates are fixedly installed at the top and the bottom of the guide cylinder, and a plurality of heat exchange tubes are fixedly installed between the two tube plates. A heating medium inlet communicated with the heat exchange pipe is fixedly formed in one side, close to the bottom end, of the periphery of the body, a heating medium outlet communicated with the heat exchange pipe is fixedly formed in one side, close to the top end, of the periphery of the body, and a stirring system is arranged in the body; the push type stirring system is adopted in the body to increase the axial flow of air flow in the reaction kettle, so that materials in the reaction kettle can roll up and down and flow through the heat exchange pipe, the heat exchange efficiency is effectively improved, and the problem that the heating time in a large reaction kettle is too long is effectively solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a strong heating reactor device. Background Art

[0002] With the development of large-scale chemical industry, the main equipment reactor is also getting larger and larger. However, the heating time is too long, which seriously affects production efficiency. For example, the publication number CN117983158A discloses a steam-heated reactor, which includes a vertically arranged reactor body, a stirring shaft disposed at the center of the reactor body, a stirring blade disposed on the stirring shaft, and one or at least two circumferentially spaced mounting sleeves disposed on the side wall of the reactor body. The reactor also includes steam nozzles corresponding to the number of mounting sleeves, with the upper end of the steam nozzle being an air inlet end and the lower end being an air outlet end. The steam nozzles are positioned and inserted into the inner holes of the corresponding mounting sleeves. Although the patent connects the air inlet end of the steam nozzle to the steam pipe, so that the steam outlet end of the steam nozzle can pass high-temperature steam into the material in the reactor body to achieve direct heating of the material, the heating efficiency is still low when heating large reactors. Therefore, during long-term research and development testing, it was found that the heat exchange efficiency of large reactors in the prior art is low due to the long heating time. Utility Model Content

[0003] In view of this, the purpose of the present invention is to provide a strong heating reactor device to solve the problem of long internal heating time of large reactors.

[0004] Based on the above-mentioned purpose, the utility model provides a strong heating reactor device, including: a main body; a head is fixedly installed at the bottom of the main body, a circulation inlet connected to the interior of the main body is fixedly installed in the middle below the head, a guide tube is arranged inside the main body, tube sheets are fixedly installed on the top and bottom of the guide tube, a plurality of heat exchange tubes are fixedly installed between the two tube sheets, a heat medium inlet connected to the heat exchange tube is fixedly installed near the bottom end on one side of the outer periphery of the main body, a heat medium outlet connected to the heat exchange tube is fixedly installed near the top end on one side of the outer periphery of the main body, a stirring system is arranged in the main body, a circulation outlet connected to the interior of the main body is fixedly installed on the other side of the outer periphery of the main body, discharge ports are arranged on both sides of the middle below the bottom of the head, and an expandable and contractible deformation component is arranged inside the main body.

[0005] Preferably, the stirring system includes: a support frame, fixedly installed at the top center of the main body, a motor fixedly installed above the support frame, a guide rod fixedly installed at the power output end of the motor passing through the support frame and into the main body, and a stirring blade fixedly installed at the bottom end of the guide rod.

[0006] Preferably, the expandable and contractible deformation component includes: a positioning plate fixedly mounted on the periphery of the guide rod near both ends, return springs fixedly mounted on adjacent sides of the two positioning plates, a sliding plate fixedly mounted on one end of the return spring away from the positioning plate, the sliding plate slidingly sleeved on the periphery of the guide rod, a plurality of brackets distributed at equal intervals are hinged on the edges around the periphery of the sliding plate, magnets are fixedly mounted on adjacent ends of two adjacent brackets in the vertical direction, and a heat-resistant bag is arranged between the brackets.

[0007] Preferably, the heat-resistant bag includes: a first folding flap fixedly installed between a plurality of brackets located on the upper and lower sides of the guide rod, a second folding flap is sleeved on the middle part of the outer periphery of the guide rod, the two side edges of the second folding flap are respectively fixedly connected to the two first folding flaps, and the outer peripheries of the first folding flap and the second folding flap are both coated with a heat-resistant layer.

[0008] Preferably, the plurality of heat exchange tubes are distributed in a ring shape inside the body, and the stirring blades are located between adjacent sides of the plurality of heat exchange tubes.

[0009] Preferably, the center axis of the stirring blade is coaxially arranged with the virtual center line of the circulation inlet.

[0010] The beneficial effects of the present invention are as follows: a heat exchange tube with a hollow tube array is provided in the internal middle section of the main body, so that the heat medium input through the heat medium inlet can enter the heat exchange tube for heating, and then be discharged outward through the heat medium outlet after the heat is transferred to the main body, thereby circulating to supply heat to the main body. When heating the inside of the reactor, a propulsion-type stirring system is adopted in the main body to increase the axial flow of the airflow inside the reactor, so that the material inside the reactor can roll up and down and flow through the heat exchange tube, thereby effectively increasing the heat exchange efficiency. At the same time, by adding a circulation inlet and a circulation outlet at the bottom and side of the main body respectively, the heat exchange effect can be further enhanced, thereby effectively shortening the problem of long heating time inside a large reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0012] Figure 1 This is a schematic diagram of a partially half-section structure of the main view of the utility model;

[0013] Figure 2 This is a schematic structural diagram of the position of the expandable and contractible deformation component inside the body of the utility model;

[0014] Figure 3 This is a schematic diagram of the structure of the bracket of the utility model when it is aggregated;

[0015] Figure 4 This is a schematic diagram of the structure of the utility model when the bracket is unfolded;

[0016] Figure 5 This is a schematic diagram of the position structure of the heat-resistant bag of the utility model when it is closed.

[0017] The markings in the figure are: 11. Main body; 1. Circulation inlet; 2. Head; 3. Guide tube; 4. Tube sheet; 5. Heat medium inlet; 6. Heat exchange tube; 7. Heat medium outlet; 8. Stirring system; 9. Circulation outlet; 10. Discharge port; 12. Support frame; 13. Motor; 14. Guide rod; 15. Stirring blade; 16. Positioning plate; 17. Return spring; 18. Sliding plate; 19. Bracket; 20. Magnet; 21. First folding flap; 22. Second folding flap. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments. Example

[0019] like Figure 1 and Figure 2 As shown, a strong heating reactor device comprises: a body 11; a head 2 is fixedly installed at the bottom of the body 11 by bolts, a circulation inlet 1 communicating with the interior of the body 11 is fixedly installed at the middle part below the head 2 by bolts, a guide tube 3 is provided inside the body 11, and a tube sheet 4 is fixedly installed at the top and bottom of the guide tube 3 by bolts, a plurality of heat exchange tubes 6 are fixedly installed between two of the tube sheets 4 by bolts, and the plurality of heat exchange tubes 6 are distributed in a ring shape inside the body 11, a heat medium inlet 5 communicating with the heat exchange tube 6 is fixedly installed on one side of the outer periphery of the body 11 near the bottom end by bolts, a heat medium outlet 7 communicating with the heat exchange tube 6 is fixedly installed on one side of the outer periphery of the body 11 near the top end by bolts, a stirring system 8 is provided in the body 11, a circulation outlet 9 communicating with the interior of the body 11 is fixedly installed on the other side of the outer periphery of the body 11 by bolts, a discharge port 10 is provided on both sides of the middle part below the bottom of the head 2, and an expandable and contractible deformation component is provided inside the body 11.

[0020] Among them, a hollow tube-type heat exchange tube 6 is provided in the internal middle section of the main body 11, so that the heat medium input through the heat medium inlet 5 can enter the heat exchange tube 6 for heating, and then discharge the heat outward through the heat medium outlet 7 after transferring the heat to the main body 11, thereby circulating to supply heat to the main body 11. When heating the inside of the reactor, a propulsion stirring system 8 is adopted in the main body 11 to increase the axial flow of the airflow inside the reactor, so that the material inside the reactor can roll up and down and flow through the heat exchange tube 6, thereby effectively increasing the heat exchange efficiency. At the same time, by adding a circulation inlet 1 and a circulation outlet 9 at the bottom and side of the main body 11 respectively, the heat exchange effect can be further enhanced, thereby effectively shortening the problem of long heating time inside the large reactor.

[0021] like Figure 1 and Figure 2 As shown, the stirring system 8 includes: a support frame 12, which is fixedly installed at the top center of the main body 11 by bolts, a motor 13 is fixedly installed on the top of the support frame 12 by bolts, the power output end of the motor 13 passes through the support frame 12 and penetrates into the main body 11 and is fixedly installed with a guide rod 14 by bolts, and a stirring blade 15 is fixedly installed at the bottom end of the guide rod 14 by bolts, and the stirring blade 15 is located between adjacent sides of multiple heat exchange tubes 6, and the central axis of the stirring blade 15 is coaxially arranged with the virtual center line of the circulation inlet 1.

[0022] Among them, the guide rod 14 is driven by the motor 13 to drive the stirring blade 15 to rotate in the reactor, so that the gas inside the body 11 can form an axial airflow, thereby driving the material inside the reactor to flow, further increasing the flow efficiency of heat inside the reactor and improving the heating effect inside the reactor. Example

[0023] Further, such as Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the expandable and contractible deformation component includes: a positioning plate 16 fixedly installed on the periphery of the guide rod 14 near both ends by bolts, and a return spring 17 is fixedly installed on the adjacent sides of the two positioning plates 16 by bolts, and a sliding plate 18 is fixedly installed on the end of the return spring 17 away from the positioning plate 16 by bolts, and the sliding plate 18 is slidably sleeved on the periphery of the guide rod 14, and a plurality of brackets 19 distributed at the same intervals are hinged on the edges around the periphery of the sliding plate 18, and the adjacent ends of two adjacent brackets 19 in the vertical direction are fixedly installed with magnets 20 by bolts, and a heat-resistant bag is provided between the brackets 19.

[0024] Among them, the guide rod 14 driven by the motor 13 can drive the positioning disk 16 to rotate. As the speed of the guide rod 14 increases, the centrifugal force allows each bracket 19 to open away from one end of the sliding disk 18, so that the heat-resistant bag can be propped up, making the volume of the heat-resistant bag larger, thereby reducing the space size inside the reactor, allowing heat to be further quickly diffused into the entire cavity, further accelerating the heating efficiency inside the reactor, and making the heating speed inside the large reactor faster, thereby effectively improving the heating effect inside the reactor. When the rotation of the guide rod 14 is reduced, the vertically adjacent brackets 19 can be stored with the help of the magnetic adsorption effect of the magnet 20 between adjacent brackets 19, so as to realize the folding and storage of the heat-resistant bag.

[0025] like Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the heat-resistant bag includes: a first folding flap 21 fixedly installed between multiple brackets 19 located on the upper and lower sides of the guide rod 14 by bolts, a second folding flap 22 is sleeved on the middle part of the outer periphery of the guide rod 14, and the two side edges of the second folding flap 22 are respectively fixedly connected to the two first folding flaps 21 by bolts, and the outer periphery of the first folding flap 21 and the outer periphery of the second folding flap 22 are coated with a heat-resistant layer.

[0026] Among them, by cooperating with the first folding flap 21 and the second folding flap 22, the volume can be changed with the help of the support effect of the bracket 19, thereby achieving the effect of adjusting the volume of the internal cavity of the reactor. By occupying the middle space of the reactor, the heat can be quickly diffused to the surroundings, further accelerating the heating effect of the large reactor, saving heating time and improving processing efficiency.

[0027] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Within the scope of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

Claims

1. A strong heating reactor device, comprising: The main body (11) is characterized in that a head (2) is fixedly installed at the bottom of the main body (11), a circulation inlet (1) communicating with the interior of the main body (11) is fixedly installed at the middle of the lower part of the head (2), a guide tube (3) is arranged inside the main body (11), a tube sheet (4) is fixedly installed at the top and bottom of the guide tube (3), a plurality of heat exchange tubes (6) are fixedly installed between the two tube sheets (4), a heat medium inlet (5) communicating with the heat exchange tube (6) is fixedly installed on one side of the outer periphery of the main body (11) near the bottom end, a heat medium outlet (7) communicating with the heat exchange tube (6) is fixedly installed on one side of the outer periphery of the main body (11) near the top end, a stirring system (8) is arranged in the main body (11), a circulation outlet (9) communicating with the interior of the main body (11) is fixedly installed on the other side of the outer periphery of the main body (11), a discharge port (10) is arranged on both sides of the middle of the lower bottom of the head (2), and an expandable and contractible deformation component is arranged inside the main body (11).

2. A strong heating reactor device according to claim 1, characterized in that: The stirring system (8) comprises: a support frame (12) fixedly mounted at the top center of the body (11); a motor (13) fixedly mounted above the support frame (12); a power output end of the motor (13) passing through the support frame (12) and penetrating into the body (11) to be fixedly mounted with a guide rod (14); and a stirring blade (15) fixedly mounted at the bottom end of the guide rod (14).

3. A strong heating reactor device according to claim 2, characterized in that: The expandable and contractible deformation component includes: a positioning plate (16) fixedly mounted on the periphery of the guide rod (14) near both ends, a return spring (17) fixedly mounted on adjacent sides of the two positioning plates (16), a sliding plate (18) fixedly mounted on one end of the return spring (17) away from the positioning plate (16), the sliding plate (18) slidingly sleeved on the periphery of the guide rod (14), a plurality of brackets (19) distributed at the same intervals are hinged on the edges of the periphery of the sliding plate (18), adjacent ends of two adjacent brackets (19) in the vertical direction are fixedly mounted with magnets (20), and a heat-resistant bag is provided between the brackets (19).

4. A strong heating reactor device according to claim 3, characterized in that: The heat-resistant bag comprises: a first folding flap (21) fixedly mounted between a plurality of brackets (19) located on the upper and lower sides of a guide rod (14); a second folding flap (22) is sleeved on the middle portion of the outer periphery of the guide rod (14); the edges on both sides of the second folding flap (22) are fixedly connected to the two first folding flaps (21) respectively; and the outer peripheries of the first folding flap (21) and the second folding flap (22) are both coated with a heat-resistant layer.

5. A strong heating reactor device according to claim 2, characterized in that: The plurality of heat exchange tubes (6) are distributed in a ring shape inside the body (11), and the stirring blades (15) are located between adjacent sides of the plurality of heat exchange tubes (6).

6. A strong heating reactor device according to claim 2, characterized in that: The central axis of the stirring blade (15) is coaxially arranged with the virtual central line of the circulation inlet (1).

Citation Information

Patent Citations

  • Steam direct heating type reaction kettle

    CN117983158A