Rubber coating and spraying integrated production line

Abstract

The utility model discloses a rubber coating and spraying integrated production line which comprises a feeding mechanism, a cutting mechanism, a rubber coating mechanism, a first power mechanism, a paint spraying mechanism and a second power mechanism which are arranged in sequence, an oven is arranged below the paint spraying mechanism, the paint spraying mechanism is communicated with the oven, the rubber coating mechanism wraps a product with a rubber belt, and the second power mechanism is communicated with the rubber coating mechanism. The adhesive tape drives a product to move in the paint spraying mechanism and the oven, and the first power mechanism and the second power mechanism provide power for the adhesive tape. According to the rubber coating and spraying integrated production line provided by the utility model, after the rubber coating mechanism wraps the product with the rubber belt, the rubber belt drives the product to move in the paint spraying mechanism and the oven, so that the plate placing procedure and the carrying procedure are omitted, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of inductor manufacturing, and particularly relates to an integrated production line for coating and spraying. Background Art

[0002] Inductor coating spraying is a technology that forms a protective layer on the surface of the inductor. It can improve the insulation performance, wear resistance, high temperature resistance of the inductor and enhance its aesthetics.

[0003] In the related art, the products need to be manually encapsulated, painted, baked and transported. Each baking requires transport and plating, which affects production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide an integrated production line for coating and spraying, so as to solve the problem in the prior art that each baking requires transportation and plating, which affects production efficiency.

[0005] To this end, the utility model provides an integrated glue-coating and spray-painting production line, comprising: a loading mechanism, a cutting mechanism, a glue-coating mechanism, a first power mechanism, a paint-spraying mechanism, and a second power mechanism arranged in sequence. An oven is provided under the paint-spraying mechanism. The glue-coating mechanism wraps the product with tape, and the tape drives the product to move in the paint-spraying mechanism and the oven. The first power mechanism and the second power mechanism provide power for the tape.

[0006] Preferably, the feeding mechanism includes a transmission device, a robotic arm and a feeding platform, the robotic arm is arranged on the transmission device, the feeding platform is below the robotic arm, and the robotic arm is used to move the product.

[0007] Preferably, the cutting mechanism includes a first slide, a first cylinder and a cutting knife, fixed plates are provided on both sides of the first slide, the first cylinder is above the first slide, the cutting knife is installed at the bottom of the first cylinder, and the cutting knife is between the fixed plates.

[0008] Preferably, a transfer mechanism is provided between the cutting mechanism and the encapsulating mechanism, and the transfer mechanism is used for temporarily storing and transferring the products.

[0009] Preferably, the rubber coating mechanism includes a second slide, a pressure roller, an upper tape wheel, an upper guide wheel, a lower tape wheel and a lower guide wheel, the pressure roller is arranged on the second slide, the upper tape wheel is above the second slide, the lower tape wheel is arranged below the second slide, the upper guide wheel is between the upper tape wheel and the second slide, and the lower guide wheel is between the lower tape wheel and the second slide.

[0010] Preferably, the paint spraying mechanism includes a first spray box and a second spray box, the first spray box and the second spray box are above the oven, the bottoms of the first spray box and the second spray box are connected to the oven, a first spray head is provided in the first spray box, and a second spray head is provided in the second spray box.

[0011] Preferably, a first transmission wheel set is provided in the first spray box and the oven, and the adhesive tape is wound around the first transmission wheel set to drive the product to move.

[0012] Preferably, a second transmission wheel set is provided in the second spray box and the oven, and the tape is wound around the second transmission wheel set to drive the product to move.

[0013] Preferably, the second transmission wheel assembly is provided with a plurality of guide wheel assemblies, which are used to change the transmission direction of the tape in the oven. By changing the transmission direction of the tape in the oven through multiple guide wheel assemblies, the movement time of the tape is increased and the baking time of the product is adjusted.

[0014] Preferably, a plurality of driving wheels are provided in the first power mechanism and the second power mechanism. The driving wheels are connected to the motor, and the adhesive tape is wound around the driving wheels. The driving wheels are used to provide power for the movement of the adhesive tape.

[0015] Beneficial effects:

[0016] 1. The utility model provides an integrated glue-coating and spray-painting production line. After the product is wrapped with tape by the glue-coating mechanism, the tape drives the product to move in the spray-painting mechanism and the oven, which saves the plating process and the transportation process and improves production efficiency.

[0017] 2. In the present invention, the transmission direction of the tape in the oven is changed by multiple guide wheel groups, thereby increasing the movement time of the tape and adjusting the baking time of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is a structural diagram of an inductor product.

[0020] Figure 2 This is a structural schematic diagram of a glue-coating and spray-coating integrated production line provided by the utility model.

[0021] Figure 3 This is a structural schematic diagram of the feeding mechanism of a glue-coating and spray-coating integrated production line provided by the utility model.

[0022] Figure 4 This is a structural schematic diagram of the glue-coating mechanism of a glue-coating and spray-coating integrated production line provided by the utility model.

[0023] Figure 5 This is a structural schematic diagram of the paint spraying mechanism of an integrated glue-coating and spray-coating production line provided by the utility model.

[0024] In the figure, 1-feeding mechanism, 11-transmission device, 12-mechanical arm, 13-feeding platform, 2-cutting mechanism, 21-first slide, 22-first cylinder, 23-cutting knife, 24-fixed plate, 3-rubber coating mechanism, 31-second slide, 32-pressure roller, 33-upper tape wheel, 34-upper guide wheel, 35-lower tape wheel, 36-lower guide wheel, 4-first power mechanism, 5-painting mechanism, 51-first spray box, 52-second spray box, 53-first nozzle, 54-second nozzle, 55-first transmission wheel group, 56-second transmission wheel group, 6-second power mechanism, 7-oven, 8-transfer mechanism, 81-transfer table, 82-mechanical arm, 91-inductor, 92-frame. DETAILED DESCRIPTION

[0025] The present invention can be more easily understood by referring to the following detailed description of the preferred embodiments of the present invention and the included Examples. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art to which the present invention belongs. In the event of any conflict, the definitions in this specification shall prevail.

[0026] Example 1:

[0027] Inductor products such as Figure 1 As shown, multiple inductors 91 are fixed in a row by a frame 92. During production, the inductors 91 need to be cut from the frame 92 first, and then undergo the steps of encapsulating with glue, spraying the A side, baking once, cooling, spraying the B side, and baking twice.

[0028] Provides the following for completion Figure 2-5 The illustrated integrated glue-coating and spray-painting production line comprises: a feeding mechanism 1, a cutting mechanism 2, a glue-coating mechanism 3, a first power mechanism 4, a paint-spraying mechanism 5, and a second power mechanism 6 arranged in sequence. An oven 7 is provided below the paint-spraying mechanism 5. The glue-coating mechanism 3 wraps the product with tape, and the tape drives the product to move in the paint-spraying mechanism 5 and the oven 7. The first power mechanism 4 and the second power mechanism 6 provide power for the tape.

[0029] The loading mechanism 1 includes a transmission device 11, a robotic arm 12, and a loading platform 13. The robotic arm 12 is mounted on the transmission device 11, and the loading platform 13 is located below the robotic arm 12. The robotic arm 12 moves the product from the loading platform 13 to the first slide 21. In this embodiment, the transmission device 11 is a conveyor belt, and the robotic arm 12 is fixedly mounted on the conveyor belt. The motor drives the transmission belt to rotate, thereby driving the robotic arm 12 to move. The end of the robotic arm 12 is provided with a suction cup for sucking up the product.

[0030] The cutting mechanism 2 includes a first slide 21, a first cylinder 22, and a cutting blade 23. Fixed plates 24 are provided on either side of the first slide 21. The first cylinder 22 is located above the first slide 21, and the cutting blade 23 is mounted at the bottom of the first cylinder 22, between the fixed plates 24. The product slides within the first slide 21, with the frame positioned between the fixed plates 24. The first cylinder 22 drives the cutting blade 23 downward, separating the product from the frame.

[0031] A transfer mechanism 8 is provided between the cutting mechanism 2 and the gluing mechanism 3 for temporarily storing and transferring the products. The transfer mechanism 8 includes a transfer table 81 and a manipulator 82 for moving the products on the transfer table 81 to the gluing mechanism 3.

[0032] The wrapping mechanism 3 includes a second slide 31, a pressure roller 32, an upper tape pulley 33, an upper guide roller 34, a lower tape pulley 35, and a lower guide roller 36. The pressure roller 32 is positioned on the second slide 31, the upper tape pulley 33 is positioned above the second slide 31, and the lower tape pulley 35 is positioned below the second slide 31. The upper guide roller 34 is positioned between the upper tape pulley 33 and the second slide 31, and the lower guide roller 36 is positioned between the lower tape pulley 35 and the second slide 31. The adhesive tape is wound around the upper tape pulley 33 and the lower tape pulley 35, and guided by the upper guide roller 34 and the lower guide roller 36. After wrapping the product, the tape is compressed by the pressure roller 32, and the product is then moved by the tape. In this embodiment, the tape is 10 mm wide, and the upper and lower tapes are aligned.

[0033] The paint spraying mechanism 5 includes a first spray box 51 and a second spray box 52. The first and second spray boxes 51 and 52 are located above the oven 7, and their bottoms are connected to the oven 7. A first spray head 53 is located in the first spray box 51, and a second spray head 54 is located in the second spray box 52. A first transmission wheel set 55 is located within the first spray box 51 and the oven 7. The adhesive tape is wound around the first transmission wheel set 55 to drive the product. A second transmission wheel set 56 is located within the second spray box 52 and the oven 7. The adhesive tape is wound around the second transmission wheel set 56 to drive the product. When the product on the tape passes through the first spray head 53, surface A is sprayed. It then enters the oven 7 for baking. The product then returns to the first spray box 51 to cool to room temperature. It then enters the second spray box 52. When the product passes through the second spray head 54, surface B is sprayed. After spraying, it enters the oven 7 again for baking. In this embodiment, the spray width of the first nozzle 53 is 13 mm, the angle of the first nozzle 53 is 45°, the thickness of the sprayed paint is 0.04 mm to 0.011 mm, and the moving speed of the tape is 6 cm / s.

[0034] The second transmission wheel group 56 is provided with a plurality of guide wheel groups, which are used to change the transmission direction of the tape in the oven 7. By changing the transmission direction of the tape in the oven 7 through a plurality of guide wheel groups, the movement time of the tape is increased and the baking time of the product is adjusted.

[0035] The first power mechanism 4 and the second power mechanism 6 are provided with a plurality of driving wheels, which are connected to the motors. The adhesive tape is wound around the driving wheels, and the driving wheels are used to provide power for the movement of the adhesive tape.

[0036] Working Principle: Products are placed on the loading platform 13. The transmission device 11 drives the robot arm 12 to move. The robot arm 12 moves the framed product to the first slide 21. The cutter 23 cuts the product from the frame. The product enters the transfer table 81 from the second slide 31 for processing. The robot arm 82 on the transfer table 81 moves the product to the second slide 31. The tape is wound around the upper and lower tape rollers 33 and 35. The tape is guided by the upper and lower guide rollers 34 and 36. After wrapping the product, it is pressed by the pressure roller 32. The tape then drives the product forward. After passing through the first power mechanism 4, the product enters the first spray box 51. The product on the tape passes through the first spray head 53, where surface A is sprayed. It then enters the oven 7 for baking. After returning to the first spray box 51 for room temperature cooling, it enters the second spray box 52. The product passes through the second spray head 54, where surface B is sprayed. After spraying, it enters the oven 7 again for baking. The product then passes through the second power mechanism 6 to obtain the finished product. The driving wheels of the first power mechanism 4 and the second power mechanism 6 drive the adhesive belt to move forward.

Claims

1. A rubber coating and spraying integrated production line, characterized in that: include: A feeding mechanism, a cutting mechanism, a glue-wrapping mechanism, a first power mechanism, a painting mechanism, and a second power mechanism are arranged in sequence. An oven is provided below the painting mechanism, and the painting mechanism is connected to the oven. The glue-wrapping mechanism wraps the product with tape, and the tape drives the product to move in the painting mechanism and the oven. The first power mechanism and the second power mechanism provide power for the tape.

2. The integrated coating and spraying production line according to claim 1, characterized in that: The feeding mechanism includes a transmission device, a mechanical arm and a feeding platform. The mechanical arm is arranged on the transmission device, the feeding platform is below the mechanical arm, and the mechanical arm is used to move the product.

3. The integrated coating and spraying production line according to claim 1, characterized in that: The cutting mechanism includes a first slide, a first cylinder and a cutting knife. Fixed plates are provided on both sides of the first slide. The first cylinder is above the first slide. The cutting knife is installed at the bottom of the first cylinder and between the fixed plates.

4. The integrated coating and spraying production line according to claim 1, characterized in that: A transfer mechanism is provided between the cutting mechanism and the encapsulating mechanism, and the transfer mechanism is used for temporarily storing and transferring products.

5. The integrated coating and spraying production line according to claim 1, characterized in that: The rubber coating mechanism includes a second slide, a pressure roller, an upper tape wheel, an upper guide wheel, a lower tape wheel and a lower guide wheel. The pressure roller is arranged on the second slide, the upper tape wheel is above the second slide, the lower tape wheel is arranged below the second slide, the upper guide wheel is between the upper tape wheel and the second slide, and the lower guide wheel is between the lower tape wheel and the second slide.

6. The integrated coating and spraying production line according to claim 1, characterized in that: The paint spraying mechanism includes a first spray box and a second spray box, the first spray box and the second spray box are above the oven, the bottoms of the first spray box and the second spray box are connected to the oven, a first spray head is provided in the first spray box, and a second spray head is provided in the second spray box.

7. The integrated coating and spraying production line according to claim 6, characterized in that: A first transmission wheel set is provided in the first spray box and the oven, and the adhesive tape is wound around the first transmission wheel set to drive the product to move.

8. The integrated coating and spraying production line according to claim 6, characterized in that: A second transmission wheel set is provided in the second spray box and the oven, and the adhesive tape is wound around the second transmission wheel set to drive the product to move.

9. The integrated coating and spraying production line according to claim 8, characterized in that: The second transmission wheel group is provided with a plurality of guide wheel groups, and the guide wheel groups are used to change the transmission direction of the tape in the oven.

10. The integrated coating and spraying production line according to claim 1, characterized in that: A plurality of driving wheels are provided in the first power mechanism and the second power mechanism. The driving wheels are connected to the motor, and the adhesive tape is wound around the driving wheels. The driving wheels are used to provide power for the movement of the adhesive tape.

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