Automobile rearview mirror detecting and marking equipment

Abstract

The utility model relates to an automobile rearview mirror detection and marking device comprising a detection assembly which is provided with a rack, and the rack is provided with at least one feeding area, a detection area and a discharging area; a servo module is arranged in the length direction of the machine frame, a carrier is installed on the servo module in a sliding mode, and the carrier is used for placing a rearview mirror. A visual detector is arranged in the detection area, and the visual detector is mounted on the first mechanical arm; the robot assembly is provided with a supporting table, a second mechanical arm is installed on the supporting table, and a vacuum suction cup is installed at the front end of the second mechanical arm; the marking assembly is provided with a workbench, and a marking mechanism is installed on the workbench in a lifting mode; the discharging assembly comprises a belt conveying line, and a material blocking mechanism is installed at the tail end of the belt conveying line. According to the utility model, rearview mirror feeding, detection, marking and discharging are integrated, so that an efficient automatic production process is realized.

Description

Technical Field

[0001] The utility model belongs to the technical field of detection equipment, and in particular relates to a vehicle rearview mirror detection and marking device. Background Art

[0002] Automobile rearview mirror inspection is an important link to ensure the safety of the vehicle during driving. After the rearview mirror inspection is completed, it is marked to achieve the traceability of the rearview mirror.

[0003] Existing rearview mirror inspection and marking usually use multiple devices to operate separately, and there are the following defects in the inspection and marking process: 1. The inspection device is fixed, and the rearview mirror needs to be adaptively deflected to a certain angle in coordination with the inspection device, which places high requirements on the design of the rearview mirror installation fixture, but the existing adapter fixture will inevitably cause the rearview mirror to slip and other phenomena; 2. After the rearview mirror inspection is completed, it needs to be marked and other subsequent operations, but the existing marking machine also needs to form a rearview mirror installation fixture on its workbench, and when marking, the mirror needs to be placed face down on the fixture. Due to different operator techniques, it is inevitable that the marking will be crooked, unclear, and the mirror surface will be scratched; 3. The rearview mirror after marking needs to be manually arranged and placed, which is inefficient and it is difficult to ensure the quality of the material. Technical personnel in this field urgently need to solve the above technical problems. Utility Model Content

[0004] In view of the above-mentioned deficiencies in the prior art, the utility model provides a vehicle rearview mirror detection and marking device, which integrates rearview mirror loading, detection, marking and unloading to achieve an efficient automated production process.

[0005] The utility model adopts the following technical solutions:

[0006] An automobile rearview mirror inspection and marking device includes a detection component and a frame, wherein at least one loading area, a detection area and a discharge area are provided on the frame;

[0007] A servo module is arranged along the length direction of the frame, and the servo module is arranged between the loading area, the detection area and the unloading area. A carrier is slidably mounted on the servo module, and the carrier is used to place the rearview mirror;

[0008] A visual detector is arranged in the detection area, the visual detector is mounted on a first mechanical arm, the first mechanical arm is mounted on a frame, and a protective cover is provided above the detection area;

[0009] The robot assembly has a support platform, a second robot arm is installed on the support platform, and a vacuum suction cup is installed at the front end of the second robot arm for adsorbing the rearview mirror on the carrier in the unloading area to the marking assembly;

[0010] The marking assembly comprises a workbench, on which a marking mechanism is installed in a movably movable manner, and the marking mechanism faces vertically toward the blanking assembly;

[0011] The unloading component is arranged on one side of the marking component, and comprises a belt conveyor line. A material blocking mechanism is installed at the end of the belt conveyor line.

[0012] In a preferred embodiment of the present invention, two groups of servo modules are arranged in parallel and are respectively arranged on both sides of the first robotic arm, and carriers are installed on both groups of servo modules.

[0013] In a preferred embodiment of the present invention, the carrier includes a base, which is slidably mounted on the servo module. A contour seat is mounted on the base, the contour seat is hollow, and a through slot is provided in the middle of the contour seat.

[0014] In a preferred embodiment of the present invention, the protective cover extends to the loading area and the unloading area, a loading port is opened in the loading area, and a unloading port is opened in the unloading area. The carrier runs into the loading port and the unloading port, and a shooting switch is installed on both sides of the loading port and the unloading port.

[0015] In a preferred embodiment of the present invention, a suction cup frame is installed at the front end of the second robotic arm, and three groups of vacuum suction cups are provided, which are evenly distributed around the suction cup frame. The vacuum suction cups are connected to the vacuum source through a solenoid valve.

[0016] In a preferred embodiment of the present invention, the marking mechanism includes a lifting seat, and a laser emitting component is installed on the lifting seat extending to one side.

[0017] Beneficial effects:

[0018] The utility model is a car rearview mirror detection and marking equipment, which integrates rearview mirror loading, detection, marking and unloading to achieve an efficient automated production process;

[0019] The utility model is a detection and marking device for automobile rearview mirrors. It automates detection and marking, reduces manual intervention, and improves detection accuracy and production efficiency. The visual detector detects the horizontally placed rearview mirror from multiple angles and dimensions, and can accurately identify defects in the rearview mirror, thereby improving product inspection quality. The protective cover extends to the loading and unloading areas, and forms a loading and unloading port that interacts with the outside world, which can protect operators from the dangers brought by the movement of the robotic arm, while ensuring the normal operation of the equipment and the cleanliness of the production environment, and improving detection accuracy. The robot component cooperates with the marking component and the unloading component to achieve accurate marking and autonomous unloading of the rearview mirror.

[0020] The automobile rearview mirror detection and marking equipment of the utility model forms an automated production process through a control system, thereby reducing the production cycle of rearview mirror detection and marking, improving the overall efficiency of the production line, having a simple structure, and being easy to maintain and operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural diagram of a vehicle rearview mirror detection and marking device described in the utility model;

[0022] Figure 2 This is a left side view of the vehicle rearview mirror detection and marking device described in the utility model;

[0023] Figure 3 This is a schematic diagram of the installation structure of the robot component, marking component and blanking component described in the present utility model;

[0024] Figure 4 This is a schematic diagram of the installation structure of the carrier and the servo module according to the present invention;

[0025] Figure 5 This is a schematic structural diagram of the detection assembly described in the present utility model;

[0026] Figure 6 This is a top view of the automobile rearview mirror detection and marking equipment described in the utility model.

[0027] In the figure: 1 detection component, 11 frame, 12 servo module, 13 carrier, 131 base, 132 contour seat, 14 visual detector, 15 first robotic arm, 16 shooting switch;

[0028] 2 robot assembly, 21 support platform, 22 second robot arm, 23 vacuum suction cup, 24 suction cup frame;

[0029] 3 marking components, 31 working table, 32 marking mechanism, 321 lifting seat, 322 laser emission component;

[0030] 4 unloading components, 41 belt conveyor line, 42 material blocking mechanism. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] like Figure 1-3As shown, a vehicle rearview mirror inspection and marking device includes a detection component 1, a frame 11, and at least one loading area, a detection area and a discharge area are provided on the frame 11;

[0033] A servo module 12 is arranged along the length of the frame 11. The servo module 12 is arranged between the loading area, the detection area and the unloading area. A carrier 13 is slidably mounted on the servo module 12. The carrier 13 is used to store the rearview mirror.

[0034] A visual detector 14 is arranged in the detection area. The visual detector 14 is mounted on a first robotic arm 15. The first robotic arm 15 is mounted on the frame 11. A protective cover is provided above the detection area.

[0035] The robot assembly 2 has a support platform 21, on which a second robot arm 22 is mounted. A vacuum suction cup 23 is mounted at the front end of the second robot arm 22 for adsorbing the rearview mirror on the carrier 13 in the unloading area to the marking assembly 3;

[0036] The marking assembly 3 has a workbench 31 on which a marking mechanism 32 is mounted so as to be liftable, and the marking mechanism 32 faces vertically toward the blanking assembly 4;

[0037] The unloading assembly 4 is provided on one side of the marking assembly 3 and is used to unload the marked rearview mirror products one by one according to the production line. The unloading assembly 4 is provided as a belt conveyor line 41, and a material blocking mechanism 42 is installed at the end of the belt conveyor line 41.

[0038] The working principle and beneficial effects of the above embodiment are as follows:

[0039] When in use, the rearview mirror is placed on the carrier 13 in the loading area, and the servo module 12 drives the carrier 13 to move to the inspection area. In the inspection area, the visual detector 14 detects the rearview mirror with the assistance of the first robotic arm 15. After the inspection is completed, it moves to the unloading position with the carrier 13. The vacuum suction cup 23 of the robot assembly 2 is used to absorb the rearview mirror from the carrier 13. The rearview mirror faces the marking mechanism 32 vertically with the second robotic arm 22 to mark the rearview mirror. After the marking is completed, the rearview mirror moves with the second robotic arm 22 to the belt conveyor line 41 for conveying the finished rearview mirrors to the production line one by one. The blocking mechanism 42 prevents the rearview mirror at the end of the belt conveyor line 41 from falling.

[0040] The utility model is a vehicle rearview mirror inspection and marking device that automates inspection and marking, reduces manual intervention, and improves inspection accuracy and production efficiency. The visual detector can accurately identify defects in the rearview mirror, improving product inspection quality. The first robotic arm cooperates with the visual detector to perform multi-angle visual inspection on the horizontally placed rearview mirror, improving inspection accuracy and safety. The provision of a protective cover can protect the operator from the dangers caused by the movement of the robotic arm. The robot assembly cooperates with the marking assembly and the blanking assembly to achieve accurate marking and blanking of the rearview mirror.

[0041] The utility model reduces the production cycle of rearview mirror detection and marking through an automated process, improves the overall efficiency of the production line, has a simple structure, and is easy to maintain and operate.

[0042] In one embodiment,

[0043] There are two sets of servo modules 12 arranged in parallel, one on each side of the first robotic arm 15 , and a carrier 13 is installed on each of the two sets of servo modules 12 ;

[0044] The arrangement of two sets of servo modules 12 improves the detection and processing capability of the rearview mirror, optimizes the detection efficiency, and realizes effective control of the production rhythm.

[0045] In one embodiment,

[0046] The carrier 13 includes a base 131, which is slidably mounted on the servo module 12. A contour seat 132 is mounted on the base 131. The contour seat 132 is hollow and has a through slot in the middle thereof.

[0047] The base 131 is the supporting part of the carrier 13 and is slidably installed on the servo module 12 so that the base 131 moves along the servo module 12. The contoured seat 132 is installed on the base 131. The contoured seat 132 adapts to the shape and size of the rearview mirror to ensure the stability of the rearview mirror when moving at each workstation. The contoured seat 132 is hollow in design and has a through groove in the middle to facilitate the operator to take and place the rearview mirror. The contoured seat 132 can be adaptively modified according to the type and specifications of the rearview mirror and has high compatibility.

[0048] In one embodiment,

[0049] like Figure 4-6 As shown, the protective cover extends to the loading area and the unloading area, a loading port is opened in the loading area, and a unloading port is opened in the unloading area. The carrier 13 runs into the loading port and the unloading port, and a shooting switch 16 is installed on both sides of the loading port and the unloading port;

[0050] The protective cover not only covers the inspection area but also extends to the loading and unloading areas, thus protecting the operator from possible injuries caused by moving parts and preventing foreign matter from entering the interior of the equipment, thereby ensuring the normal operation of the equipment and the cleanliness of the production environment. The loading and unloading ports are connected to the outside world and are used to place the rearview mirror into the carrier 13 and remove the inspected rearview mirror from the carrier 13, respectively, so that the operator or the robot assembly 2 can operate conveniently.

[0051] By installing the beam switches 16 at the loading port and the unloading port, the position of the carrier 13 can be accurately controlled and monitored, thereby improving the automation level and reliability of the entire production process.

[0052] In one embodiment,

[0053] Another example Figure 3 As shown, a suction cup frame 24 is installed at the front end of the second robotic arm 22, and three groups of vacuum suction cups 23 are provided, evenly distributed around the suction cup frame 24. The vacuum suction cups 23 are connected to the vacuum source through a solenoid valve;

[0054] There are three groups of vacuum suction cups 23, which are evenly distributed around the suction cup frame 24, which helps to provide uniform adsorption force and ensure the stability of the rearview mirror during transportation.

[0055] In one embodiment,

[0056] The marking mechanism 32 includes a lifting seat 321, and a laser emitting component 322 is installed on one side of the lifting seat 321;

[0057] The laser emitting component 322 will be precisely docked with the marking area of the rearview mirror under the guidance of the lifting base 321, making it easy to adjust the height and position of the marking.

[0058] In summary:

[0059] The automobile rearview mirror detection and marking equipment described in the utility model integrates rearview mirror loading, detection, marking and unloading to realize an efficient automated production process;

[0060] The utility model is a detection and marking device for automobile rearview mirrors. It automates detection and marking, reduces manual intervention, and improves detection accuracy and production efficiency. The visual detector can accurately identify defects in the rearview mirror, improving product inspection quality. The setting of the protective cover can protect the operator from the dangers caused by the movement of the robotic arm. The robot component cooperates with the marking component and the blanking component to achieve accurate marking and blanking of the rearview mirror.

[0061] The automobile rearview mirror detection and marking equipment of the utility model forms an automated production process through a control system, thereby reducing the production cycle of rearview mirror detection and marking, improving the overall efficiency of the production line, having a simple structure, and being easy to maintain and operate.

[0062] The above shows and describes the basic principles, main features and advantages of the present invention. The front, back, left and right used in the text are not specific, and are mainly used to more intuitively illustrate the technical solution, and do not have a limiting effect. Technical personnel in this industry should understand that the above implementation methods are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the content of the present invention and implement it, and cannot be used to limit the scope of protection of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of protection of the present invention.

Claims

1. A vehicle rearview mirror detection and marking device, characterized by: The invention comprises a detection assembly (1) having a frame (11), wherein at least one loading area, a detection area and a unloading area are provided on the frame (11); A servo module (12) is arranged along the length direction of the frame (11), and the servo module (12) is arranged between the loading area, the detection area and the unloading area. A carrier (13) is slidably mounted on the servo module (12), and the carrier (13) is used to place a rearview mirror; A visual detector (14) is arranged in the detection area, the visual detector (14) is mounted on a first mechanical arm (15), the first mechanical arm (15) is mounted on a frame (11), and a protective cover is provided above the detection area; The robot assembly (2) has a support platform (21), a second robot arm (22) is mounted on the support platform (21), and a vacuum suction cup (23) is mounted at the front end of the second robot arm (22) for adsorbing the rearview mirror on the carrier (13) in the unloading area to the marking assembly (3); The marking assembly (3) comprises a workbench (31), on which a marking mechanism (32) is mounted in a movably movable manner, and the marking mechanism (32) faces vertically toward the blanking assembly (4); The unloading assembly (4) is arranged on one side of the marking assembly (3), and comprises a belt conveyor line (41). A material blocking mechanism (42) is installed at the end of the belt conveyor line (41).

2. The vehicle rearview mirror detection and marking device according to claim 1, characterized in that: The servo modules (12) are arranged in two groups in parallel and are respectively arranged on both sides of the first mechanical arm (15). The two groups of servo modules (12) are both equipped with carriers (13).

3. The vehicle rearview mirror detection and marking device according to claim 1, characterized in that: The carrier (13) comprises a base (131) which is slidably mounted on the servo module (12). A contour seat (132) is mounted on the base (131). The contour seat (132) is hollow and has a through slot in the middle thereof.

4. The vehicle rearview mirror detection and marking device according to claim 1, characterized in that: The protective cover extends to the loading area and the unloading area, a loading port is provided in the loading area, and a unloading port is provided in the unloading area. The carrier (13) runs into the loading port and the unloading port, and a shooting switch (16) is installed on both sides of the loading port and the unloading port.

5. The vehicle rearview mirror detection and marking device according to claim 1, characterized in that: A suction cup frame (24) is installed at the front end of the second mechanical arm (22), and three groups of vacuum suction cups (23) are arranged and evenly distributed around the suction cup frame (24). The vacuum suction cups (23) are connected to a vacuum source through a solenoid valve.

6. The vehicle rearview mirror detection and marking device according to claim 1, characterized in that: The marking mechanism (32) comprises a lifting seat (321), and a laser emitting component (322) is installed on one side of the lifting seat (321).

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