Novel roller press
By designing a new roller press including a workbench, a moving mechanism, a rolling mechanism and a rotary positioning fixture, the problem of poor wear resistance of the piston rod of the traditional roller press is solved, and automatic rolling forming and cold hardening of each surface of the piston rod is realized, which improves the wear resistance and service life of the equipment.
Patent Information
- Application Number
- CN202422243873.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The traditional roller press has a simple structure, poor wear resistance of the piston rod, low life, and is prone to damage the seal during use.
A new type of rolling press including a work table, a moving mechanism, a rolling mechanism and a rotary positioning fixture is designed. The surface of the piston rod is rolled and formed through the moving mechanism and the rolling mechanism, and the rotating component is used to automatically flip the other side of the piston rod and roll it again to form a cold hardened layer.
It realizes automatic rolling of each surface of the piston rod, improves wear resistance and life, and is suitable for large-scale promotion and use.
Smart Images

Figure CN223222765U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rolling machines, in particular to a new type of rolling machine. Background Art
[0002] Rolling machines are machines used to process piston rods, which are generally used in motors, cylinders, oil cylinders, valves, etc. Traditional rolling machines have a simple structure, and the piston rods after rolling have poor wear resistance and a short lifespan. In addition, the piston rods are easily damaged by friction when used in conjunction with sealing rings or seals.
[0003] A Chinese utility model patent with announcement number CN108788622A discloses a rolling machine that forms a cold-worked hardened layer on the surface of a piston rod through rolling. However, the utility model can only roll one side of the piston rod, and the piston rod needs to be manually flipped over to roll the gas side. Utility Model Content
[0004] (1) Technical issues to be solved
[0005] In order to solve the above problems in the prior art, the utility model provides a new rolling machine.
[0006] (2) Technical solution
[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0008] A new rolling machine includes a workbench, a moving mechanism, a rolling mechanism and a rotating positioning fixture;
[0009] The moving mechanism is arranged on both sides of the workbench;
[0010] The rolling mechanism is connected to the moving end of the moving mechanism and is arranged directly above the workbench;
[0011] The rotation positioning fixture is installed on the surface of the workbench, and the rotation positioning fixture includes a front positioning seat, a rear positioning seat and a rotating assembly;
[0012] The front positioning seat and the rear positioning seat are both provided with a receiving groove for receiving the end of the piston rod. The rotating assembly is installed in the receiving groove to drive the rotation of the piston rod in the receiving groove.
[0013] Preferably, the rotating assembly includes a driving roller, a driven roller, a synchronous belt and a first motor;
[0014] The active roller and the driven roller are installed in the accommodating groove in a bilaterally symmetrical manner;
[0015] The synchronous belt connects the active roller and the driven roller;
[0016] The first motor is connected to one end of the active roller or the driven roller.
[0017] Preferably, the rotation positioning fixture further comprises a slide rail, and the rear positioning seat is slidably mounted on the slide rail and fixed by a bolt fixing member.
[0018] Preferably, the moving mechanism includes a shaft seat, a screw rod, a second motor and a moving block;
[0019] The rod body of the screw rod is installed on one side of the workbench through the shaft seat near both ends;
[0020] The second motor is connected to one end of the screw rod;
[0021] The moving block is threadedly connected to the screw rod.
[0022] Preferably, the rolling mechanism includes a first knives, a second knives, a rolling wheel, a guide rod and a pneumatic cylinder;
[0023] The first profile frame is fixedly connected to the moving end of the moving mechanism, and lifting grooves are provided on both sides of the inner wall of the first profile frame;
[0024] The second profile frame is slidably installed between the two lifting slots;
[0025] The rolling wheel is rotatably mounted in the second molding frame;
[0026] The guide rod is vertically arranged on the top of the second knives, and the first knives are provided with a guide hole corresponding to the guide rod;
[0027] The pneumatic cylinder is installed on the top of the first knives, and the piston rod of the pneumatic cylinder is connected to the second knives.
[0028] (3) Beneficial effects
[0029] The beneficial effect of the present invention is that: by adopting the above-mentioned technical scheme, the piston rods are placed one by one into the corresponding receiving grooves, and the surface of the piston rods is roll-formed by the cooperation of the moving mechanism and the rolling mechanism, forming a cold-worked hardened layer on the surface of the piston rod, and then the piston rod in the receiving groove is rotated by the rotating component, and the other side of the piston rod is turned upward, and roll-formed again, thereby realizing automatic rolling of various surfaces of the piston rod. The present application has a high degree of automation and is suitable for large-scale promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a structural diagram of a new type of rolling machine;
[0031] Figure 2 This is a schematic diagram of the main structure of a new type of rolling machine;
[0032] Figure 3 It is a side view structural diagram of a new type of rolling machine;
[0033] Figure 4 This is a schematic diagram of the top view of a new type of rolling machine;
[0034] Figure 5 It is a structural diagram of the rotating assembly installed in the accommodating tank;
[0035] Figure 6 It is a structural diagram of the rotating component.
[0036] Description of reference numerals:
[0037] 1. Workbench;
[0038] 2. Mobile mechanism;
[0039] 21. Shaft seat; 22. Screw; 23. Moving block; 24. Second motor;
[0040] 3. Rolling mechanism;
[0041] 31. First molding frame; 32. Second molding frame; 33. Rolling wheel; 34. Guide rod; 35. Pneumatic cylinder;
[0042] 4. Rotation positioning fixture;
[0043] 41. Front positioning seat; 42. Rear positioning seat; 43. Rotating assembly; 431. Active roller; 432. Driven roller; 433. Synchronous belt; 434. First motor. DETAILED DESCRIPTION
[0044] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0045] Please refer to Figures 1 to 6 , the utility model provides a new type of rolling machine, including a workbench 1, a moving mechanism 2, a rolling mechanism 3 and a rotating positioning fixture 4;
[0046] The moving mechanism 2 is arranged on both sides of the workbench 1;
[0047] The rolling mechanism 3 is connected to the moving end of the moving mechanism 2 and is arranged directly above the workbench 1;
[0048] The rotation positioning fixture 4 is installed on the surface of the workbench 1, and the rotation positioning fixture 4 includes a front positioning seat 41, a rear positioning seat 42 and a rotating assembly 43;
[0049] The front positioning seat 41 and the rear positioning seat 42 are both provided with a receiving groove for receiving the end of the piston rod. The rotating assembly 43 is installed in the receiving groove to drive the rotation of the piston rod in the receiving groove.
[0050] During use, the piston rods are placed one by one into the corresponding receiving grooves, and the surface of the piston rods is roll-formed with the cooperation of the moving mechanism 2 and the rolling mechanism 3 to form a cold-worked hardened layer on the surface of the piston rod. The piston rod in the receiving groove is then rotated by the rotating component 43, and the other side of the piston rod is turned upward, and roll-formed again, thereby realizing automatic rolling of various surfaces of the piston rod. This application has a high degree of automation and is suitable for large-scale promotion and use.
[0051] In this embodiment, the rotating assembly 43 includes a driving roller 431, a driven roller 432, a synchronous belt 433 and a first motor 434;
[0052] The active roller 431 and the driven roller 432 are installed in the receiving groove in a symmetrical manner.
[0053] The synchronous belt 433 connects the active roller 431 and the driven roller 432;
[0054] The first motor 434 is connected to one end of the active roller 431 or the driven roller 432;
[0055] During use, it should be noted that the active roller 431 is driven to rotate by the first motor 434 , and the driven roller 432 rotates synchronously under the action of the synchronous belt 433 , thereby rotating the piston rod supported between the active roller 431 and the driven roller 432 .
[0056] It should be noted that the active roller 431 and the driven roller 432 in each rotating assembly 43 can be connected via the same synchronous belt 433 , thereby achieving synchronous rotation of each rotating assembly 43 controlled by a first motor 434 .
[0057] In this embodiment, the rotary positioning fixture 4 further includes a slide rail, and the rear positioning seat 42 is slidably mounted on the slide rail and fixed by a bolt fixing member;
[0058] During use, the position of the rear positioning seat 42 can be adjusted according to piston rods of different lengths, thereby improving the practicality of the present application.
[0059] In this embodiment, the moving mechanism 2 includes a shaft seat 21, a screw rod 22, a second motor 24 and a moving block 23;
[0060] The screw rod 22 is mounted on one side of the workbench 1 through the shaft seat 21 near both ends;
[0061] The second motor 24 is connected to one end of the screw rod 22;
[0062] The moving block 23 is threadedly connected to the screw rod 22;
[0063] During use, the second motor 24 drives the screw rod 22 to rotate, thereby driving the moving block 23 to move along the length direction of the screw rod 22 .
[0064] In this embodiment, the rolling mechanism 3 includes a first press frame 31, a second press frame 32, a rolling wheel 33, a guide rod 34 and a pneumatic cylinder 35;
[0065] The first profile frame 31 is fixedly connected to the moving end of the moving mechanism 2, and lifting grooves are provided on both sides of the inner wall of the first profile frame 31;
[0066] The second profile frame 32 is slidably mounted between the two lifting slots;
[0067] The rolling wheel 33 is rotatably mounted in the second molding frame 32;
[0068] The guide rod 34 is vertically arranged on the top of the second mold frame 32, and the first mold frame 31 is provided with a guide hole corresponding to the guide rod 34;
[0069] The pneumatic cylinder 35 is mounted on the top of the first mold frame 31, and the piston rod of the pneumatic cylinder 35 is connected to the second mold frame 32;
[0070] During use, the second knurling frame 32 is driven to rise and fall in the first knurling frame 31 by the pneumatic cylinder 35 , and then cooperates with the rolling wheel 33 to roll the surface of the piston rod.
[0071] The working principle of this utility model is as follows:
[0072] The piston rods are placed one by one into the corresponding receiving grooves, and the surface of the piston rods is roll-formed with the cooperation of the moving mechanism 2 and the rolling mechanism 3 to form a cold-worked hardened layer on the surface of the piston rod. The piston rods in the receiving grooves are then rotated by the rotating component 43, and the other side of the piston rod is turned upward, and roll-formed again, thereby realizing automatic rolling of various surfaces of the piston rod. This application has a high degree of automation and is suitable for large-scale promotion and use.
[0073] The circuits, electronic components and modules involved are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to software and methods.
[0074] The above are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention specification and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.
[0075] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A new type of rolling machine, characterized in that, It includes a workbench, a moving mechanism, a rolling mechanism and a rotating positioning fixture; The moving mechanism is arranged on both sides of the workbench; The rolling mechanism is connected to the moving end of the moving mechanism and is arranged just above the workbench; The rotation positioning fixture is installed on the surface of the workbench, and the rotation positioning fixture includes a front positioning seat, a rear positioning seat and a rotating assembly; The front positioning seat and the rear positioning seat are both provided with a receiving groove for receiving the end of the piston rod. The rotating assembly is installed in the receiving groove to drive the rotation of the piston rod in the receiving groove.
2. A new rolling machine according to claim 1, characterized in that: The rotating assembly includes a driving roller, a driven roller, a synchronous belt and a first motor; The active roller and the driven roller are installed in the accommodating groove in a bilaterally symmetrical manner; The synchronous belt connects the active roller and the driven roller; The first motor is connected to one end of the active roller or the driven roller.
3. A new rolling machine according to claim 1, characterized in that: The rotation positioning fixture further comprises a slide rail, and the rear positioning seat is slidably mounted on the slide rail and fixed by a bolt fixing member.
4. A new rolling machine according to claim 1, characterized in that: The moving mechanism includes a shaft seat, a screw rod, a second motor and a moving block; The rod body of the screw rod is installed on one side of the workbench through the shaft seat near both ends; The second motor is connected to one end of the screw rod; The moving block is threadedly connected to the screw rod.
5. A new rolling machine according to claim 1, characterized in that: The rolling mechanism includes a first profiling frame, a second profiling frame, a rolling wheel, a guide rod and a pneumatic cylinder; The first profile frame is fixedly connected to the moving end of the moving mechanism, and lifting grooves are provided on both sides of the inner wall of the first profile frame; The second profile frame is slidably installed between the two lifting slots; The rolling wheel is rotatably mounted in the second molding frame; The guide rod is vertically arranged on the top of the second knives, and the first knives are provided with a guide hole corresponding to the guide rod; The pneumatic cylinder is installed on the top of the first knives, and the piston rod of the pneumatic cylinder is connected to the second knives.
Citation Information
Patent Citations
Rolling machine
CN108788622A