Automatic waste bag removing device

By designing an automatic waste bag picking device, using the combination of lifting columns and weighing sensors, the precise weighing and automatic removal of packaging bags is achieved, solving the problem of low efficiency of manual waste bag picking and improving production efficiency.

CN223221973UActive Publication Date: 2025-08-15RUIAN MEISHENG MASCH CO LTD
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Patent Information

Application Number
CN202422405030.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-03
Publication Date
2025-08-15
Estimated Expiration
2034-10-03

AI Technical Summary

Technical Problem

In the prior art, manual waste bag removal is inefficient and susceptible to human factors, making it difficult to meet efficient and precise production needs.

Method used

An automatic waste bag removal device is designed, including a plate, a lifting column, a weighing sensor and a clamping drive mechanism. The lifting column drives the weighing sensor to lift in the vertical direction to lift the packaging bag. Combined with the clamping drive mechanism, the clamping machine is automatically controlled to open the clamp to achieve accurate weighing and removal of the packaging bag.

Benefits of technology

It significantly improves the waste removal efficiency of packaging bags, reduces the influence of human factors, and achieves efficient and accurate packaging bag quality inspection and removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of packaging machines, and provides an automatic waste bag removing device which comprises a platen, a lifting column, a weighing sensor, a machine clamp and a clamping driving mechanism. Wherein the bedplate is arranged to be in a horizontal state; the lifting column is vertically connected to the platen and used for lifting relative to the platen in the axial direction of the lifting column. The weighing sensor is connected to the tail end of the lifting column and is used for weighing; the machine clamp and the weighing sensor are located on the same side of the platen and arranged at an interval with the platen, and the weighing sensor is located under the machine clamp in the vertical direction. The clamping driving mechanism is in transmission connection with the machine clamp and used for driving the machine clamp to be opened, and the weighing sensor is in communication connection with the clamping driving mechanism.
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Description

Technical Field

[0001] The present application relates to the field of packaging machines, and in particular to an automatic waste bag rejection device. Background Art

[0002] In traditional packaging processes, after materials are placed in bags, they are typically weighed manually to check product quality and to manually remove unqualified products. This process often presents significant efficiency bottlenecks. Specifically, manual weighing not only requires a significant amount of manpower, but is also susceptible to human factors such as fatigue and distraction, making it difficult to guarantee the accuracy and efficiency of weighing results. As production scale expands and the pace of production accelerates, manual weighing and removal methods can no longer meet the needs of efficient and accurate production. Therefore, it is necessary to solve the above technical problems. Summary of the Invention

[0003] The purpose of the embodiments of the present application is to provide an automatic waste bag rejection device to solve the technical problem of low efficiency of manual waste bag rejection in the prior art.

[0004] To achieve the above objectives, the technical solution adopted in this application is to provide an automatic waste bag rejection device, comprising:

[0005] The table is set to a horizontal state;

[0006] A lifting column, vertically connected to the platform and used to lift and lower relative to the platform along its own axis;

[0007] a load cell connected to the end of the lifting column and used for weighing;

[0008] a machine clamp, located on the same side of the table as the weighing sensor and spaced apart from the table, wherein the weighing sensor is located directly below the machine clamp in the vertical direction;

[0009] The clamping drive mechanism is connected to the machine clamp in a transmission manner and is used to drive the machine clamp to open. The weighing sensor is communicatively connected to the clamping drive mechanism.

[0010] Optionally, the machine clamp includes a fixed clamp and a dynamic clamp that are matched with each other, and also includes a sleeve connected to the fixed clamp, a push rod connected to the dynamic clamp, and a push column connected to the push rod, the push rod is movably installed inside the sleeve and can move along the axial direction of the sleeve to drive the dynamic clamp away from the fixed clamp, the push column penetrates the side wall of the sleeve along the radial direction of the sleeve and extends from the inside of the sleeve to the outside of the sleeve, and a long groove for the push column to move is formed on the side wall of the sleeve;

[0011] The clamping drive mechanism includes a column vertically connected to the table, a pushing cylinder installed on the column, and a push plate connected to the power end of the pushing cylinder. The output direction of the pushing cylinder is parallel to the axial direction of the sleeve and the part of the push column extending out of the sleeve is located on the moving path of the push plate.

[0012] Optionally, the machine clamps are arranged in pairs and spaced apart, and the push plate has a width of a preset size and is capable of synchronously pushing the two push pins in each pair of the machine clamps.

[0013] Optionally, the automatic waste bag rejection device further comprises a turntable rotatably mounted on the table;

[0014] The rotation center axis of the turntable is perpendicular to the table, the machine clamps are connected to the edge of the turntable and are evenly arranged in multiple groups around the rotation center axis of the turntable, and the turntable has a radius of a preset size so that the push pins in each group of the machine clamps can be in the moving path of the push plate in sequence during the rotation of the turntable relative to the table.

[0015] Optionally, the automatic waste bag rejection device further comprises a flip plate hinged on the weighing sensor and a flip drive mechanism transmission-connected to the flip plate and used to drive the flip plate to rotate relative to the weighing sensor;

[0016] The flip plate is located on a side of the weighing sensor close to the machine clamp and can be controlled by the flip driving mechanism to be tilted relative to the table plate or parallel to the table plate.

[0017] Optionally, the flip drive mechanism further comprises a fixing seat connected to the lifting column and a flip cylinder mounted on the fixing seat and communicatively connected to the weighing sensor;

[0018] At least a portion of the flip plate is located on an extension path of the piston rod in the flip cylinder.

[0019] Optionally, the flip drive mechanism further includes a support seat provided between the flip plate and the weighing sensor;

[0020] The support base is close to the hinge axis between the flip plate and the weighing sensor and can make the flip plate be suspended away from one side of the support base.

[0021] Optionally, the flip drive mechanism further includes a support plate connected to the support seat and stacked with the flip plate.

[0022] The beneficial effect of the automatic waste bag rejection device provided by the present application is that, compared with the prior art, in the automatic waste bag rejection device provided by the present application, since the table is set in a horizontal state and the lifting column vertically connected to the table can be raised and lowered relative to the table along its own axis, and since the weighing sensor connected to the lifting column is located directly below the machine clamp in the vertical direction, when the lifting column drives the weighing sensor to gradually rise relative to the table, the weighing sensor can lift the target packaging bag clamped in the machine clamp and accurately obtain the weight of the target packaging bag after the machine clamp loses its force on the target packaging bag. In this way, the clamping drive mechanism that is communicatively connected to the weighing sensor can automatically control whether the machine clamp is opened to release the quality-defective packaging bag from the machine clamp based on the weight detection signal of the weighing sensor, thereby significantly improving the packaging bag rejection efficiency, which is far superior to the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0024] Figure 1 A schematic diagram of the overall structure of the automatic waste bag rejection device provided in an embodiment of the present application;

[0025] Figure 2 A schematic diagram of the partial structure of the automatic waste bag rejection device provided in an embodiment of the present application;

[0026] Figure 3 A partial structural cross-sectional view of the automatic waste bag rejection device provided in an embodiment of the present application.

[0027] Among them, the figure marks in the figure are: 101, table; 102, lifting column; 103, weighing sensor; 104, machine clamp; 141, fixed clamp; 142, dynamic clamp; 143, sleeve; 144, push rod; 145, push column; 146, long groove; 147, spring; 148, retaining ring; 151, column; 152, pushing cylinder; 153, push plate; 106, turntable; 107, flip plate; 181, fixed seat; 182, flip cylinder; 183, support seat; 184, support plate. DETAILED DESCRIPTION

[0028] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0029] It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or indirectly on the other element. When an element is referred to as being “connected to” another element, it may be directly connected to the other element or indirectly connected to the other element.

[0030] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. Throughout the description of this application, "plurality" means two or more, unless otherwise specifically defined.

[0032] Please also refer to Figures 1 to 3 The following describes an automatic waste bag rejection device provided in an embodiment of the present application. The automatic waste bag rejection device includes a platform 101, a lifting column 102, a weighing sensor 103, a machine clamp 104, and a clamping drive mechanism.

[0033] The table 101 is set to a horizontal state; the lifting column 102 is vertically connected to the table 101 and is used to lift and lower relative to the table 101 along its own axis; the weighing sensor 103 is connected to the end of the lifting column 102 and is used for weighing; the machine clamp 104 and the weighing sensor 103 are located on the same side of the table 101 and are spaced apart from the table 101, and the weighing sensor 103 is located directly below the machine clamp 104 in the vertical direction; the clamping drive mechanism is transmission-connected to the machine clamp 104 and is used to drive the machine clamp 104 to open, and the weighing sensor 103 is communicatively connected to the clamping drive mechanism.

[0034] According to the above-mentioned structure provided in this embodiment, in the automatic waste bag rejection device provided in this embodiment, since the table 101 is set in a horizontal state and the lifting column 102 vertically connected to the table 101 can be raised and lowered relative to the table 101 along its own axis, and since the weighing sensor 103 connected to the lifting column 102 is located directly below the machine clamp 104 in the vertical direction, as the lifting column 102 drives the weighing sensor 103 to gradually rise relative to the table 101, the weighing sensor 103 can lift the target package bag clamped in the machine clamp 104 and accurately obtain the weight of the target package bag after the machine clamp 104 loses its force on the target package bag. In this way, the clamping drive mechanism connected to the weighing sensor 103 can automatically control whether the machine clamp 104 opens to release the defective package bag from the machine clamp 104 based on the weight detection signal of the weighing sensor 103, thereby significantly improving the waste bag rejection efficiency, far superior to the existing technology.

[0035] In another embodiment of this application, please refer to Figures 1 to 3 The machine clamp 104 includes a fixed clamp 141 and a dynamic clamp 142 that are arranged in a matching manner, and also includes a sleeve 143 connected to the fixed clamp 141, a push rod 144 connected to the dynamic clamp 142, and a push column 145 connected to the push rod 144. The push rod 144 is movably installed in the interior of the sleeve 143 and can move along the axial direction of the sleeve 143 to drive the dynamic clamp 142 away from the fixed clamp 141. The push column 145 penetrates the side wall of the sleeve 143 along the radial direction of the sleeve 143 and extends from the interior of the sleeve 143 to the outside of the sleeve 143. A long groove 146 for the push column 145 to move is formed on the side wall of the sleeve 143; the clamping drive mechanism includes a column 151 vertically connected to the table 101, a column 151 installed on the column 151, and a push column 145 on the bottom of the sleeve 143. The pushing cylinder 152 and the pushing plate 153 connected to the power end of the pushing cylinder 152, the output direction of the pushing cylinder 152 is parallel to the axial direction of the sleeve 143 and the part of the pushing column 145 extending out of the sleeve 143 is located on the moving path of the pushing plate 153; usually, a hollow retaining ring 148 is provided at one end of the sleeve 143 close to the fixed clamp 141, and the spring 147 is sleeved on the pushing rod 144, and its two ends in the elastic deformation direction are respectively abutted between the retaining ring 148 and the pushing column 145, so that after the external force pushing the dynamic clamp 142 away from the fixed clamp 141 disappears, the pushing rod 144 retreats to automatically move the dynamic clamp 142 closer to the fixed clamp 141, so that the dynamic clamp 142 and the fixed clamp 141 remain in a clamped state.

[0036] According to the above structure provided in this embodiment, when the weighing sensor 103 detects a packaging bag that fails to meet the weight requirements, it can transmit a detection signal to the pushing cylinder 152. Since the portion of the push pin 145 extending out of the sleeve 143 is located on the moving path of the push plate 153, the pushing cylinder 152 can push the push pin 145 to move in the long slot 146 on the sleeve 143 through the push plate 153, and the push rod 144 connected to the push pin 145 can also follow the push pin 145 to move axially along the sleeve 143, and move the dynamic clamp 142 connected to the push rod 144 away from the fixed clamp 141 connected to the sleeve 143. In this way, the release operation of the target packaging bag can be completed quickly, which is conducive to further improving the efficiency of rejecting packaging bags.

[0037] In another embodiment of this application, please refer to Figures 1 to 3 The clamps 104 are arranged in pairs and spaced apart. The push plates 153 have a preset width and are capable of synchronously pushing the two push pins 145 in each pair of clamps 104. According to the structure provided in this embodiment, the paired clamps 104 ensure good clamping stability of the target package bag, while the push plates 153, which can synchronously push the two push pins 145 in each pair of clamps 104, enable each pair of clamps 104 to synchronously release the target package bag, thereby further improving the efficiency of rejecting waste packages.

[0038] In another embodiment of this application, please refer to Figures 1 to 3 The automatic bag rejection device further includes a turntable 106 rotatably mounted on the table 101; the rotation axis of the turntable 106 is perpendicular to the table 101, and multiple groups of machine clamps 104 are connected to the edge of the turntable 106 and are evenly arranged around the rotation axis of the turntable 106. The turntable 106 has a preset radius so that the push pins 145 in each group of machine clamps 104 can be sequentially located in the movement path of the push plate 153 during the rotation of the turntable 106 relative to the table 101. According to the above structure provided in this embodiment, the turntable 106 can sequentially drive the push pins 145 in multiple groups of machine clamps 104 to the movement path of the push plate 153 by rotating around the rotation axis perpendicular to the table 101. In this way, the inspection and rejection process of another group of target packaging bags can be carried out simultaneously while other operation processes are being performed on another group of target packaging bags, which is conducive to further improving the efficiency of packaging bag rejection.

[0039] In another embodiment of this application, please refer to Figures 1 to 3The automatic bag rejection device further includes a flip plate 107 hinged on the load cell 103 and a flip drive mechanism that is transmission-connected to the flip plate 107 and is used to drive the flip plate 107 to rotate relative to the load cell 103. The flip plate 107 is located on the side of the load cell 103 near the clamp 104 and can be controlled by the flip drive mechanism to tilt relative to the table 101 or to be parallel to the table 101. According to the above structure provided in this embodiment, the flip plate 107 can be horizontally placed between the load cell 103 and the target bag during the process of the load cell 103 weighing the target bag. When the target bag fails the weight test and the clamp 104 is opened, the flip plate can be driven by the flip drive mechanism to flip to a tilted position relative to the table 101. In this way, the target bag abutting the flip plate 107 can automatically slide along the inclined surface formed by the flip plate 107 into the defective product collection container, which is conducive to further improving the efficiency of bag rejection.

[0040] In another embodiment of this application, please refer to Figures 1 to 3 The flip drive mechanism further includes a fixed base 181 connected to the lifting column 102, and a flip cylinder 182 mounted on the fixed base 181 and communicatively connected to the load cell 103. At least a portion of the flip plate 107 is located in the extension path of the piston rod in the flip cylinder 182. According to the structure provided in this embodiment, the flip cylinder 182, which is communicatively connected to the load cell 103, can automatically control whether its piston rod extends based on the detection signal from the load cell 103. Since at least a portion of the flip plate 107 is located in the extension path of the piston rod in the flip cylinder 182, the flip cylinder 182 can tilt the flip plate 107 by extending the piston rod, which further improves the efficiency of rejecting packaging bags.

[0041] In another embodiment of this application, please refer to Figures 1 to 3 The flip drive mechanism further includes a support base 183 provided between the flip plate 107 and the weighing sensor 103; the support base 183 is close to the hinge axis between the flip plate 107 and the weighing sensor 103 and can allow the flip plate 107 to be suspended on the side away from the support base 183. According to the above structure provided in this embodiment, since the support base 183 provided between the flip plate 107 and the weighing sensor 103 can allow the flip plate 107 to be suspended on the side away from the support base 183, this, on the one hand, allows the weighing sensor 103 to obtain the weight detection result of the target package more quickly and accurately during the process of the flip plate 107 contacting the target package, and on the other hand, it can also achieve the automatic reset effect of the flip plate 107 under the action of gravity, which is conducive to further improving the efficiency of rejecting waste bags.

[0042] In another embodiment of this application, please refer to Figures 1 to 3 The flip drive mechanism further includes a support plate 184 connected to the support base 183 and stacked with the flip plate 107. According to the structure provided in this embodiment, the support plate 184 stacked with the flip plate 107 can provide stable support for the flip plate 107, which can significantly increase the load capacity of the flip plate 107 and further improve the efficiency of rejecting waste bags.

[0043] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. An automatic waste bag rejection device, characterized in that: include: The table (101) is set in a horizontal state; A lifting column (102), vertically connected to the platform (101) and used for lifting and lowering relative to the platform (101) along its own axial direction; a weighing sensor (103) connected to the end of the lifting column (102) and used for weighing; A machine clamp (104) is located on the same side of the platform (101) as the weighing sensor (103) and is spaced apart from the platform (101), and the weighing sensor (103) is located directly below the machine clamp (104) in the vertical direction; A clamping drive mechanism is in transmission connection with the machine clamp (104) and is used to drive the machine clamp (104) to open, and the weighing sensor (103) is in communication connection with the clamping drive mechanism.

2. The automatic waste bag rejection device according to claim 1, characterized in that: The machine clamp (104) includes a fixed clamp (141) and a dynamic clamp (142) that are arranged in a matching manner, and also includes a sleeve (143) connected to the fixed clamp (141), a push rod (144) connected to the dynamic clamp (142), and a push column (145) connected to the push rod (144), wherein the push rod (144) is movably installed inside the sleeve (143) and can move along the axial direction of the sleeve (143) to drive the dynamic clamp (142) away from the fixed clamp (141), and the push column (145) penetrates the side wall of the sleeve (143) along the radial direction of the sleeve (143) and extends from the inside of the sleeve (143) to the outside of the sleeve (143), and a long groove (146) for the push column (145 to move is formed on the side wall of the sleeve (143); The clamping drive mechanism includes a column (151) vertically connected to the platform (101), a pushing cylinder (152) installed on the column (151), and a push plate (153) connected to the power end of the pushing cylinder (152), the output direction of the pushing cylinder (152) is parallel to the axial direction of the sleeve (143), and the part of the pushing column (145) extending out of the sleeve (143) is located on the moving path of the push plate (153).

3. The automatic waste bag rejection device according to claim 2, characterized in that: The machine clamps (104) are arranged in pairs and spaced apart, and the push plate (153) has a width of a preset size and is capable of synchronously pushing the two push pins (145) in each pair of the machine clamps (104).

4. The automatic waste bag rejection device according to claim 3, characterized in that: The automatic waste bag rejection device further comprises a turntable (106) rotatably mounted on the table (101); The rotation center axis of the turntable (106) is perpendicular to the table (101), the machine clamps (104) are connected to the edge of the turntable (106) and are evenly arranged in multiple groups around the rotation center axis of the turntable (106), and the turntable (106) has a radius of a preset size so that the push pins (145) in each group of the machine clamps (104) can be in the moving path of the push plate (153) in sequence during the rotation of the turntable (106) relative to the table (101).

5. The automatic waste bag rejection device according to any one of claims 1 to 4, characterized in that: The automatic waste bag rejection device further comprises a flip plate (107) hinged on the weighing sensor (103) and a flip drive mechanism that is transmission-connected to the flip plate (107) and is used to drive the flip plate (107) to rotate relative to the weighing sensor (103); The flip plate (107) is located on a side of the weighing sensor (103) close to the machine clamp (104) and can be controlled by the flip drive mechanism to tilt relative to the table (101) or be parallel to the table (101).

6. The automatic waste bag rejection device according to claim 5, characterized in that: The flip drive mechanism further includes a fixing seat (181) connected to the lifting column (102) and a flip cylinder (182) mounted on the fixing seat (181) and communicatively connected to the weighing sensor (103); At least a portion of the flip plate (107) is located on the extension path of the piston rod in the flip cylinder (182).

7. The automatic waste bag rejection device according to claim 6, characterized in that: The flip drive mechanism further includes a support seat (183) cushioned between the flip plate (107) and the weighing sensor (103); The support base (183) is close to the hinge axis between the flip plate (107) and the weighing sensor (103) and is capable of causing the flip plate (107) to be suspended away from a side of the support base (183).

8. The automatic waste bag rejection device according to claim 7, characterized in that: The turnover drive mechanism further comprises a support plate (184) connected to the support seat (183) and stacked with the turnover plate (107).