Material box cleaning and drying all-in-one machine
By designing a box cleaning and drying integrated machine, combined with automated loading and unloading and efficient cleaning and drying technology, the problem of large human resources occupation during the box cleaning and drying process is solved, and efficient and safe integrated cleaning and drying treatment is achieved.
Patent Information
- Application Number
- CN202422412222.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the prior art, the cleaning and drying process of the material box needs to be transferred in different equipment, resulting in high labor intensity and low efficiency, which affects production efficiency.
A material box cleaning and drying integrated machine is designed, which includes a cleaning mechanism and a drying mechanism in the machine body. Combined with the translation component and lifting component of the hook mechanism, it realizes the automatic loading and unloading of the material box. It adopts the drying method of ultrasonic cleaning and heater fan to achieve automatic inlet and discharge of the material through the conveying mechanism.
The automation of the box cleaning and drying process is achieved, efficiency is improved, manual intervention is reduced, cleaning effect and drying speed are ensured, and overall production efficiency and safety are improved.
Smart Images

Figure CN223222132U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cleaning and drying equipment, and in particular to an all-in-one cleaning and drying machine for a material box. Background Art
[0002] In the fields of semiconductor manufacturing, microelectronics and precision machinery, material boxes are widely used as important carriers. In order to ensure the cleanliness of the material boxes, it is particularly important to clean and dry them regularly.
[0003] Normally, the cleaning of the material box is done manually or with the help of an independent cleaning device. After cleaning, it needs to be transferred to an independent drying device for drying. As for the commonly used methods, it is usually manually cleaned and naturally dried, or first cleaned with a spray cleaning machine and then dried with hot air. In addition, there are also some more advanced cleaning and drying technical solutions, such as using an ultrasonic cleaning machine for deep cleaning first, and then drying through a hot air circulation system.
[0004] Although the above-mentioned technical means can meet the cleaning and drying needs of the material boxes to a certain extent, since the material boxes need to be transferred to different equipment during the cleaning and drying process, the batch transportation of the material boxes will take up more manpower and working time, affecting the efficiency of the staff. Under the current requirement for continuous improvement of production efficiency, this problem needs to be further improved. Utility Model Content
[0005] In order to improve the efficiency of batch transportation of material boxes and reduce the labor intensity of personnel, the present application provides a material box cleaning and drying all-in-one machine.
[0006] This application provides a material box washing and drying all-in-one machine, which adopts the following technical solutions:
[0007] A material box cleaning and drying all-in-one machine, comprising:
[0008] A machine body, a cleaning mechanism and a drying mechanism, wherein the cleaning mechanism and the drying mechanism are both arranged inside the machine body;
[0009] A hanging basket is placed in the machine body;
[0010] A hook mechanism is arranged in the machine body, and the hook mechanism is provided with a translation component and a lifting component which moves horizontally and vertically with the translation component and transports the hanging basket to load and unload materials.
[0011] By adopting the above technical solution, the material box cleaning and drying integrated machine realizes the automatic loading and unloading of the material box during the cleaning and drying process, improves the cleaning and drying efficiency, and has a compact structure, which is easy to operate and maintain.
[0012] Optionally, the translation component is a first linear module, and the lifting component is provided on the first linear module and moves radially along the first linear module.
[0013] By adopting the above technical solution, the first linear module serves as a translation component, and the lifting component is arranged on the first linear module and moves radially thereof, thereby achieving precise movement of the lifting component in the horizontal direction, thereby improving the positioning accuracy and stability during the loading and unloading process of the hanging basket.
[0014] Optionally, the lifting assembly includes a second linear module, a connecting plate, a connecting rod, a connecting frame and a hook;
[0015] The connecting plate is arranged on the second linear module and moves longitudinally along the second linear module. One end of the connecting rod is connected to the connecting plate, and the other end passes through the connecting plate and is connected to the connecting frame. One end of the hook is connected to the connecting frame, and the other end is hooked to the hanging basket.
[0016] By adopting the above technical solution, the lifting component realizes longitudinal movement through the second linear module. Combined with the structural design of the connecting plate, connecting rod, connecting frame and hook, it can accurately control the loading and unloading actions of the hanging basket during the cleaning and drying process, improve the degree of automation and operation accuracy, reduce manual intervention, and improve work efficiency.
[0017] Optionally, the cleaning mechanism includes a cleaning tank, an ultrasonic generator and a transducer;
[0018] The ultrasonic generator is arranged in the cleaning tank, the transducer is fixed to the bottom of the cleaning tank, and the ultrasonic generator and the transducer are coaxially arranged.
[0019] By adopting the above technical solution, the cleaning mechanism can produce a highly efficient ultrasonic cleaning effect through the cooperation of the ultrasonic generator and the transducer, ensuring that the material box in the cleaning tank is thoroughly cleaned.
[0020] Optionally, the drying mechanism includes a drying tank, a heater, and a fan;
[0021] The heater and the fan are both arranged in the drying tank.
[0022] By adopting the above technical solution, efficient drying of the material boxes in the hanging basket is achieved, ensuring that the cleaned material boxes can be dried quickly, thereby improving the overall working efficiency of the washing and drying machine.
[0023] Optionally, it also includes material boxes stacked in the hanging basket, and the hanging basket is a concave structure with an open upper end.
[0024] By adopting the above technical solution, the hanging basket can conveniently load and unload the material boxes. At the same time, the concave structure with an opening at the upper end can stably support the material boxes, preventing them from tipping over during movement, thereby improving the safety and efficiency of the material box cleaning and drying process.
[0025] Optionally, it also includes a feed chute and a discharge chute;
[0026] The feed chute and the discharge chute are both provided with a conveying mechanism, and the conveying mechanism inputs the material box into the body or outputs it out of the body.
[0027] By adopting the above technical solution, conveying mechanisms are provided on both the feed chute and the discharge chute, which can conveniently input the material box into or output it from the inside of the machine body, thereby realizing the automatic input and output of the material box and improving production efficiency.
[0028] Optionally, the conveying mechanism includes a mounting platform fixed to the inner side of the feed trough and the discharge trough, and a conveyor belt is provided on the upper surface of the mounting platform. The hanging basket is placed on the conveyor belt and used for transportation.
[0029] By adopting the above technical solution, efficient and automatic transportation of the material box is achieved, and the working efficiency of the entire material box washing and drying machine is improved.
[0030] Optionally, a pulley is provided on the bottom side of the body.
[0031] By adopting the above technical solution, the mobility and operational convenience of the equipment are improved.
[0032] In summary, this application has at least one of the following beneficial effects:
[0033] 1. By setting up a hook mechanism including a translation component and a lifting component, the automatic transportation of the hanging basket during the cleaning and drying process can be realized, thereby improving the automation level of the overall equipment;
[0034] 2. The cleaning mechanism adopts ultrasonic cleaning method, combined with the transducer at the bottom of the cleaning tank, which effectively improves the cleaning effect and cleaning efficiency;
[0035] 3. The drying mechanism can quickly dry the material boxes in the hanging basket through the coordinated use of the heater and the fan, further improving the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 This is a schematic diagram of the overall structure of the material box cleaning and drying machine according to an embodiment of the present application;
[0037] Figure 2 It is a structural diagram of the conveying mechanism of an embodiment of the present application;
[0038] Figure 3It is a structural schematic diagram of the hook mechanism of an embodiment of the present application.
[0039] Explanation of the accompanying reference numerals: 1. Machine body; 2. Hook mechanism; 21. Translation assembly; 211. First linear module; 22. Lifting assembly; 221. Second linear module; 222. Connecting plate; 223. Connecting rod; 224. Connecting frame; 225. Hook; 3. Cleaning mechanism; 4. Drying mechanism; 5. Hanging basket; 6. Feed trough; 7. Discharge trough; 8. Conveying mechanism; 81. Mounting table; 82. Conveyor belt. DETAILED DESCRIPTION
[0040] The following is combined with Figure 1-3 This application is described in further detail.
[0041] An embodiment of the present application provides a material box cleaning and drying machine.
[0042] refer to Figure 1-2 The material box cleaning and drying all-in-one machine includes a body 1, a cleaning mechanism 3, a drying mechanism 4, a hanging basket 5, a feeding chute 6 and a discharging chute 7, and a hook mechanism 2 arranged in the body 1, and also includes a material box stacked in the hanging basket 5, and the hanging basket 5 is a concave structure with an upper end opening. The cleaning mechanism 3 and the drying mechanism 4 are both arranged in the body 1, and the hanging basket 5 is placed in the body 1; the hook mechanism 2 is provided with a translation component 21 and a lifting component 22 that moves horizontally and vertically with the translation component 21 and transports the hanging basket 5 to load and unload materials, and the hanging basket 5 can conveniently load and unload the material box. At the same time, the concave structure with an upper end opening can stably carry the material box and prevent it from tipping over during movement, thereby improving the safety and efficiency of the material box cleaning and drying process, and the automatic loading and unloading of the hanging basket 5 is realized by adopting the hook mechanism 2, and efficient cleaning and drying effects are achieved by adopting the combination of the cleaning mechanism 3 and the drying mechanism 4.
[0043] Among them, the feed trough 6 and the discharge trough 7 are both provided with a conveying mechanism 8, which inputs the material box into the body 1 or outputs it to the outside of the body 1. The conveying mechanism 8 includes a mounting platform 81 fixed to the inner side of the feed trough 6 and the discharge trough 7. The upper surface of the mounting platform 81 is provided with a conveyor belt 82, and the hanging basket 5 is placed on the conveyor belt 82 for conveying. In this embodiment, the conveyor belt 82 is used as the main part of the conveying mechanism 8, and the hanging basket 5 is placed on the conveyor belt 82 to convey the material box. The mounting platform 81 can be made of carbon steel structure, which has high strength and stability.
[0044] Among them, a pulley is provided on the bottom side of the body 1. In this embodiment, a universal wheel is used as the main part of the pulley. The universal wheel can realize multi-directional movement, which is convenient for moving and transporting the equipment.
[0045] refer to Figure 1 and Figure 3The translation component 21 is a first linear module 211. The lifting component 22 is arranged on the first linear module 211 and moves radially along the first linear module 211. The lifting component 22 includes a second linear module 221, a connecting plate 222, a connecting rod 223, a connecting frame 224 and a hook 225. The connecting plate 222 is arranged on the second linear module 221 and moves longitudinally along the second linear module 221. One end of the connecting rod 223 is connected to the connecting plate 222, and the other end passes through the connecting plate 222 and is connected to the connecting frame 224. One end of the hook 225 is connected to the connecting frame 224. The other end is hooked to the hanging basket 5. The connecting plate 222 is made of stainless steel, which has high strength and corrosion resistance. The connecting rod 223 can be made of high-strength alloy steel wire rod, which has good load-bearing capacity. The connecting frame 224 can be made of aluminum alloy, which has light weight and good strength. The specific structure of the hook 225 can be a claw of stainless steel, or a claw of other materials, such as high-strength alloy steel. The hook 225 and the connecting frame 224 adopt an adjustable connection structure, which can be adjusted accordingly according to the different specifications of the material box. For example, a hexagonal bolt and nut can be used as the connecting part, and the position of the hook 225 can be adjusted by adjusting the position of the nut. This can adapt to material boxes of different specifications and improve the applicability of the equipment.
[0046] refer to Figure 1-2 The cleaning mechanism 3 includes a cleaning tank, an ultrasonic generator and a transducer. The cleaning tank is made of stainless steel, which is corrosion-resistant and easy to clean. The ultrasonic generator is arranged in the cleaning tank and consists of a power supply part and a control circuit. The ultrasonic signal generated by it is converted into mechanical vibration through the transducer. The transducer can convert high-frequency electrical signals into ultrasonic vibrations to achieve effective cleaning of the surface of the material box and reduce damage to the material box.
[0047] The drying mechanism 4 includes a drying trough, a heater and a fan. The heater and the fan are both arranged in the drying trough. The drying trough is made of thermoplastic material and has good thermal insulation performance. The heater is located inside the drying trough and uses a resistance wire heating element with high heating efficiency. The fan is located inside the drying trough and drives the hot air to circulate in the drying trough through the airflow. The heater can be replaced with a far-infrared heating element to improve heating efficiency and reduce energy consumption.
[0048] The implementation principle of the material box cleaning and drying machine in the embodiment of the present application is as follows:
[0049] In this device, the conveying mechanism 8 is responsible for conveying and outputting the hanging basket 5 containing the material box, and then the hook mechanism cooperates with the translation component 21 and the lifting component 22 to realize the precise position adjustment of the material box in the cleaning and drying machine, so as to facilitate the convenient movement or accurate movement of the hanging basket 5 containing the material box into or out of the corresponding mechanism, and effectively simplify the handling process and save labor intensity. At the same time, the ultrasonic technology is used in conjunction with the cleaning mechanism 3 to deeply clean the material box, and the drying mechanism 4 ensures the uniform distribution of hot air through the heater and the fan to achieve rapid drying. The overall process flow realizes continuous cleaning and drying of the material box through the automated conveying system, improves production efficiency and processing quality, and is suitable for industrial applications of large-scale cleaning and drying.
[0050] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A material box cleaning and drying machine, characterized in that: include: A machine body (1), a cleaning mechanism (3) and a drying mechanism (4), wherein the cleaning mechanism (3) and the drying mechanism (4) are both arranged inside the machine body (1); A hanging basket (5), the hanging basket (5) being placed in the machine body (1); A hook mechanism (2) is provided in the machine body (1), wherein the hook mechanism (2) is provided with a translation assembly (21) and a lifting assembly (22) that moves horizontally and vertically with the translation assembly (21) and transports the hanging basket (5) for loading and unloading.
2. The material box cleaning and drying integrated machine according to claim 1, characterized in that: The translation component (21) is a first linear module (211), and the lifting component (22) is provided on the first linear module (211) and moves radially along the first linear module (211).
3. The material box cleaning and drying integrated machine according to claim 1, characterized in that: The lifting assembly (22) includes a second linear module (221), a connecting plate (222), a connecting rod (223), a connecting frame (224), and a hook (225); The connecting plate (222) is provided on the second linear module (221) and moves longitudinally along the second linear module (221); one end of the connecting rod (223) is connected to the connecting plate (222), and the other end passes through the connecting plate (222) and is connected to the connecting frame (224); one end of the hook (225) is connected to the connecting frame (224), and the other end is hooked to the hanging basket (5).
4. The material box cleaning and drying integrated machine according to claim 1, characterized in that: The cleaning mechanism (3) comprises a cleaning tank, an ultrasonic generator and a transducer; The ultrasonic generator is arranged in the cleaning tank, the transducer is fixed to the bottom of the cleaning tank, and the ultrasonic generator and the transducer are coaxially arranged.
5. The material box cleaning and drying integrated machine according to claim 1, characterized in that: The drying mechanism (4) includes a drying tank, a heater, and a fan; The heater and the fan are both arranged in the drying tank.
6. The material box cleaning and drying integrated machine according to claim 1, characterized in that: It also includes material boxes stacked in the hanging basket (5), and the hanging basket (5) is a concave structure with an open upper end.
7. The material box cleaning and drying integrated machine according to claim 6, characterized in that: It also includes a feed chute (6) and a discharge chute (7); The feed trough (6) and the discharge trough (7) are both provided with a conveying mechanism (8), and the conveying mechanism (8) inputs the material box into the machine body (1) or outputs it to the outside of the machine body (1).
8. The material box cleaning and drying integrated machine according to claim 7, characterized in that: The conveying mechanism (8) includes a mounting platform (81) fixed to the inner side of the feed trough (6) and the discharge trough (7), and a conveyor belt (82) is provided on the upper surface of the mounting platform (81). The hanging basket (5) is placed on the conveyor belt (82) and used for conveying.
9. The material box cleaning and drying integrated machine according to claim 1, characterized in that: A pulley is provided on the bottom side of the machine body (1).