Automatic intelligent reaction kettle inner wall cleaning device

Abstract

The utility model discloses an automatic intelligent reaction kettle inner wall cleaning device, and belongs to the technical field of reaction kettle cleaning. An automatic intelligent reaction kettle inner wall cleaning device comprises a telescopic connecting shaft and a rotating bottom shaft, an extension connecting rod is arranged at one end of the telescopic connecting shaft, through cavities are formed in the extension connecting rod and the telescopic connecting shaft, and a switching supporting shaft is arranged at the other end of the telescopic connecting shaft and connected with the telescopic connecting shaft through a flange; and the rotating bottom shaft is mounted at one end of the extension connecting rod. In order to solve the problems that a worker cannot visually see the cleaning condition in the reaction kettle, inspection can be carried out only after cleaning is completed, secondary cleaning is needed once residues appear, and inconvenience is caused, a lens module can monitor the cleaning condition of the inner wall, the lens module rotates along with a cleaning pipe frame, and the cleaning effect is good. And when dirt residues on the inner wall are detected, the equipment can be kept at the same height for continuous cleaning until the dirt is removed.

Description

Technical Field

[0001] The utility model relates to the technical field of reactor cleaning, in particular to an automatic intelligent reactor inner wall cleaning device. Background Art

[0002] The current reactor inner wall cleaning device is mostly used to achieve the cleaning function through a nozzle, which is difficult to clean and has poor cleaning effect, resulting in solder paste residue on the inner wall of the reactor.

[0003] Chinese patent publication number CN219483669U discloses an emulsification reactor inner wall cleaning device that can drive the cleaning brush to extend and retract radially through the action of a brush body driving device, thereby being applicable to reactors with different inner diameters, thus broadening the scope of application of the cleaning device.

[0004] In the above patent, the cleaning structure is affected by water pressure flushing when performing cleaning and scraping operations on the reactor. The staff cannot intuitively see the cleaning status inside the reactor and can only inspect it after the cleaning is completed. Once residue appears, secondary cleaning is required, which is very inconvenient. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic intelligent reactor inner wall cleaning device. The lens module can monitor the cleaning status of the inner wall. The lens module rotates together with the cleaning tube rack. When dirt residue is detected on the inner wall, the equipment will maintain the same height and continue cleaning until the dirt is removed, which can solve the problems in the existing technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an automatic intelligent reactor inner wall cleaning device, comprising a telescopic coupling and a rotating bottom shaft, one end of the telescopic coupling being provided with an extension connecting rod, both the extension connecting rod and the telescopic coupling being provided with a through cavity, the other end of the telescopic coupling being provided with a transfer support shaft, the transfer support shaft being connected to the telescopic coupling via a flange, the rotating bottom shaft being mounted on one end of the extension connecting rod, the telescopic coupling being used to control the depth of the rotating bottom shaft and the cleaning pipe rack, thereby achieving a comprehensive cleaning operation on the inner wall of the reactor;

[0007] The rotating bottom shaft and the telescopic connecting shaft can rotate, and the cleaning pipe rack is driven to rotate around the telescopic connecting shaft through the rotating bottom shaft.

[0008] Furthermore, cleaning pipe racks are provided on both sides of the rotating bottom shaft, and multiple cleaning nozzles are provided on the outer surface of the cleaning pipe racks. The spray mode of the cleaning nozzles can be adjusted, which is mainly divided into pressure and atomization modes. The pressure mode can perform high-pressure flushing operations on the inner wall, and the atomization mode covers the cleaning liquid on a large area of the inner wall to soften the dirt.

[0009] Furthermore, scraper sleeve shafts are provided at both ends of the cleaning nozzle, and the scraper sleeve shafts are connected to the cleaning tube rack through a slot. A rubber scraper is provided on one side of the scraper sleeve shaft, and the rubber scraper is connected to the scraper sleeve shaft through a bracket structure. The bracket can be replaced and used according to the diameter of the inner wall of the reactor, and the impurities adsorbed on the inner wall can be scraped off by the rubber scraper.

[0010] Furthermore, an anti-fouling cover is provided on the top of the cleaning pipe rack, and a lens module is provided inside the anti-fouling cover. The anti-fouling cover has a high self-cleaning function, which can prevent sewage from adhering. The lens module can be used to monitor the cleaning condition of the inner wall. When dirt residue is detected on the inner wall, the equipment will maintain the same height and continue cleaning until the dirt is removed.

[0011] Furthermore, a water distribution pipe is provided inside the cleaning pipe rack, and a water supply hose is provided inside the through cavity, wherein the water supply hose is connected to the water distribution pipe, and the cleaning nozzle is connected to the water distribution pipe via an internal thread.

[0012] Furthermore, a power box is provided on the surface of the rotating bottom shaft, and a switching bearing is provided on the top of the rotating bottom shaft, wherein the rotating bottom shaft is rotatably connected to the extension connecting rod through the switching bearing, and the rotating bottom shaft adopts an independent power supply design, which can avoid the influence of complicated circuits on the cleaning process.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The anti-fouling shell of this utility model has a high self-cleaning function, which can prevent sewage from adhering. The lens module can monitor the cleaning status of the inner wall. The lens module rotates with the cleaning pipe rack. When the equipment detects the presence of dirt residue on the inner wall, it will maintain the same height and continue cleaning until the dirt is removed.

[0015] 2. The utility model can control the depth of the rotating bottom shaft and the cleaning pipe rack through the telescopic coupling, thereby realizing a comprehensive cleaning operation on the inner wall of the reactor. The rotating bottom and the telescopic coupling can rotate, and the cleaning pipe rack is driven to rotate around the telescopic coupling through the rotating bottom shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the overall front view of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall internal structure of the utility model;

[0018] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at point A;

[0019] Figure 4 This is a schematic diagram of the rotating bottom shaft structure of the present utility model.

[0020] In the figure: 1. Telescopic coupling; 2. Rotating bottom shaft; 3. Scraper sleeve shaft; 4. Cleaning nozzle; 101. Adapter support shaft; 102. Extension connecting rod; 103. Through cavity; 201. Cleaning pipe rack; 202. Anti-fouling shell cover; 203. Adapter bearing; 204. Power supply box; 2021. Lens module; 301. Rubber scraper; 401. Water distribution pipe; 402. Water supply hose. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] In order to solve the problem that the cleaning structure is affected by the water pressure when cleaning and scraping the reactor, the staff cannot directly see the cleaning status inside the reactor and can only check after the cleaning is completed. Once residue is found, a second cleaning is required, which is very inconvenient. Please refer to Figure 1-4 , the utility model provides the following solutions:

[0023] An automatic intelligent reactor inner wall cleaning device includes a telescopic coupling 1 and a rotating bottom shaft 2. An extension connecting rod 102 is provided at one end of the telescopic coupling 1. A through cavity 103 is provided inside the extension connecting rod 102 and the telescopic coupling 1. An adapter support shaft 101 is provided at the other end of the telescopic coupling 1. The adapter support shaft 101 is connected to the telescopic coupling 1 through a flange. The rotating bottom shaft 2 is installed at one end of the extension connecting rod 102. The telescopic coupling 1 can control the depth of the rotating bottom shaft 2 and the cleaning pipe rack 201, thereby realizing a comprehensive cleaning operation of the inner wall of the reactor. The rotating bottom 2 can rotate with the telescopic coupling 1, and the cleaning pipe rack 201 is driven to rotate around the telescopic coupling 1 through the rotating bottom shaft 2.

[0024] Specifically, cleaning pipe racks 201 are provided on both sides of the rotating bottom shaft 2, and multiple cleaning nozzles 4 are provided on the outer surface of the cleaning pipe rack 201. The spray mode of the cleaning nozzle 4 can be adjusted, which is mainly divided into pressure and atomization modes. The pressure mode can perform high-pressure flushing operations on the inner wall, and the atomization mode covers the cleaning liquid on a large area of the inner wall to soften the dirt.

[0025] Specifically, scraper sleeve shafts 3 are provided at both ends of the cleaning nozzle 4, and the scraper sleeve shaft 3 is connected to the cleaning tube rack 201 through a slot. A rubber scraper 301 is provided on one side of the scraper sleeve shaft 3, and the rubber scraper 301 is connected to the scraper sleeve shaft 3 through a bracket structure. The bracket can be replaced and used according to the diameter of the inner wall of the reactor. Impurities adsorbed on the inner wall can be scraped off by the rubber scraper 301, and the rubber material will not cause wear to the inner wall during the scraping process.

[0026] Specifically, an anti-fouling shell cover 202 is provided on the top of the cleaning pipe rack 201, and a lens module 2021 is provided inside the anti-fouling shell cover 202. The anti-fouling shell cover 202 has a high self-cleaning function, which can prevent sewage from adhering. The lens module 2021 can be used to monitor the cleaning condition of the inner wall. The lens module 2021 rotates with the cleaning pipe rack 201. When dirt residue is detected on the inner wall, the equipment will maintain the same height and continue cleaning until the dirt is removed.

[0027] Specifically, a water distribution pipe 401 is provided inside the cleaning pipe rack 201, and a water supply hose 402 is provided inside the through cavity 103, wherein the water supply hose 402 is connected to the water distribution pipe 401, and the cleaning nozzle 4 is connected to the water distribution pipe 401 through an internal thread. The cleaning liquid enters the water distribution pipe 401 through the water supply hose 402, and the water distribution pipe 401 then supplies it to the cleaning nozzle 4.

[0028] Specifically, a power box 204 is provided on the surface of the rotating bottom shaft 2, and a switching bearing 203 is provided on the top of the rotating bottom shaft 2, wherein the rotating bottom shaft 2 is rotatably connected to the extension link 102 through the switching bearing 203.

[0029] Working principle: The telescopic coupling 1 can control the depth of the rotating bottom shaft 2 and the cleaning tube rack 201, so as to realize the comprehensive cleaning operation of the inner wall of the reactor. The rotating bottom 2 and the telescopic coupling 1 can rotate, and the rotating bottom shaft 2 drives the cleaning tube rack 201 to rotate around the telescopic coupling 1. The lens module 2021 can monitor the cleaning condition of the inner wall. The lens module 2021 rotates with the cleaning tube rack 201. When dirt residue is detected on the inner wall, the equipment will maintain the same height for continuous cleaning until the dirt is removed.

[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic intelligent reactor inner wall cleaning device, characterized in that: The invention comprises a telescopic connecting shaft (1) and a rotating bottom shaft (2), wherein an extension connecting rod (102) is provided at one end of the telescopic connecting shaft (1), and a through cavity (103) is provided inside the extension connecting rod (102) and the telescopic connecting shaft (1), and an adapter supporting shaft (101) is provided at the other end of the telescopic connecting shaft (1), and the adapter supporting shaft (101) is connected to the telescopic connecting shaft (1) through a flange, and the rotating bottom shaft (2) is installed at one end of the extension connecting rod (102).

2. The automatic intelligent reactor inner wall cleaning device according to claim 1, characterized in that: Cleaning pipe racks (201) are provided on both sides of the rotating bottom shaft (2), and a plurality of cleaning nozzles (4) are provided on the outer surface of the cleaning pipe racks (201).

3. The automatic intelligent reactor inner wall cleaning device according to claim 2, characterized in that: Both ends of the cleaning nozzle (4) are provided with scraper sleeve shafts (3), the scraper sleeve shaft (3) is connected to the cleaning pipe rack (201) via a slot, and a rubber scraper (301) is provided on one side of the scraper sleeve shaft (3).

4. The automatic intelligent reactor inner wall cleaning device according to claim 2, characterized in that: An anti-fouling shell cover (202) is provided on the top of the cleaning tube rack (201), and a lens module (2021) is provided inside the anti-fouling shell cover (202).

5. The automatic intelligent reactor inner wall cleaning device according to claim 4, characterized in that: A water distribution pipe (401) is provided inside the cleaning pipe rack (201), and a water supply hose (402) is provided inside the through cavity (103), wherein the water supply hose (402) is connected to the water distribution pipe (401), and the cleaning nozzle (4) is connected to the water distribution pipe (401) via an internal thread.

6. The automatic intelligent reactor inner wall cleaning device according to claim 1, characterized in that: A power box (204) is provided on the surface of the rotating bottom shaft (2), and a switching bearing (203) is provided on the top of the rotating bottom shaft (2), wherein the rotating bottom shaft (2) is rotatably connected to the extension connecting rod (102) via the switching bearing (203).

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