Translation mechanical device with real-time monitoring function for machining production

Abstract

The translation mechanical device with the real-time monitoring function for machining production comprises a mounting base and a connecting plate, the top of the mounting base is provided with a guide through opening, one end of the mounting base is provided with a servo motor, the output end of the servo motor is provided with a threaded rod extending into the mounting base, and the threaded rod is connected with the connecting plate. A threaded pipe is installed on the outer side of the threaded rod in a threaded mode, an infrared distance measuring sensor is installed at the bottom of the end, close to the servo motor, in the mounting base, a single-chip microcomputer is installed at the bottom of the end, away from the infrared distance measuring sensor, in the mounting base, and a supporting plate is installed at the top of the threaded pipe. The servo motor, the threaded rod and the threaded pipe are installed, in the using process, the servo motor drives the threaded rod to rotate at a constant speed, the threaded pipe can move on the outer side of the threaded rod at a constant speed through threads, the supporting plate can be driven to move at a constant speed, and therefore the rotary disc can drive a workpiece to horizontally move to a designated position.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing equipment, in particular to a translational mechanical device for mechanical processing production with a real-time monitoring function. Background Art

[0002] During the machining process, a translation device is often required to transfer the workpiece from one location to another for processing. By monitoring data, the translational mechanical device can detect abnormal conditions in a timely manner and perform maintenance to avoid sudden failures. Data analysis can also optimize the motion control and energy efficiency of the mechanical device, improve quality control in the production process, and ensure product consistency.

[0003] For example, the invention patent: "A translational mechanical device for mechanical processing production", with the announcement number: "CN108946019B", uses the No. 1 hydraulic cylinder to drive the No. 1 hydraulic rod to extend and retract, thereby making the No. 1 inner guide rail extend and retract, thereby changing the movable distance of the slider, which greatly increases the practicality of the invention. By providing a clamping plate, it can prevent the mechanical workpiece from falling during the translation process. However, during the implementation of this patent, the moving distance of the workpiece cannot be monitored in real time, which makes it inconvenient to accurately move the workpiece to the designated processing equipment position for mechanical processing. Therefore, this utility provides a translational mechanical device for mechanical processing production with a real-time monitoring function to solve the above problems. Utility Model Content

[0004] The purpose of the present utility model is to provide a translational mechanical device for machining production with a real-time monitoring function, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a translational mechanical device for machining production with a real-time monitoring function, comprising a mounting base and a connecting plate, wherein a guide opening is provided on the top of the mounting base, and a servo motor is mounted on one end of the mounting base, a threaded rod extending to the interior of the mounting base is mounted on the output end of the servo motor, and a threaded tube is mounted on the outer thread of the threaded rod, an infrared ranging sensor is mounted on the bottom of the mounting base near one end of the servo motor, and a single-chip microcomputer is mounted on the bottom of the mounting base away from the end of the infrared ranging sensor, a support plate is mounted on the top of the threaded tube, the support plate passes through the guide opening, and a U-shaped plate is mounted on the top of the U-shaped plate A connecting plate is installed, and a stepper motor is installed at the bottom of the connecting plate, a rotating shaft is installed at the output end of the stepper motor, the rotating shaft passes through the connecting plate, and a turntable is installed on the top of the rotating shaft, a first electric cylinder is installed at both ends of the top of the turntable, a second electric cylinder is installed at the end of the top of the U-shaped plate close to the single-chip microcomputer, and a control panel is installed at the end of the mounting base away from the servo motor, the output end of the control panel is electrically connected to the infrared ranging sensor, the servo motor, the first electric cylinder, the stepper motor, the second electric cylinder and the input end of the single-chip microcomputer through wires, the output end of the infrared ranging sensor is electrically connected to the input end of the single-chip microcomputer through wires, and the output end of the single-chip microcomputer is electrically connected to the input end of the servo motor through wires.

[0006] Preferably, a sliding assembly is installed at the bottom of the mounting base, and a guide slider is slidably installed on the top of the sliding assembly, and one end of the guide slider away from the sliding assembly is connected to the threaded tube.

[0007] Preferably, the output ends of the first electric cylinders are all equipped with clamping plates.

[0008] Preferably, twelve groups of fixed sockets are evenly arranged on the bottom of the turntable, and the angle between two adjacent groups of fixed sockets is thirty degrees.

[0009] Preferably, a fixed rod is installed at the output end of the second electric cylinder, and the fixed rod passes through the connecting plate and extends to the outside of the connecting plate.

[0010] Preferably, an anti-rust layer is provided on the outer side of the threaded pipe.

[0011] Preferably, a group of reinforcing plates are symmetrically installed on the outer side of the rotating shaft, and the ends of the reinforcing plates away from the rotating shaft are all connected to the turntable.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. This translation mechanism for machining production with real-time monitoring function is equipped with a servo motor, a threaded rod, and a threaded tube. During use, the servo motor drives the threaded rod to rotate at a constant speed, which allows the threaded tube to move at a constant speed on the outside of the threaded rod through the thread, thereby driving the support plate to move at a constant speed, so that the turntable can drive the workpiece to translate to the specified position;

[0014] 2. The translation mechanism for machining production with real-time monitoring function is equipped with a turntable, a stepper motor, a rotating shaft, a second electric cylinder and a fixed rod. The stepper motor drives the turntable to rotate through the rotating shaft, which can rotate the clamping plate to a specified position. It can not only adjust the clamping position of the workpiece, but also rotate the workpiece to a specified position. After the rotation is completed, the second electric cylinder pushes the fixed rod to move. The fixed rod can be inserted into the corresponding fixed socket at the bottom of the turntable to fix the turntable and prevent it from continuing to rotate during the movement.

[0015] 3. The translation mechanism for mechanical processing production with real-time monitoring function is equipped with an infrared ranging sensor and a single-chip microcomputer. During the translation process, the infrared ranging sensor monitors the distance between it and the guide slider in real time, so as to monitor the translation distance of the workpiece, and the infrared ranging sensor transmits the monitored information to the single-chip microcomputer. When the distance between the guide slider and the infrared ranging sensor reaches the preset value of the single-chip microcomputer, the single-chip microcomputer controls the servo motor to turn off, and the workpiece can be translated to the specified position. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of a main cross-sectional view of the present utility model;

[0017] Figure 2 This is a bottom view of the turntable of the present invention;

[0018] Figure 3 This is a circuit control schematic diagram of the utility model.

[0019] In the figure: 1. Mounting base; 2. Infrared ranging sensor; 3. Servo motor; 4. Guide port; 5. U-shaped plate; 6. Connecting plate; 7. Turntable; 8. First electric cylinder; 9. Fixed socket; 10. Stepper motor; 11. Rotating shaft; 12. Second electric cylinder; 13. Clamp; 14. Threaded rod; 15. Threaded pipe; 16. Guide slider; 17. Support plate; 18. Control panel; 19. Single chip microcomputer; 20. Sliding assembly; 21. Fixed plug rod. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-3The utility model provides an embodiment: a translational mechanical device for machining production with a real-time monitoring function, comprising a mounting base 1 and a connecting plate 6, a guide port 4 being provided on the top of the mounting base 1, and a servo motor 3 being installed at one end of the mounting base 1, wherein the model of the servo motor 3 here may be MR-J2S-10A, a threaded rod 14 extending to the interior of the mounting base 1 being installed at the output end of the servo motor 3, and a threaded tube 15 being threadedly installed on the outer side of the threaded rod 14, and an anti-rust layer being provided on the outer side of the threaded tube 15, which is conducive to extending the service life of the threaded tube 15, and a threaded rod 14 being installed at the bottom of the mounting base 1 near one end of the servo motor 3 Infrared ranging sensor 2, where the infrared ranging sensor 2 model can be LDM301, a single-chip microcomputer 19 is installed at the bottom of the mounting base 1 away from the infrared ranging sensor 2 end, where the single-chip microcomputer 19 model can be HT66F018, a support plate 17 is installed on the top of the threaded tube 15, the support plate 17 passes through the guide opening 4, and a U-shaped plate 5 is installed on the top of the support plate 17, a connecting plate 6 is installed on the top of the U-shaped plate 5, and a stepper motor 10 is installed at the bottom of the connecting plate 6, where the stepper motor 10 model can be PH533HG1-NA, a rotating shaft 11 is installed at the output end of the stepper motor 10, and the rotating shaft 11 passes through the connecting plate 6 , and a turntable 7 is installed on the top of the rotating shaft 11, and a group of reinforcing plates are symmetrically installed on the outside of the rotating shaft 11, and the ends of the reinforcing plates away from the rotating shaft 11 are connected to the turntable 7, which can make the rotating shaft 11 and the turntable 7 firmly installed. The first electric cylinder 8 is installed at both ends of the top of the turntable 7. The model of the first electric cylinder 8 here can be J64RT2UNIVER. The second electric cylinder 12 is installed at the end of the top of the U-shaped plate 5 close to the single-chip computer 19. The model of the second electric cylinder 12 here can be J64RT2UNIVER. The control panel 18 is installed at the end of the mounting base 1 away from the servo motor 3. The output end of the control panel 18 is connected to the infrared The input end of the ranging sensor 2, the servo motor 3, the first electric cylinder 8, the stepper motor 10, the second electric cylinder 12 and the single-chip microcomputer 19 are electrically connected. The output end of the infrared ranging sensor 2 is electrically connected to the input end of the single-chip microcomputer 19 through a wire. The output end of the single-chip microcomputer 19 is electrically connected to the input end of the servo motor 3 through a wire. A sliding assembly 20 is installed at the bottom of the interior of the mounting base 1, and a guide slider 16 is slidably installed on the top of the sliding assembly 20. The end of the guide slider 16 away from the sliding assembly 20 is connected to the threaded tube 15. The threaded tube 15 is limited by the guide slider 16 to prevent the threaded tube 15 from rotating with the threaded rod 14.

[0022] like Figure 1 As shown, the output ends of the first electric cylinders 8 are all equipped with clamps 13. The workpiece is placed on the top of the turntable 7. The staff can start the two groups of first electric cylinders 8 through the control panel 18, so that the first electric cylinders 8 push the clamps 13 to move, so that the clamps 13 can fit tightly with the outside of the workpiece, and the workpiece can be firmly clamped by the two groups of clamps 13.

[0023] like Figure 1-2 As shown, twelve groups of fixed holes 9 are evenly arranged on the bottom of the turntable 7, and the angle between two adjacent groups of fixed holes 9 is thirty degrees. The output end of the second electric cylinder 12 is installed with a fixed rod 21, and the fixed rod 21 passes through the connecting plate 6 and extends to the outside of the connecting plate 6. After the rotation is completed, the second electric cylinder 12 pushes the fixed rod 21 to move, and the fixed rod 21 can be inserted into the corresponding fixed hole 9 at the bottom of the turntable 7 to fix the turntable 7 to prevent the turntable 7 from continuing to rotate during the movement.

[0024] Working principle:

[0025] When in use, the device is powered on, and then the workpiece is placed on the top of the turntable 7. The staff can start the two sets of first electric cylinders 8 through the control panel 18, so that the first electric cylinders 8 push the clamping plates 13 to move, so that the clamping plates 13 can fit tightly with the outside of the workpiece, and the workpiece can be firmly clamped by the two sets of clamping plates 13;

[0026] When translating the workpiece, the operator can start the servo motor 3 through the control panel 18, so that the servo motor 3 drives the threaded rod 14 to rotate clockwise or counterclockwise. The threaded tube 15 outside the threaded rod 14 is limited by the guide slider 16, so that the threaded tube 15 cannot rotate along with the threaded rod 14, so that the threaded tube 15 can only move outside the threaded rod 14 through the thread.

[0027] At this time, the threaded tube 15 drives the guide slider 16 to slide along a straight line on the sliding assembly 20, and the threaded tube 15 drives the support plate 17 to move together, thereby driving the workpiece to move horizontally;

[0028] During the translation process, the staff can start the infrared distance sensor 2 and the single-chip microcomputer 19 through the control panel 18, so that the infrared distance sensor 2 monitors the distance between it and the guide slider 16 in real time, and the translation distance of the workpiece can be monitored. The infrared distance sensor 2 transmits the monitored information to the single-chip microcomputer 19. When the distance between the guide slider 16 and the infrared distance sensor 2 reaches the preset value of the single-chip microcomputer 19, the single-chip microcomputer 19 controls the servo motor 3 to turn off, so that the workpiece stops moving, and the workpiece can be translated to the specified position.

[0029] During use, the staff can first start the second electric cylinder 12 through the control panel 18, so that the second electric cylinder 12 pulls the fixed rod 21 to move, and the fixed rod 21 can be removed from the fixed socket 9, thereby releasing the fixed rod 21 from the rotation disk 7, so that the rotation disk 7 can rotate;

[0030] Then the staff can start the stepper motor 10 through the control panel 18, so that the stepper motor 10 drives the turntable 7 to rotate at a frequency of 30 degrees each time through the rotating shaft 11, and the clamping plate 13 can be rotated to the specified position, which can not only adjust the clamping position of the workpiece, but also rotate the workpiece to the specified position;

[0031] After the rotation is completed, the staff can start the second electric cylinder 12 through the control panel 18. The second electric cylinder 12 pushes the fixed rod 21 to move, and the fixed rod 21 can be inserted into the fixed socket 9 corresponding to the bottom of the turntable 7. The turntable 7 is limited by the fixed rod 21, so that the turntable 7 can be fixed to prevent the turntable 7 from continuing to rotate during the movement.

[0032] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A translational mechanical device for machining production with a real-time monitoring function, comprising a mounting base (1) and a connecting plate (6), characterized in that: The top of the mounting base (1) is provided with a guide opening (4), and a servo motor (3) is installed at one end of the mounting base (1), a threaded rod (14) extending into the interior of the mounting base (1) is installed at the output end of the servo motor (3), and a threaded tube (15) is installed on the outer thread of the threaded rod (14), an infrared distance sensor (2) is installed at the bottom of the mounting base (1) near one end of the servo motor (3), and a single-chip microcomputer (19) is installed at the bottom of the mounting base (1) away from the infrared distance sensor (2), a support plate (17) is installed at the top of the threaded tube (15), the support plate (17) passes through the guide opening (4), and a U-shaped plate (5) is installed at the top of the support plate (17), a connecting plate (6) is installed at the top of the U-shaped plate (5), and a stepping motor (10) is installed at the bottom of the connecting plate (6), and the stepping motor (10) ) is installed at the output end of the U-shaped plate (5), the rotating shaft (11) passes through the connecting plate (6), and a rotating disk (7) is installed on the top of the rotating shaft (11), and a first electric cylinder (8) is installed at both ends of the top of the rotating disk (7). A second electric cylinder (12) is installed at the end of the top of the U-shaped plate (5) close to the single-chip microcomputer (19). A control panel (18) is installed at the end of the mounting base (1) away from the servo motor (3). The output end of the control panel (18) is electrically connected to the input end of the infrared distance sensor (2), the servo motor (3), the first electric cylinder (8), the stepping motor (10), the second electric cylinder (12) and the single-chip microcomputer (19) through wires. The output end of the infrared distance sensor (2) is electrically connected to the input end of the single-chip microcomputer (19) through wires, and the output end of the single-chip microcomputer (19) is electrically connected to the input end of the servo motor (3) through wires.

2. The translational mechanical device for machining production with real-time monitoring function according to claim 1, characterized in that: A sliding assembly (20) is installed at the bottom of the mounting base (1), and a guide slider (16) is slidably installed on the top of the sliding assembly (20), and one end of the guide slider (16) away from the sliding assembly (20) is connected to the threaded tube (15).

3. The translational mechanical device for machining production with real-time monitoring function according to claim 1, characterized in that: The output ends of the first electric cylinders (8) are all equipped with clamping plates (13).

4. The translational mechanical device for machining production with real-time monitoring function according to claim 1, characterized in that: Twelve groups of fixed insertion holes (9) are evenly arranged on the bottom of the turntable (7), and the angle between two adjacent groups of fixed insertion holes (9) is thirty degrees.

5. The translational mechanical device for machining production with real-time monitoring function according to claim 1, characterized in that: A fixed insertion rod (21) is installed at the output end of the second electric cylinder (12), and the fixed insertion rod (21) passes through the connecting plate (6) and extends to the outside of the connecting plate (6).

6. The translational mechanical device for machining production with real-time monitoring function according to claim 1, characterized in that: The outer side of the threaded pipe (15) is provided with an anti-rust layer.

7. The translational mechanical device for machining production with real-time monitoring function according to claim 1, characterized in that: A group of reinforcing plates are symmetrically mounted on the outer side of the rotating shaft (11), and the ends of the reinforcing plates away from the rotating shaft (11) are all connected to the rotating disk (7).

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