Air conditioner fan blade finished product inspection device

Abstract

The utility model provides an air conditioner fan blade finished product inspection device. The air conditioner fan blade finished product inspection device comprises a workbench, a conveying mechanism, a first detection mechanism, a second detection mechanism, a collection mechanism and a recovery mechanism, the conveying mechanism is arranged on the workbench, a first mounting rack and a second mounting rack are arranged on the workbench, the first detection mechanism is arranged on the first mounting rack, and the second detection mechanism is arranged on the second mounting rack; a recycling opening is formed in the workbench, the recycling mechanism is arranged below the workbench and corresponds to the recycling opening, and the collecting mechanism is arranged at the end, away from the conveying mechanism, of the workbench. By using the air conditioner fan blade finished product inspection device, through cooperation of the workbench, the conveying mechanism, the first detection mechanism, the second detection mechanism, the collection mechanism and the recovery mechanism, finished air conditioner fan blades can be rapidly detected, automatic sorting is carried out, the overall error is small, time and labor are saved, and the accuracy rate of finished product detection can be well ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of inspection equipment, in particular to a finished product inspection device for air-conditioning fan blades. Background Art

[0002] Cross-flow fans in air conditioners are a special type of fan, typically tower-shaped, but also available in large cylindrical configurations. The concentrated, columnar airflow allows for multiple fans to be used in combination, creating a relay-style airflow transmission. The impeller is typically made of aluminum alloy or engineering plastic. Aluminum alloy impellers offer high strength, light weight, and high-temperature resistance, ensuring long-term, stable operation without deformation. Plastic impellers are injection molded and ultrasonically welded, and are generally used in lower-speed applications and have larger diameters.

[0003] Currently, after common air conditioner fan blades are processed, they need to be manually inspected by staff, which is time-consuming and labor-intensive, and cannot be accurately inspected. There are errors, which affects the inspection accuracy of the finished air conditioner fan blades. Utility Model Content

[0004] In order to solve the above problems, the present utility model adopts the following technical solutions: a finished product inspection device for air-conditioning fan blades, comprising: a workbench, a conveying mechanism, a first inspection mechanism, a second inspection mechanism, a collecting mechanism and a recycling mechanism;

[0005] The conveying mechanism is arranged on the workbench, a first mounting frame and a second mounting frame are arranged on the workbench, the first detecting mechanism is arranged on the first mounting frame, and the second detecting mechanism is arranged on the second mounting frame;

[0006] A recycling port is provided on the workbench, the recycling mechanism is arranged below the workbench, and the recycling mechanism is arranged corresponding to the recycling port, and the collecting mechanism is arranged at one end of the workbench away from the conveying mechanism.

[0007] Furthermore, the conveying mechanism includes a first motor, a conveyor belt and a plurality of placement platforms, the first motor is used to drive the conveyor belt, and the plurality of placement platforms are equidistantly arranged on the conveyor belt.

[0008] Furthermore, a plurality of placement seats are provided on each of the placement tables, and the plurality of placement seats are arranged at intervals.

[0009] Furthermore, the first detection mechanism includes a plurality of detectors, each of the detectors faces the conveyor belt, and each of the placement seats is movably located below a detector.

[0010] Furthermore, several of the detectors are cameras.

[0011] Furthermore, the camera is used to detect the size and surface smoothness of the air conditioner fan blades.

[0012] Furthermore, the second detection mechanism includes a second motor, a screw rod, a slider, a plurality of driving cylinders, a plurality of clamps and a plurality of weighing devices. The second motor and the screw rod are both arranged on the second mounting frame. The output shaft of the second motor is connected to the screw rod. The slider is slidably arranged on the screw rod. A plurality of the driving cylinders are equidistantly arranged on the slider, and the air rod of each driving cylinder drives a clamp. A weighing device is arranged on each clamp.

[0013] Furthermore, several of the clamps are electric clamps.

[0014] Furthermore, the collecting mechanism is a collecting box, and the recycling mechanism is a recycling box.

[0015] Furthermore, it also includes a control system, and the first motor, the plurality of the detectors, the second motor, the plurality of the driving cylinders, the plurality of the clamps and the plurality of the weighing devices are all connected to the control system via electrical signals.

[0016] The beneficial effects of the present invention are: using this air-conditioning fan blade finished product inspection device, through the cooperation between the workbench, the conveying mechanism, the first detection mechanism, the second detection mechanism, the collection mechanism and the recycling mechanism, the finished air-conditioning fan blades can be quickly inspected and automatically sorted, the overall error is small, time and labor are saved, and the accuracy of finished product inspection can be well ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings further illustrate the present invention, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention.

[0018] Figure 1 This is a schematic diagram of the overall structure of a finished product inspection device for air-conditioning fan blades provided by one embodiment;

[0019] Figure 2 A schematic diagram of the connection between a driving cylinder and a clamp in one direction provided by an embodiment. DETAILED DESCRIPTION

[0020] The following will further describe the technical solution of the present invention in conjunction with the drawings of the embodiments of the present invention. The present invention is not limited to the following specific implementation methods. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

[0021] like Figures 1 to 2As shown, a finished product inspection device for air-conditioning fan blades includes: a workbench 100, a conveying mechanism, a first detection mechanism 300, a second detection mechanism, a collection mechanism 500 and a recovery mechanism 600; the conveying mechanism is arranged on the workbench 100, and a first mounting bracket 120 and a second mounting bracket 130 are provided on the workbench 100, the first detection mechanism 300 is arranged on the first mounting bracket 120, and the second detection mechanism is arranged on the second mounting bracket 130; a recovery port 110 is opened on the workbench 100, the recovery mechanism 600 is arranged below the workbench 100, and the recovery mechanism 600 is arranged corresponding to the recovery port 110, and the collecting mechanism 500 is arranged at one end of the workbench 100 away from the conveying mechanism.

[0022] Specifically, the conveying mechanism includes a first motor 210, a conveyor belt 220 and a plurality of placement platforms 230, wherein the first motor 210 is used to drive the conveyor belt 220, and the plurality of placement platforms 230 are equidistantly arranged on the conveyor belt 220. A plurality of placement seats 231 are provided on each of the placement platforms 230, and the plurality of placement seats 231 are arranged at intervals. The first detection mechanism 300 includes a plurality of detectors, each of which faces the conveyor belt 220, and each of the placement seats 231 is movably located below a detector. The plurality of detectors are cameras. The cameras are used to detect the size of the air conditioner fan blades and the smoothness of the surface. The second detection mechanism includes a second motor 410, a screw 420, a slider 430, several drive cylinders 440, several clamps 450, and several weighing devices 460. The second motor 410 and the screw 420 are both mounted on the second mounting frame 130. The output shaft of the second motor 410 is connected to the screw 420. The slider 430 is slidably mounted on the screw 420. Several drive cylinders 440 are equidistantly mounted on the slider 430. The air rod of each drive cylinder 440 drives a clamp 450. Each clamp 450 is mounted on a weighing device 460. The clamps 450 are all electric clamps. The collection mechanism 500 is a collection box, and the recovery mechanism 600 is a recovery box. The air-conditioning fan blade finished product inspection device also includes a control system, and the first motor 210, several detectors, the second motor 410, several driving cylinders 440, several clamps 450 and several weighing devices 460 are all electrically connected to the control system.

[0023] Using this inspection device, workers place finished air-conditioning fan blades on placement seats 231. That is, by filling the placement seats 231 with air-conditioning fan blades, the air-conditioning fan blades are conveyed by conveyor belt 220 and pass under several detectors. In other words, each placement seat 231 passes under a detector and is inspected by the detector, that is, photographed by a camera. The data is then transmitted to the control system, which can clearly analyze the size of the photographed air-conditioning fan blades and whether there are any surface defects. In other words, after the photograph is completed, the air-conditioning fan blades continue to be conveyed along conveyor belt 220. It is worth mentioning that when the air conditioner fan blades are transmitted to the recycling port 110, the control system will analyze the results of the air conditioner fan blades detected by all detectors. At this time, the output shaft of the second motor 410 rotates to drive the screw 420 to rotate, thereby causing the moving block to move to the end of the conveyor belt 220. After the results are sent to a number of drive cylinders 440, each drive cylinder 440 will execute according to the received signal, that is, when the air conditioner fan blades detected by the detector meet the preset standards, the drive cylinder 440 will drive the clamp 450 to move downward and clamp the air conditioner fan blades by starting the clamp 450. If the detected data is unqualified, the corresponding drive cylinder 440 will not move, that is, the unqualified air conditioner fan blades will continue to be transmitted along the conveyor belt 220, and eventually fall from the top of the recycling port 110 and fall into the recycling box through the recycling port 110. The remaining qualified air conditioner fan blades will be clamped away by this clamp 450. It is worth mentioning that during the clamping process, the weight of the air-conditioning fan blades can be determined by the detection of the weighing device 460. If it meets the standard, the electric clamp will no longer clamp the air-conditioning fan blades when the slider 430 passes over the collection box, so that the air-conditioning fan blades fall directly into the collection box. If it does not meet the standard, the electric clamp will not be released when the slider 430 passes over the collection box, that is, it will continue to clamp the air-conditioning fan blades, and then the second motor 410 will reverse, so that the slider 430 will move again in the direction close to the conveyor belt 220, that is, when it moves to the top of the recycling port 110, the electric clamp holding the air-conditioning fan blades that do not meet the weight requirements will be released, and the air-conditioning fan blades will fall directly into the recycling box located below the recycling port 110.

[0024] That is, through the cooperation of the first detection mechanism 300 and the second detection mechanism, the finished air-conditioning fan blades can be quickly detected and automatically sorted, with a small overall error, saving time and effort, and ensuring the accuracy of finished product detection.

[0025] In summary, the above embodiments are not limitative embodiments of the present invention, and any modifications or equivalent variations made by those skilled in the art based on the essential content of the present invention are within the technical scope of the present invention.

Claims

1. A finished product inspection device for air conditioner fan blades, characterized in that: include: A workbench, a conveying mechanism, a first detecting mechanism, a second detecting mechanism, a collecting mechanism, and a recycling mechanism; The conveying mechanism is arranged on the workbench, a first mounting frame and a second mounting frame are arranged on the workbench, the first detecting mechanism is arranged on the first mounting frame, and the second detecting mechanism is arranged on the second mounting frame; A recycling port is provided on the workbench, the recycling mechanism is arranged below the workbench, and the recycling mechanism is arranged corresponding to the recycling port, and the collecting mechanism is arranged at one end of the workbench away from the conveying mechanism.

2. The air conditioner fan blade finished product inspection device according to claim 1, characterized in that: The conveying mechanism includes a first motor, a conveyor belt and a plurality of placement platforms, wherein the first motor is used to drive the conveyor belt, and the plurality of placement platforms are equidistantly arranged on the conveyor belt.

3. The air conditioner fan blade finished product inspection device according to claim 2, characterized in that: A plurality of placement seats are arranged on each of the placement tables, and the plurality of placement seats are arranged at intervals.

4. The air conditioner fan blade finished product inspection device according to claim 3, characterized in that: The first detection mechanism includes a plurality of detectors, each of the detectors faces the conveyor belt, and each of the placement seats is movably located below one of the detectors.

5. The air conditioner fan blade finished product inspection device according to claim 4, characterized in that: Several of the detectors are cameras.

6. The air conditioner fan blade finished product inspection device according to claim 5, characterized in that: The camera is used to detect the size and surface smoothness of the air conditioner fan blades.

7. The air conditioner fan blade finished product inspection device according to claim 6, characterized in that: The second detection mechanism includes a second motor, a screw rod, a slider, a plurality of driving cylinders, a plurality of clamps and a plurality of weighing devices. The second motor and the screw rod are both arranged on the second mounting frame. The output shaft of the second motor is connected to the screw rod. The slider is slidably arranged on the screw rod. A plurality of driving cylinders are equidistantly arranged on the slider, and the air rod of each driving cylinder drives a clamp. A weighing device is arranged on each clamp.

8. The air conditioner fan blade finished product inspection device according to claim 7, characterized in that: Several of the clamps are electric clamps.

9. The air conditioner fan blade finished product inspection device according to claim 8, characterized in that: The collecting mechanism is a collecting box, and the recycling mechanism is a recycling box.

10. The finished product inspection device for air conditioner fan blades according to claim 9, characterized in that: It also includes a control system, wherein the first motor, the plurality of detectors, the second motor, the plurality of driving cylinders, the plurality of clamps and the plurality of weighing devices are all connected to the control system with electrical signals.

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